Full-automatic material collecting and cleaning machine
By designing a fully automatic material collection and cleaning machine and integrating multiple automation mechanisms, the problems of low automation and low safety in the existing technology are solved, and the automatic separation, stacking and cleaning of the LCD screen and fixture are realized, production efficiency and accuracy are improved, and cost and maintenance cycle are reduced.
Patent Information
- Application Number
- CN202421089804.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-11-25
- Filing Date
- 2024-05-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing LCD screen material cleaning machines have low automation, low safety, low working efficiency and single functionality, and cannot effectively meet the needs of separation, organization, stacking and fixture cleaning between LCD screens and fixtures.
A fully automatic material collection and cleaning machine is designed, integrating material bearing mechanism, pallet feeding mechanism, pallet feeding mechanism, fixture conveying mechanism, fixture cleaning mechanism and fixture collection mechanism, realizing the automatic separation, stacking, cutting and cleaning functions of the LCD screen and fixture.
It improves the stability of LCD screen production, improves work efficiency, ensures the stability of product dimensional accuracy, reduces manual operation, reduces maintenance cycle, realizes fully automated production, and reduces costs.
Smart Images

Figure CN222647007U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of liquid crystal screen material collection and cleaning, in particular to a full-automatic material collection and cleaning machine. Background Art
[0002] In the related technology, LCD screens are widely used in the 3C industry. At present, after the LCD screen glue is injected through the screen flow furnace, the LCD screen and the fixture flow out together. The existing technology often separates, sorts, stacks and cleans the LCD screen and the fixture manually. Such a mechanism design easily leads to low production efficiency, unstable product size accuracy, long product replacement process time, low safety, and failure to meet production problems in a timely manner. Therefore, technicians in this field have developed an LCD screen receiving and cleaning machine to improve the functions of separating, sorting, stacking and cleaning the LCD screen and the fixture, but the existing LCD screen receiving and cleaning machine still has problems such as low automation, low safety, and single functionality.
[0003] In view of the existing related technologies, LCD screen material collecting and cleaning machines have problems such as low degree of automation, low safety, low work efficiency, and single functionality, and no effective solution has been proposed yet. Utility Model Content
[0004] In view of this, it is necessary to provide a fully automatic material collection and cleaning machine to at least solve the problems of low automation, easy damage to products, long product replacement process, low safety, and inability to meet production needs in related technologies. No effective solution has yet been proposed.
[0005] A technical solution adopted by the utility model is as follows: a fully automatic material receiving and cleaning machine, which includes a machine platform, a material receiving mechanism, a tray loading mechanism, a tray receiving mechanism, a fixture conveying mechanism, a fixture cleaning mechanism and a fixture receiving mechanism, the material receiving mechanism, the tray loading mechanism, the tray receiving mechanism, the fixture conveying mechanism, the fixture cleaning mechanism and the fixture receiving mechanism are all arranged on the machine platform, the material receiving mechanism is arranged between the external flow screen furnace and the fixture conveying mechanism, the tray loading mechanism is arranged on one side of the fixture conveying mechanism, the fixture cleaning mechanism and the fixture receiving mechanism are arranged on the fixture conveying mechanism. On the other side of the feeding mechanism, the tray receiving mechanism is arranged on one side of the clamp conveying mechanism and is located on the same side of the tray receiving mechanism, wherein the tray loading mechanism is used to convey the empty pallet to the tray receiving mechanism, the tray receiving mechanism is used to receive the empty pallet and put the material of the clamp conveying mechanism into the empty pallet, the material receiving mechanism is used to receive the material and clamp flowing out of the external flow screen furnace, and separate the material from the clamp, the clamp conveying mechanism is used to receive the clamp and convey it to the clamp receiving mechanism, the clamp cleaning mechanism is used to clean the clamp, and the clamp receiving mechanism is used to receive the cleaned clamp.
