Bin breakage protection mechanism of coal feeder

By designing a coal feeder silo protection mechanism including a coal flow baffle and a first lifting restraint unit, the problems of continuous discharge of coal flow after silo and piston deformation in the prior art are solved, and the coal flow blocking effect with a simple structure, durable and reusable coal flow blocking effect is achieved.

CN222646991UActive Publication Date: 2025-03-21山东智展控股有限公司
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Patent Information

Application Number
CN202421483838.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-03-21
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing coal feeder silo crack protection device continues to discharge the coal flow after the silo crack, and the piston part is not smooth and deformed seriously, so it cannot be used again.

Method used

A coal feeder tray breakage protection mechanism is designed, including a coal flow baffle and a first baffle restraint unit. When the coal flow baffle is crushed, the bevel rod is driven to escape from the baffle by the push rod mechanism. The baffle naturally rotates downward due to its own weight and impact of the coal flow until the bottom is fitted with the lower panel of the coal bin chamber, blocking the coal flow.

Benefits of technology

It realizes the simple and effective blocking of coal flow after the coal feeder is broken, and the structure is simple and durable. The baffle can be replaced separately, extending the service life of the equipment and reducing the layout cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

A bunker breaking protection mechanism of a coal feeder comprises a coal flow baffle and a first baffle restraining unit, and the coal flow baffle is rotationally arranged on the upper portion of a coal outlet bunker chamber of the coal feeder; a first baffle restraining unit is arranged on the rear portion of the coal outlet chamber and comprises a push rod mechanism, a piston of the push rod mechanism is fixedly connected with a curved bar, and the curved bar penetrates through a side panel of the coal outlet chamber from outside to inside. And a baffle storage gap is reserved between the curved bar and the bottom surface of the upper panel of the coal discharging chamber. Through a simple structure, the baffle is separated from the first baffle restraining unit after the coal feeder breaks the bin, and naturally and stably rotates downwards under the action of self weight and coal flow impact, so that the coal blocking effect is achieved. And in the implementation process, the connecting mechanisms are restrained and protected through the assembly pipes to prevent deformation, the baffles can be independently replaced after serious deformation, the service life of the mechanism is prolonged, and the arrangement cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the field of coal feeders, in particular to a coal feeder bunker collapse protection mechanism. Background Art

[0002] Coal feeder bunker bursts due to excessive coal discharge or coal and water backlog. Coal feeder bunker bursts cause subsequent sections to operate at overload, which in turn affects the normal operation of subsequent sections, resulting in coal backlogs that affect normal production operations, and in serious cases, safety accidents. In the prior art, technical innovations for bunker bursts are mainly aimed at preventing bunker bursts, but they still cannot prevent the occurrence of bunker bursts.

[0003] To solve the above problems, a safety protection device for preventing bunker collapse is disclosed in Chinese patent 202020407015.0. After the bunker collapses, the device uses a hydraulic device to vertically press down the piston rod part, thereby cutting off the coal flow. However, the disadvantages of the device are obvious. After the bunker collapses, the coal flow continues to be discharged. The downward movement of the piston part is actually to overcome the impact pressure of the coal flow from the vertical direction. On the one hand, it will cause the piston part to move down unsmoothly. On the other hand, after being impacted by the coal flow, the piston part is severely deformed and cannot be used again. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a coal feeder bunker collapse protection mechanism which has a simpler structure, can block the coal flow in the coal feeder, and can be reused.

[0005] The equipment is assembled on the coal discharge chamber of the coal feeder, and includes a coal flow baffle and a first baffle restraining unit;

[0006] The coal flow baffle is rotatably arranged on the upper part of the coal outlet chamber of the coal feeder;

[0007] A first baffle restraint unit is arranged on the rear part of the coal discharge chamber, and the first baffle restraint unit includes a push rod mechanism, and a bent rod is fixedly connected to the piston of the push rod mechanism, and the bent rod passes through the side panel of the coal discharge chamber from the outside to the inside; and a baffle storage gap is left between the bent rod and the bottom surface of the upper panel of the coal discharge chamber.

