Automobile grid thermoprinting machine

By designing an automatic cleaning and preheating car grid hot stamping machine, the problem of dust contamination during transportation and storage of car grilles has been solved, and an efficient and automatic hot stamping process has been achieved, improving the quality and efficiency of hot stamping.

CN222645598UActive Publication Date: 2025-03-21CHENZHOU KEYUANDA AUTOMOBILE PRECISION PARTS CO LTD
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Patent Information

Application Number
CN202421560089.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-03-21
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

Car grilles are easily contaminated with dust or foreign objects during transportation and storage, resulting in unstable hot stamping, blistering and surface deformation. The existing technology mainly relies on manual grinding and cleaning, which increases the workload and reduces the hot stamping efficiency.

Method used

Design an automotive grid hot stamping machine, which uses servo motor-driven cleaning brushes, electric slide rails and storage racks to automatically clean and preheat the surface of the grid to ensure that the surface is clean and suitable for hot stamping.

Benefits of technology

Through automatic cleaning and preheating, the efficiency and quality of the car grille hot stamping is improved, the defects of manual operation are avoided, and the surface after hot stamping is smooth and metallic luster is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a thermoprinting machine, in particular to an automobile grid thermoprinting machine. The automobile grid thermoprinting machine comprises a supporting frame, an installation frame, a limiting block, a telescopic air cylinder, a hot ironing plate, a discharging assembly and a material conveying assembly, the installation frame is installed on the supporting frame, the limiting block is fixedly connected to the upper portion of the installation frame, the telescopic air cylinder is installed in the limiting block, and the hot ironing plate is fixedly connected to a telescopic rod of the telescopic air cylinder. A discharging assembly used for discharging metal foil films is arranged on one side of the mounting frame, and a material conveying assembly used for conveying automobile grids is arranged in the mounting frame. The cleaning brush is driven by the servo motor to rotate, the electric sliding rail is driven by the electric sliding block and the storage rack to convey backwards, and the cleaning brush rotates to wipe the surface of the grid, so that the purpose of automatically cleaning the surface of the grid is achieved, the situation that the surface of a finished grid product is uneven due to dust attached to the surface during hot stamping and film pasting of the grid is prevented, manual operation is not needed, and the working efficiency is improved. And the hot stamping efficiency of the grid is improved.
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Description

Technical Field

[0001] The utility model relates to a hot stamping machine, in particular to an automobile grid hot stamping machine. Background Art

[0002] The hot stamping process is to transfer the coating pre-coated on the carrier foil to the product to be decorated by heating and pressurizing. The principle of hot stamping of automobile grille is to put the grille on the fixture, heat the metal foil to high temperature, and then press it down quickly with high pressure to make the metal foil and grille in close contact. The coating on the metal foil is transferred to the surface of the grille through the action of high temperature and high pressure, so that the surface of the grille has a metallic luster effect.

[0003] However, due to the dust or foreign matter contaminated during the transportation and storage of automobile grilles, the hot stamping is not firm, bubbles and hot stamping surface deformation occur. Currently, the grilles are mainly surface treated manually. Workers polish and clean the air intake grilles, which increases the workers' workload and also reduces the hot stamping efficiency of automobile grilles.

[0004] Therefore, it is necessary to design a car grid hot stamping machine that can automatically clean the grid surface. Utility Model Content

[0005] In order to overcome the disadvantages that automobile grilles are contaminated with dust or foreign matter during transportation and storage, resulting in loose hot stamping, blistering and deformation of the hot stamping surface, the grilles are currently mainly surface treated manually, with workers grinding and cleaning the air intake grilles, which increases the workers' workload and also reduces the hot stamping efficiency of the automobile grilles. The utility model provides an automobile grille hot stamping machine that can automatically clean the grille surface.