[0006] In some embodiments, the material receiving mechanism includes a conveyor belt receiving module, a clamping and positioning module and a suction and flipping module, the conveyor belt receiving module includes a first conveyor belt receiving component and a second conveyor belt receiving component connected end to end, the first conveyor belt receiving component is located on the side close to the external flow screen furnace, and the second conveyor belt receiving component is located on the side close to the fixture conveying mechanism, the clamping and positioning module includes a first clamping and positioning component and a second clamping and positioning component that are relatively arranged, the first clamping and positioning component and the second clamping and positioning component are respectively arranged on both sides of the second conveyor belt receiving component, and the suction and flipping module is arranged on the other side of the second clamping and positioning component, wherein the first conveyor belt receiving component is used to receive the fixture and materials flowing out of the external flow screen furnace, the second conveyor belt receiving component is used to receive the fixture and materials flowing out of the external flow screen furnace or to transfer the fixture to the fixture conveying mechanism, the first clamping and positioning component and the second clamping and positioning component are used to clamp and position the fixture on the second conveyor belt receiving component, and the suction and flipping module is used to adsorb the material on the fixture and flip it.
[0007] In some embodiments, the suction and flipping module includes a flipping fixed frame, a flipping lifting assembly and a flipping assembly, the flipping fixed frame is arranged between the second conveyor belt receiving assembly and the clamp conveying mechanism, the flipping lifting assembly is arranged on the flipping fixed frame, the flipping assembly includes a rotating cylinder and a first suction cup, the rotating cylinder is arranged on a movable seat of the flipping lifting assembly, the first suction cup is rotatably arranged on the rotating cylinder, wherein the flipping lifting assembly is used to drive the flipping assembly to perform lifting and lowering movements so as to approach or move away from the material on the clamp, the rotating cylinder is used to drive the first suction cup to flip, and the first suction cup is used to adsorb the material on the clamp, thereby separating the clamp from the material.
[0008] In some embodiments, the tray receiving mechanism includes a material unloading lifting module and a material unloading robot, the material unloading lifting module is arranged on one side of the second conveyor belt receiving component, the material unloading robot is located above the material unloading lifting module and the second conveyor belt receiving component, the material unloading lifting module includes a material unloading drive component and a first lifting pallet, the first lifting pallet is arranged on a movable seat of the material unloading drive component, wherein the material unloading drive component is used to drive the first lifting pallet to perform lifting and lowering movements, the first lifting pallet is used to receive the empty pallet transmitted by the tray loading mechanism, and the material unloading robot is used to receive the material on the first suction cup and place the material into the empty pallet on the first lifting pallet.
[0009] In some embodiments, the unloading robot includes a first X-axis transmission component, a first Y-axis transmission component, a first Z-axis transmission component and a second suction cup, the first Y-axis transmission component is arranged between the unloading lifting module and the second conveyor belt receiving component, the first X-axis transmission component is arranged on the moving seat of the first Y-axis transmission component, the first Z-axis transmission component is arranged on the moving seat of the first X-axis transmission component, and the second suction cup is arranged on the moving seat of the first Z-axis transmission component, wherein the first Y-axis transmission component is used to drive the first X-axis transmission component, the first Z-axis transmission component and the second suction cup to move along the Y-axis direction, the first X-axis transmission component is used to drive the first Z-axis transmission component and the second suction cup to move along the X-axis direction, the first Z-axis transmission component is used to drive the second suction cup to move along the Z-axis direction, and the second suction cup is used to absorb the material on the first suction cup.
[0010] In some embodiments, the tray loading mechanism includes a loading lifting module and a loading robot, the loading lifting module is arranged on one side of the unloading lifting module, the loading robot is located above the unloading lifting module and the loading lifting module, the loading lifting module includes a loading drive assembly and a second lifting pallet, the second lifting pallet is arranged on a movable seat of the loading drive assembly, wherein the loading drive assembly is used to drive the second lifting pallet to perform lifting and lowering movements, the second lifting pallet is used to load empty pallets, and the loading robot is used to place the empty pallet on the second lifting pallet into the first lifting pallet of the unloading lifting module.