[0008] Furthermore, the height of the coal flow baffle is greater than the height of the coal discharge chamber.

[0009] The effect achieved by this is that, in the standby state, the baffle is arranged to fit under the upper panel of the coal discharge chamber, and the curved rod is used as a limit to prevent the baffle from rotating downward to block the coal discharge;

[0010] When coal collapse occurs, the push rod mechanism pushes the bent rod outward, and the bent rod separates from the coal flow baffle. The coal flow baffle naturally rotates and falls downward due to its own weight and the impact of the coal flow until its bottom approaches or fits the lower panel of the coal discharge chamber, thereby preventing the coal from continuing to flow out.

[0011] The beneficial effects of the utility model are as follows: compared with similar products in the prior art, the utility model has a simpler structure, and the arrangement form based on this is more reasonable and durable. Through a simple structure, after the coal feeder is collapsed, the baffle is separated from the first baffle constraint unit, and naturally and stably rotates downward under the action of its own weight and the impact of the coal flow, thereby achieving the coal blocking effect. In addition, the connecting mechanisms in the implementation process are restrained and protected by the assembly pipe to prevent deformation, and the baffle can be replaced separately after serious deformation, which is conducive to extending the service life of the mechanism and reducing the layout cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of a coal feeder bunker collapse protection mechanism described in the utility model;

[0013] Figure 2 Is based on Figure 1 Plan view of the implementation state;

[0014] Reference numerals:

[0015] 1- Push rod mechanism 2- Assembly pipe B 3- Curved rod 4- Coal flow baffle 5- Baffle rod 6- Assembly pipe A 7- Coal discharge chamber

[0016] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0017] Reference Figure 1 , Figure 2 The coal feeder bunker collapse protection mechanism described in the utility model comprises a coal flow baffle 4 and a first baffle restraining unit;

[0018] The coal flow baffle 4 is rotatably arranged on the upper part of the coal outlet chamber 7 of the coal feeder;

[0019] A first baffle restraint unit is arranged on the rear part of the coal discharge chamber 7, and the first baffle restraint unit includes a push rod mechanism 1, and a bent rod 3 is fixedly connected to the piston of the push rod mechanism 1, and the bent rod 3 is arranged to pass through the side panel of the coal discharge chamber 7 from the outside to the inside; and a baffle storage gap is left between the bent rod 3 and the bottom surface of the upper panel of the coal discharge chamber 7.

[0020] Furthermore, the height of the coal flow baffle 4 is greater than the height of the coal discharge chamber 7 .

[0021] The effect achieved by this is that, in the standby state, the baffle is arranged to fit under the upper panel of the coal discharge chamber 7, and the curved rod 3 is used as a limit to prevent the baffle from rotating downward to block the coal discharge;

[0022] After coal collapse occurs, the push rod mechanism 1 moves to push the curved rod 3 outward, and the curved rod 3 separates from the coal flow baffle 4. The coal flow baffle 4 naturally rotates and falls downward due to its own weight and the impact of the coal flow until its bottom approaches or fits the lower panel of the coal outlet chamber 7, thereby preventing the coal from continuing to flow out.

[0023] Furthermore, a second baffle constraint unit is provided on the side panel of the coal discharge bin chamber 7, and the second baffle constraint unit includes an assembly tube A6 passed through the side panel of the coal discharge bin chamber 7, a baffle rod 5 is passed through the assembly tube A6, and pin holes are correspondingly provided on the baffle rod 5 and between the assembly tube A6, and pins are correspondingly passed between the baffle rod 5 and the assembly tube A6.

[0024] The effect achieved by this is that after the coal flow baffle 4 rotates and falls, the bottom of the second baffle constraint unit contacts the bottom surface of the coal discharge chamber 7 in the implementation state, which plays a further supporting role for the baffle.

[0025] Furthermore, two groups of the second baffle restraining units are provided, and the second baffle restraining units are provided on two side panels of the coal discharge bin chamber 7 and are provided at opposite positions.