[0006] Technical solution: A car grid hot stamping machine, including a support frame, a mounting frame, a limit block, a telescopic cylinder, a hot stamping plate, a discharge assembly and a material conveying assembly. The mounting frame is installed on the support frame, and the upper part of the mounting frame is fixedly connected to the limit block. The telescopic cylinder is installed in the limit block, and the hot stamping plate is fixedly connected to the telescopic rod of the telescopic cylinder. A discharge assembly for discharging metal foil film is arranged on one side of the mounting frame, and a material conveying assembly for conveying car grids is arranged in the mounting frame. It also includes a cleaning brush, a fixed block, a servo motor, a synchronous wheel and a synchronous belt. A fixed block is fixedly connected to one side of the support frame, and a servo motor is installed on the fixed block. Three cleaning brushes are rotatably arranged in the mounting frame, one of which is connected to the output shaft of the servo motor through a coupling, and a synchronous wheel is installed on the end of the cleaning brush away from the servo motor, and a synchronous belt is arranged on the three synchronous wheels.

[0007] In addition, it is particularly preferred that the discharge assembly includes a fixed frame, an electric conveying roller, a threaded rod, a support block and a guide roller, two support blocks are installed on one side of the mounting frame, two guide rollers are rotatably arranged on the support block, two slide grooves are opened on one side of the mounting frame, a fixed frame is slidably provided in the slide groove, an electric conveying roller is rotatably provided on the fixed frame, two threaded rods are threadedly arranged on one side of the mounting frame close to the fixed frame, and the threaded rods are threadedly connected to the adjacent fixed frame.

[0008] In addition, it is particularly preferred that the material conveying assembly includes an electric slide rail, an electric slider and a storage rack, two electric slide rails are installed in the installation frame, the electric slide rails are slidably provided with an electric slider, and the two electric sliders are jointly fixed with a storage rack for placing the car grid.

[0009] In addition, it is particularly preferred that it also includes a guide block, a rotating rod, a transmission wheel, a connecting rod, a transmission belt and a clamping block. Guide blocks are provided on both sides of the rack. A rotating rod is rotatably provided on the guide block. A transmission wheel is installed on the rotating rod. A clamping block is fixedly connected to the top of the rotating rod. The two transmission wheels are jointly provided with a transmission belt.

[0010] In addition, it is particularly preferred that it also includes a support frame, a fan, a heating box, a heating pipe and an air pipe, support frames are installed on both sides of the installation frame, fans are installed on the sides of the two support frames away from each other, a heating box is arranged on one side inside the support frame, a heating pipe is connected to the heating box, and three air pipes are connected and connected to the side of the support frame close to the installation frame, and the air pipes run through the installation frame.

[0011] In addition, it is particularly preferred that an electrostatic adsorption plate is further included, and two electrostatic adsorption plates are installed in the mounting frame, and the two electrostatic adsorption plates are respectively located on both sides of the gas transmission pipe.

[0012] In addition, it is particularly preferred that a protective shell is further included, and the protective shell is installed on the outside of the mounting frame, and the protective shell covers the synchronous belt and the synchronous wheel.

[0013] Beneficial effects: 1. The cleaning brush is rotated by the servo motor, and the electric slide rail is driven to transport backwards through the electric slider and the rack. The cleaning brush rotates to wipe the surface of the grid, thereby achieving the purpose of automatically cleaning the surface of the grid, preventing the grid from having an uneven surface due to dust adhering to the surface during hot stamping and laminating. No manual operation is required, which improves the efficiency of hot stamping of the grid.

[0014] 2. When the electric slide rail drives the electric slider to move the grid on the shelf, the fan and the heating box are started. The heating box dissipates heat through the heating pipe, and the hot air enters the installation frame, thereby blowing on the surface of the grid to blow away the dust on the surface of the grid, and at the same time preheating the grid to facilitate the attachment of the metal foil film to the grid.

[0015] 3. After placing the grid on the rack, rotate the guide block to clamp the grid with the clamp block to prevent the grid from shaking during cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0017] Figure 2 It is a three-dimensional structural schematic diagram of the installation frame, the fixing frame and the electric conveying roller of the utility model.

[0018] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the telescopic cylinder, the hot stamping plate and the supporting frame of the utility model.

[0019] Figure 4 The utility model is a three-dimensional structural schematic diagram of the servo motor, synchronous wheel and synchronous belt.

[0020] Figure 5 It is a three-dimensional structural schematic diagram of the electric slide rail, electric slider and storage rack of the utility model.