[0011] In some embodiments, the loading robot includes a second X-axis transmission assembly, a second Y-axis transmission assembly, a second Z-axis transmission assembly and a third suction cup, the second X-axis transmission assembly is arranged between the unloading lifting module and the loading lifting module, the second Y-axis transmission assembly is arranged on the moving seat of the second X-axis transmission assembly, the second Z-axis transmission assembly is arranged on the moving seat of the second Y-axis transmission assembly, and the third suction cup is arranged on the moving seat of the second Z-axis transmission assembly, wherein the second X-axis transmission assembly is used to drive the second Y-axis transmission assembly, the second Z-axis transmission assembly and the third suction cup to move along the X-axis direction, the second Y-axis transmission assembly is used to drive the second Z-axis transmission assembly and the third suction cup to move along the Y-axis direction, the second Z-axis transmission assembly is used to drive the third suction cup to move along the Z-axis direction, and the third suction cup is used to absorb the empty pallet on the second lifting tray.
[0012] In some embodiments, the fixture conveying mechanism includes a fixture transmission component and a third conveyor belt receiving component, the fixture transmission component is located between the second conveyor belt receiving component and the fixture receiving mechanism, and the third conveyor belt receiving component is arranged on a movable seat of the fixture transmission component;
[0013] The fixture cleaning mechanism includes a cleaning transmission assembly, a wiping cloth roller device and a wiping fixture, wherein the cleaning transmission assembly is arranged on one side of the fixture receiving mechanism, and the wiping cloth roller device and the wiping fixture are both arranged on a movable seat of the cleaning transmission assembly, wherein:
[0014] The clamp transmission assembly is used to drive the third conveyor belt receiving assembly to move, and the third conveyor belt receiving assembly is used to receive the clamp transmitted by the second conveyor belt receiving assembly;
[0015] The cleaning transmission assembly is used to drive the wiping cloth roller device and the wiping fixture to move, and the wiping cloth roller device and the wiping fixture are used to clean the fixture.
[0016] In some embodiments, the clamp material receiving mechanism includes a material receiving lifting module and a material receiving robot, the material receiving lifting module is arranged on one side of the clamp transmission assembly, the material receiving robot is located above the unloading lifting module and the third conveyor belt receiving assembly, the material receiving lifting module includes a material receiving drive assembly and a third lifting support plate, the third lifting support plate is arranged on a movable seat of the material receiving drive assembly, wherein the material receiving drive assembly is used to drive the third lifting support plate to perform lifting and lowering movements, the third lifting support plate is used to receive the clamp transmitted by the material receiving robot, and the material receiving robot is used to place the clamp of the third conveyor belt receiving assembly onto the third lifting support plate.
[0017] In some embodiments, the material receiving robot includes a third X-axis transmission assembly, a third Y-axis transmission assembly, a third Z-axis transmission assembly and a fourth suction cup, the third X-axis transmission assembly is arranged on a moving seat of the third Y-axis transmission assembly, the third Z-axis transmission assembly is arranged on a moving seat of the third X-axis transmission assembly, and the third suction cup is arranged on a moving seat of the third Z-axis transmission assembly, wherein the third Y-axis transmission assembly is used to drive the third X-axis transmission assembly, the third Z-axis transmission assembly and the fourth suction cup to move along the Y-axis direction, the third X-axis transmission assembly is used to drive the third Z-axis transmission assembly and the fourth suction cup to move along the X-axis direction, the third Z-axis transmission assembly is used to drive the fourth suction cup to move along the Z-axis direction, and the fourth suction cup is used to absorb the clamp of the third conveyor belt receiving assembly.