[0026] Furthermore, the first baffle restraining units are provided with two groups, which are arranged on the upper panel of the coal discharge bin chamber 7 and are arranged at opposite positions.

[0027] Furthermore, the push rod mechanism 1 is a hydraulic cylinder or a pneumatic cylinder.

[0028] Furthermore, an assembly pipe B2 is also provided on the side panel of the coal discharge bin chamber 7, and the bent rod 3 is inserted into the assembly pipe B2, and the outer surface of the bent rod 3 is fitted with the inner surface of the assembly pipe B2.

[0029] The effect achieved in this way is to prevent the bending rod 3 and the push rod mechanism 1 from being deformed, thereby ensuring the service life of the equipment.

[0030] Furthermore, two opposing baffle assembly pipes are provided on the upper part of the coal discharge chamber 7;

[0031] The upper side of the coal flow baffle 4 is respectively provided with assembly rods, and the assembly rods are rotatably arranged in the assembly pipe, that is, the rotation connection of the coal flow baffle 4 is realized, and the effect of facilitating the replacement of the coal flow baffle 4 alone is achieved.

[0032] Preferably, the push rod mechanism 1 is connected to a warehouse collapse warning unit by signal, and the warehouse collapse warning unit includes a probe and a processor. That is, after the probe detects a warehouse collapse, it reports it to the processor, and the processor controls the push rod mechanism 1 to move.

[0033] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims.

[0034] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A coal feeder bunker collapse protection mechanism, comprising a coal flow baffle and a first baffle restraining unit, characterized in that: The coal flow baffle is rotatably arranged on the upper part of the coal outlet chamber of the coal feeder; A first baffle restraint unit is arranged on the rear part of the coal discharge chamber, and the first baffle restraint unit includes a push rod mechanism, and a bent rod is fixedly connected to the piston of the push rod mechanism, and the bent rod passes through the side panel of the coal discharge chamber from the outside to the inside; and a baffle storage gap is left between the bent rod and the bottom surface of the upper panel of the coal discharge chamber.

2. A coal feeder bunker collapse protection mechanism according to claim 1, characterized in that: The height of the coal flow baffle is greater than the height of the coal discharge chamber.

3. A coal feeder bunker collapse protection mechanism according to claim 1, characterized in that: A second baffle constraint unit is also provided on the side panel of the coal discharge bin chamber, and the second baffle constraint unit includes an assembly tube A passed through the side panel of the coal discharge bin chamber, a baffle rod is passed through the assembly tube A, and pin holes are correspondingly provided between the baffle rod and the assembly tube A, and pins are correspondingly passed between the baffle rod and the assembly tube A.

4. A coal feeder bunker collapse protection mechanism according to claim 3, characterized in that: The second baffle restraining units are provided in two groups, which are arranged on two side panels of the coal discharge bin chamber and are arranged at opposite positions.

5. A coal feeder bunker collapse protection mechanism according to claim 1, characterized in that: The first baffle restraining units are provided with two groups, which are arranged on the upper panel of the coal discharge bin chamber and are arranged at opposite positions.

6. A coal feeder bunker collapse protection mechanism according to claim 1, characterized in that: The push rod mechanism is a hydraulic cylinder or a pneumatic cylinder.

7. A coal feeder bunker collapse protection mechanism according to claim 1, characterized in that: An assembly pipe B is also provided on the side panel of the coal discharge bunker chamber, and the bent rod is passed through the assembly pipe B, and the outer surface of the bent rod is fitted with the inner surface of the assembly pipe B.

8. A coal feeder bunker collapse protection mechanism according to claim 1, characterized in that: The upper part of the coal discharge chamber is provided with two opposing baffle assembly pipes; The upper side edges of the coal flow baffle are respectively provided with assembly rods, and the assembly rods are rotatably arranged in the assembly pipe.

Citation Information

Patent Citations

  • Anti-collapse safety protection device

    CN212054789U