[0021] Figure 6 It is a three-dimensional cross-sectional structural schematic diagram of the rotating rod, the transmission wheel and the transmission belt of the utility model.

[0022] Figure 7 It is a three-dimensional cross-sectional structural schematic diagram of the installation frame, fan and air pipe of the utility model.

[0023] Figure 8 It is a three-dimensional structural schematic diagram of the fan, heating box and heating pipe of the utility model.

[0024] Among them, the above-mentioned drawings include the following drawing marks: 1. support frame, 2. mounting frame, 3. fixing frame, 4. electric conveyor roller, 5. threaded rod, 6. support block, 7. guide roller, 8. electric slide rail, 9. electric slider, 10. storage rack, 11. cleaning brush, 12. fixing block, 13. servo motor, 14. synchronous wheel, 15. synchronous belt, 16. limit block, 17. telescopic cylinder, 18. hot stamping plate, 19. guide block, 20. rotating rod, 21. transmission wheel, 22. transmission belt, 23. clamping block, 24. support frame, 25. fan, 26. heating box, 27. heating pipe, 28. air pipe, 29. electrostatic adsorption plate, 30. protective shell. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0026] Embodiment 1: A car grid hot stamping machine, see Figure 1-Figure 4 As shown, it includes a support frame 1, a mounting frame 2, a limit block 16, a telescopic cylinder 17, a hot stamping plate 18, a discharge assembly and a material conveying assembly. The mounting frame 2 is installed on the support frame 1. The limit block 16 is fixedly connected to the upper part of the mounting frame 2. The telescopic cylinder 17 is installed in the limit block 16. The hot stamping plate 18 is fixedly connected to the telescopic rod of the telescopic cylinder 17. A discharge assembly for discharging metal foil film is arranged on one side of the mounting frame 2. A material conveying assembly for conveying automobile grilles is arranged in the mounting frame 2. It also includes a cleaning brush 11, a fixing block 12, a servo motor 13, a synchronous wheel 14 and a synchronous belt 1 5. A fixing block 12 is fixedly connected to one side of the support frame 1, and a servo motor 13 is installed on the fixing block 12. Three cleaning brushes 11 are rotatably arranged on the mounting frame 2, one of which is connected to the output shaft of the servo motor 13 through a coupling, and a synchronous wheel 14 is installed on the end of the cleaning brush 11 away from the servo motor 13. A synchronous belt 15 is commonly arranged on the three synchronous wheels 14. A protective shell 30 is installed on the outer side of the mounting frame 2, and the protective shell 30 covers the synchronous belt 15 and the synchronous wheel 14, and can protect the synchronous belt 15 and the synchronous wheel 14 when they are running to avoid damage to the synchronous belt 15 and the synchronous wheel 14.

[0027] See also Figure 1 and Figure 2 As shown, the discharge assembly includes a fixed frame 3, an electric conveying roller 4, a threaded rod 5, a support block 6 and a guide roller 7. Two support blocks 6 are installed on one side of the mounting frame 2, and two guide rollers 7 are rotatably arranged on the support block 6. Two slide grooves are opened on one side of the mounting frame 2, and a fixed frame 3 is slidably arranged in the slide groove. The electric conveying roller 4 is rotatably arranged on the fixed frame 3. Two threaded rods 5 are threadedly arranged on one side of the mounting frame 2 close to the fixed frame 3, and the threaded rods 5 are threadedly connected to the adjacent fixed frame 3.

[0028] See also Figure 1 , Figure 2 and Figure 5 As shown, the material conveying assembly includes an electric slide rail 8, an electric slider 9 and a storage rack 10. Two electric slide rails 8 are installed in the mounting frame 2 by bolt connection. The electric slider 9 is slidably arranged on the electric slide rail 8. The two electric sliders 9 are commonly fixed with a storage rack 10 for placing the car grid.