[0018] Compared with the prior art, the beneficial effects of the utility model are as follows: the embodiment of the present application provides a fully automatic material receiving and cleaning machine, which integrates a material receiving mechanism, a tray loading mechanism, a tray receiving mechanism, a fixture conveying mechanism, a fixture cleaning mechanism and a fixture receiving mechanism, and realizes the functions of automatic separation, stacking, unloading and cleaning of the LCD screen and the fixture. Specifically, by adopting the structural design of the material receiving mechanism, the function of receiving, positioning and separating the LCD screen of the external flow screen furnace and the fixture is realized; by adopting the structural design of the tray loading mechanism and the tray receiving mechanism, the function of loading the empty pallet and placing the LCD screen into the empty pallet and stacking the pallet is realized; by adopting the structural design of the fixture conveying mechanism, the fixture cleaning mechanism and the fixture receiving mechanism, the function of receiving, cleaning and stacking the fixture is realized; the utility model improves the stability of LCD screen production, has the advantages of high efficiency and stable precision, etc., precise production coordination accuracy, improves output and yield rate, realizes fully automated production, has low manufacturing cost, one person watches multiple machines, is easy to maintain, saves labor costs, reduces maintenance cycles, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a working state diagram of the embodiment of the present application and the external flow screen furnace;
[0020] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0021] Figure 3 It is a structural schematic diagram of a material receiving mechanism of an embodiment of the present application;
[0022] Figure 4 It is a structural schematic diagram of a pallet loading mechanism and a pallet receiving mechanism;
[0023] Figure 5 It is a structural schematic diagram of a fixture conveying mechanism, a fixture cleaning mechanism and a fixture receiving mechanism. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly mounted on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component at the same time. When a component is considered to be "fixed to" another component, it may be directly fixed on the other component or there may be a central component at the same time.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "or / and" used herein includes any and all combinations of one or more related listed items.
[0027] See also Figures 1 to 5The embodiment of the present application provides a fully automatic material receiving and cleaning machine, which includes a machine platform 100, a material receiving mechanism 200, a tray loading mechanism 300, a tray receiving mechanism 400, a fixture conveying mechanism 500, a fixture cleaning mechanism 600 and a fixture receiving mechanism 700. The material receiving mechanism 200, the tray loading mechanism 300, the tray receiving mechanism 400, the fixture conveying mechanism 500, the fixture cleaning mechanism 600 and the fixture receiving mechanism 700 are all arranged on the machine platform 100, the material receiving mechanism 200 is arranged between the external flow screen furnace 800 and the fixture conveying mechanism 500, the tray loading mechanism 300 is arranged on one side of the fixture conveying mechanism 500, and the fixture cleaning mechanism 600 and the fixture receiving mechanism 700 are arranged on the machine platform 100. 0 is arranged on the other side of the fixture conveying mechanism 500, and the tray receiving mechanism 400 is arranged on one side of the fixture conveying mechanism 500 and is located on the same side of the tray receiving mechanism 400, wherein the tray loading mechanism 300 is used to convey the empty pallet to the tray receiving mechanism 400, the tray receiving mechanism 400 is used to receive the empty pallet and put the material of the fixture conveying mechanism 500 into the empty pallet, the material receiving mechanism 200 is used to receive the material and fixture flowing out of the external flow screen furnace 800, and separate the material from the fixture, the fixture conveying mechanism 500 is used to receive the fixture and convey it to the fixture receiving mechanism 700, the fixture cleaning mechanism 600 is used to clean the fixture, and the fixture receiving mechanism 700 is used to receive the cleaned fixture.
[0028] It should be noted that the present embodiment integrates a material receiving mechanism 200, a tray loading mechanism 300, a tray receiving mechanism 400, a fixture conveying mechanism 500, a fixture cleaning mechanism 600 and a fixture receiving mechanism 700, so as to realize the functions of automatic separation, stacking, unloading and cleaning of the LCD screen and the fixture. Specifically, by adopting the structural design of the material receiving mechanism 200, the functions of receiving, positioning and separating the LCD screen and the fixture of the external flow screen furnace 800 are realized; by adopting the structural design of the tray loading mechanism 300 and the tray receiving mechanism 400, the functions of loading empty pallets, placing LCD screens into empty pallets and stacking pallets are realized; by adopting the structural design of the fixture conveying mechanism 500, the fixture cleaning mechanism 600 and the fixture receiving mechanism 700, the functions of receiving, cleaning, stacking and unloading the fixture are realized.