[0029] When the grid needs to be hot stamped, the metal foil film coil is firstly sleeved on one of the electric conveying rollers 4, and then one end of the metal foil film is pulled out, passed between the guide rollers 7 on the left and right sides of the mounting frame 2, and then wound around another electric conveying roller 4, and then the grid is placed on the storage rack 10, and then the servo motor 13 is started, and the output shaft of the servo motor 13 rotates to drive one of the cleaning brushes 11 to rotate, and then the remaining cleaning brushes 11 are driven to rotate through the synchronous wheel 14 and the synchronous belt 15, and then the electric slide rail 8 is started, so that the electric slide rail 8 is driven to be transported backward through the electric slider 9 and the storage rack 10, and when the grid moves to the bottom of the cleaning brush 11, the cleaning brush 11 rotates to wipe the surface of the grid, so as to achieve the purpose of automatically cleaning the surface of the grid, and prevent the grid from being damaged due to dust attached to the surface during hot stamping and film application. The surface of the finished product is uneven. When the rack 10 drives the grid to move below the hot stamping plate 18, the electric slide rail 8 is closed, the rack 10 stops driving the grid to move, and then the telescopic cylinder 17 is started, and the telescopic rod of the telescopic cylinder 17 is controlled to extend. The telescopic rod of the telescopic cylinder 17 drives the hot stamping plate 18 to move downward and to the metal foil. Through the high temperature and high pressure of the hot stamping plate 18, the coating on the metal foil is transferred to the surface of the grid, so that the surface of the grid has a metallic luster effect, and then the telescopic rod of the telescopic cylinder 17 is controlled to contract to drive the hot stamping plate 18 to slide upward and reset, and then the electric conveying roller 4 is started to wind the metal foil residue through the second guide roller 7, so as to recycle the metal foil residue after hot stamping, cut off the metal foil scraps on the grid, and finally remove the hot stamped grid.

[0030] Example 2: Based on Example 1, refer to Figure 5 and Figure 6 As shown, it also includes a guide block 19, a rotating rod 20, a transmission wheel 21, a connecting rod, a transmission belt 22 and a clamping block 23. Guide blocks 19 are provided on both sides of the storage rack 10. The rotating rod 20 is rotatably provided on the guide block 19. The transmission wheel 21 is installed on the rotating rod 20 by key connection. The clamping block 23 is fixed to the top of the rotating rod 20 by welding. The two transmission wheels 21 are jointly provided with a transmission belt 22.

[0031] After the grid is placed on the rack 10, the guide block 19 is rotated, which drives the transmission wheel 21 to rotate, and the transmission wheel 21 drives the transmission belt 22 to rotate, so that the transmission wheel 21 on the other side rotates together, and the rotation of the transmission wheel 21 causes the clamping block 23 to clamp the grid to prevent the grid from shaking when cleaning.

[0032] See also Figure 7 and Figure 8As shown, it also includes a support frame 24, a fan 25, a heating box 26, a heating pipe 27 and an air pipe 28. Support frames 24 are installed on both sides of the front and rear sides of the mounting frame 2. Fans 25 are installed on the sides of the two support frames 24 that are away from each other by bolt connection. A heating box 26 is arranged on one side of the support frame 24, and a heating pipe 27 is connected to the heating box 26. The side of the support frame 24 close to the mounting frame 2 is connected and communicated with three air pipes 28, and the air pipes 28 run through the mounting frame 2. Two electrostatic adsorption plates 29 are installed in the mounting frame 2, and the two electrostatic adsorption plates 29 are respectively located on both sides of the air pipe 28. When the electrostatic adsorption plates 29 are energized, static electricity is generated to adsorb dust in the mounting frame 2.

[0033] When the electric slide rail 8 drives the electric slider 9 to move the grid on the rack 10, the fan 25 and the heating box 26 are started. The heating box 26 dissipates heat through the heating pipe 27. The hot air is guided by the fan 25 and introduced into the air pipe 28. The hot air in the air pipe 28 enters the installation frame 2, thereby blowing on the surface of the grid to blow away the dust on the surface of the grid, and at the same time preheating the grid to facilitate the attachment of the metal foil film to the grid.

[0034] The above embodiments are provided for persons familiar with the art to implement or use the present invention. Personnel familiar with the art can make various modifications or changes to the above embodiments without departing from the utility model concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope of the innovative features mentioned in the claims.