[0029] In some optional embodiments, the material receiving mechanism 200 includes a conveyor belt receiving module 21, a clamping and positioning module 22 and a suction and flipping module 23, the conveyor belt receiving module 21 includes a first conveyor belt receiving component 211 and a second conveyor belt receiving component 212 connected end to end, the first conveyor belt receiving component 211 is located on the side close to the external flow screen furnace 800, and the second conveyor belt receiving component 212 is located on the side close to the clamp conveying mechanism 500, the clamping and positioning module 22 includes a first clamping and positioning component 221 and a second clamping and positioning component 222 that are relatively arranged, the first clamping and positioning component 221 and the second clamping and positioning component The components 222 are respectively arranged on both sides of the second conveyor belt receiving component 212, and the suction and flipping module 23 is arranged on the other side of the second clamping and positioning component 222, wherein the first conveyor belt receiving component 211 is used to receive the clamps and materials flowing out of the external flow screen furnace 800, and the second conveyor belt receiving component 212 is used to receive the clamps and materials flowing out of the external flow screen furnace 800 or to transfer the clamps to the clamp conveying mechanism 500, the first clamping and positioning component 221 and the second clamping and positioning component 222 are used to clamp and position the clamps on the second conveyor belt receiving component 212, and the suction and flipping module 23 is used to adsorb the materials on the clamps and flip them.
[0030] In some optional embodiments, the suction flipping module 23 includes a flipping fixed frame 231, a flipping lifting assembly 232 and a flipping assembly 233. The flipping fixed frame 231 is arranged between the second conveyor belt receiving assembly 212 and the clamp conveying mechanism 500, the flipping lifting assembly 232 is arranged on the flipping fixed frame 231, and the flipping assembly 233 includes a rotating cylinder 2331 and a first suction cup 2332. The rotating cylinder 2331 is arranged on a movable seat of the flipping lifting assembly 232, and the first suction cup 2332 is rotatably arranged on the rotating cylinder 2331, wherein the flipping lifting assembly 232 is used to drive the flipping assembly 233 to perform lifting and lowering movements so as to approach or move away from the material on the clamp, the rotating cylinder 2331 is used to drive the first suction cup 2332 to flip, and the first suction cup 2332 is used to adsorb the material on the clamp, thereby separating the clamp from the material.
[0031] It should be noted that the first conveyor belt receiving component 211 is used to receive the LCD screen and the clamp flowing out of the external screen furnace 800, and then the second conveyor belt receiving component 212 is used to receive them. The first conveyor belt receiving component 211 and the second conveyor belt receiving component 212 are used to drive the synchronous wheel to rotate and then drive the transmission belt to feed the material. The first clamping and positioning components 221 and the second clamping and positioning components 222 on both sides of the second conveyor belt receiving component 212 are used to position and fix the LCD screen and the clamp through the cylinder and the positioning plate. The rotating cylinder 2331 and the first suction cup 2332 are driven by the flipping and lifting component 232 to move up and down, so that the first suction cup 2332 absorbs the LCD screen on the clamp. Finally, the rotating cylinder 2331 is flipped and turned to facilitate the tray receiving mechanism 400 to unload the LCD screen.
[0032] In some optional embodiments, the tray receiving mechanism 400 includes a material unloading lifting module 41 and a material unloading robot 42. The material unloading lifting module 41 is arranged on one side of the second conveyor belt receiving component 212, and the material unloading robot 42 is located above the material unloading lifting module 41 and the second conveyor belt receiving component 212. The material unloading lifting module 41 includes a material unloading drive component 411 and a first lifting support plate 412. The first lifting support plate 412 is arranged on a movable seat of the material unloading drive component 411, wherein the material unloading drive component 411 is used to drive the first lifting support plate 412 to perform lifting and lowering movements, and the first lifting support plate 412 is used to receive the empty pallet transmitted by the tray loading mechanism 300, and the material unloading robot 42 is used to receive the material on the first suction cup 2332 and place the material into the empty pallet on the first lifting support plate 412.