Claims

1. A car grille hot stamping machine, comprising a support frame (1), a mounting frame (2), a limit block (16), a telescopic cylinder (17), a hot stamping plate (18), a material discharge assembly and a material conveying assembly, wherein the mounting frame (2) is mounted on the support frame (1), a limit block (16) is fixedly connected to the upper part of the mounting frame (2), a telescopic cylinder (17) is mounted inside the limit block (16), a hot stamping plate (18) is fixedly connected to the telescopic rod of the telescopic cylinder (17), a material discharge assembly for discharging metal foil is arranged on one side of the mounting frame (2), and a material conveying assembly for conveying the car grille is arranged inside the mounting frame (2), wherein the material conveying assembly for conveying the car grille is arranged, wherein the material conveying assembly is characterized in that: The invention also comprises a cleaning brush (11), a fixing block (12), a servo motor (13), a synchronous wheel (14) and a synchronous belt (15); a fixing block (12) is fixedly connected to one side of the support frame (1); a servo motor (13) is mounted on the fixing block (12); three cleaning brushes (11) are rotatably arranged in the mounting frame (2); one of the cleaning brushes (11) is connected to the output shaft of the servo motor (13) through a coupling; a synchronous wheel (14) is mounted on one end of the cleaning brush (11) away from the servo motor (13); and a synchronous belt (15) is commonly arranged on the three synchronous wheels (14).

2. A car grid hot stamping machine according to claim 1, characterized in that: The material discharge assembly comprises a fixed frame (3), an electric conveying roller (4), a threaded rod (5), a support block (6) and a guide roller (7); two support blocks (6) are installed on one side of the mounting frame (2); two guide rollers (7) are rotatably arranged on the support block (6); two slide grooves are opened on one side of the mounting frame (2); a fixed frame (3) is slidably arranged in the slide grooves; an electric conveying roller (4) is rotatably arranged on the fixed frame (3); two threaded rods (5) are threadedly arranged on one side of the mounting frame (2) close to the fixed frame (3); and the threaded rods (5) are threadedly connected to the adjacent fixed frame (3).

3. A car grid hot stamping machine according to claim 1, characterized in that: The material conveying assembly comprises an electric slide rail (8), an electric slider (9) and a storage rack (10); two electric slide rails (8) are installed in a mounting frame (2); an electric slider (9) is slidably arranged on the electric slide rails (8); and a storage rack (10) for placing a car grid is fixedly connected to the two electric sliders (9).

4. A car grid hot stamping machine according to claim 3, characterized in that: The rack (10) further comprises a guide block (19), a rotating rod (20), a transmission wheel (21), a connecting rod, a transmission belt (22) and a clamping block (23). The guide blocks (19) are arranged on both sides of the rack (10). The rotating rod (20) is rotatably arranged on the guide block (19). The transmission wheel (21) is mounted on the rotating rod (20). The clamping block (23) is fixedly connected to the top end of the rotating rod (20). The two transmission wheels (21) are jointly provided with a transmission belt (22).

5. The automotive grid hot stamping machine according to claim 1, characterized in that: The utility model also comprises a support frame (24), a fan (25), a heating box (26), a heating pipe (27) and an air supply pipe (28). The support frames (24) are installed on both sides of the installation frame (2). The fans (25) are installed on the sides of the two support frames (24) away from each other. A heating box (26) is arranged on one side of the support frame (24). The heating box (26) is connected to the heating pipe (27). The side of the support frame (24) close to the installation frame (2) is connected and communicated with three air supply pipes (28), and the air supply pipes (28) penetrate the installation frame (2).

6. A car grid hot stamping machine according to claim 1, characterized in that: It also includes an electrostatic adsorption plate (29). Two electrostatic adsorption plates (29) are installed in the installation frame (2). The two electrostatic adsorption plates (29) are respectively located on both sides of the gas transmission pipe (28).

7. The automotive grid hot stamping machine according to claim 1, characterized in that: It also includes a protective shell (30), which is installed on the outside of the installation frame (2) and covers the synchronous belt (15) and the synchronous wheel (14).