[0033] In some optional embodiments, the unloading robot 42 includes a first X-axis transmission component 421, a first Y-axis transmission component 422, a first Z-axis transmission component 423 and a second suction cup 424, the first Y-axis transmission component 422 is arranged between the unloading lifting module 41 and the second conveyor belt receiving component 212, the first X-axis transmission component 421 is arranged on the moving seat of the first Y-axis transmission component 422, the first Z-axis transmission component 423 is arranged on the moving seat of the first X-axis transmission component 421, and the second suction cup 424 is arranged On the moving seat of the first Z-axis transmission assembly 423, the first Y-axis transmission assembly 422 is used to drive the first X-axis transmission assembly 421, the first Z-axis transmission assembly 423 and the second suction cup 424 to move along the Y-axis direction, the first X-axis transmission assembly 421 is used to drive the first Z-axis transmission assembly 423 and the second suction cup 424 to move along the X-axis direction, the first Z-axis transmission assembly 423 is used to drive the second suction cup 424 to move along the Z-axis direction, and the second suction cup 424 is used to absorb the material on the first suction cup 2332.
[0034] It should be noted that the first X-axis transmission assembly 421, the first Y-axis transmission assembly 422 and the first Z-axis transmission assembly 423 realize the three-axis movement of the second suction cup 424 by driving the screw module driven by the driving motor, so that the second suction cup 424 absorbs the LCD screen on the first suction cup 2332 and puts it into the empty tray of the first lifting tray 412. After the empty tray is full, the unloading drive assembly 411 drives the first lifting tray 412 to descend, thereby realizing the unloading of the LCD screen and the stacking and storage of the tray with the LCD screen.
[0035] In some optional embodiments, the pallet loading mechanism 300 includes a loading lifting module 31 and a loading robot 32, the loading lifting module 31 is arranged on one side of the unloading lifting module 41, the loading robot 32 is located above the unloading lifting module 41 and the loading lifting module 31, the loading lifting module 31 includes a loading drive assembly 311 and a second lifting plate 312, the second lifting plate 312 is arranged on a movable seat of the loading drive assembly 311, wherein the loading drive assembly 311 is used to drive the second lifting plate 312 to perform lifting movement, the second lifting plate 312 is used to load empty pallets, and the loading robot 32 is used to place the empty pallet on the second lifting plate 312 into the first lifting plate 412 of the unloading lifting module 41.
[0036] In some optional embodiments, the loading robot 32 includes a second X-axis transmission assembly 321, a second Y-axis transmission assembly 322, a second Z-axis transmission assembly 323 and a third suction cup 324, the second X-axis transmission assembly 321 is arranged between the unloading lifting module 41 and the loading lifting module 31, the second Y-axis transmission assembly 322 is arranged on the moving seat of the second X-axis transmission assembly 321, the second Z-axis transmission assembly 323 is arranged on the moving seat of the second Y-axis transmission assembly 322, and the third suction cup 324 is arranged on the second On the moving seat of the Z-axis transmission assembly 323, the second X-axis transmission assembly 321 is used to drive the second Y-axis transmission assembly 322, the second Z-axis transmission assembly 323 and the third suction cup 324 to move along the X-axis direction, the second Y-axis transmission assembly 322 is used to drive the second Z-axis transmission assembly 323 and the third suction cup 324 to move along the Y-axis direction, the second Z-axis transmission assembly 323 is used to drive the third suction cup 324 to move along the Z-axis direction, and the third suction cup 324 is used to absorb the empty pallet on the second lifting support plate 312.
[0037] It should be noted that the second X-axis transmission assembly 321, the second Y-axis transmission assembly 322 and the second Z-axis transmission assembly 323 drive the third suction cup 324 to move by driving the screw module driven by the driving motor, so that the third suction cup 324 absorbs the empty pallet on the second lifting tray 312 and places it on the first lifting tray 412. After the third suction cup 324 absorbs the empty pallet, the loading drive assembly 311 drives the second lifting tray 312 to move upward, thereby maintaining stable loading of the empty pallet.
[0038] In some optional embodiments, the clamp conveying mechanism 500 includes a clamp transmission assembly 51 and a third conveyor belt receiving assembly 52, the clamp transmission assembly 51 is located between the second conveyor belt receiving assembly 212 and the clamp receiving mechanism 700, the third conveyor belt receiving assembly 52 is arranged on a movable seat of the clamp transmission assembly 51, and the clamp cleaning mechanism 600 includes a cleaning transmission assembly 61, a wiping cloth roller device 62 and a wiping clamp 63, the cleaning transmission assembly 61 is arranged on one side of the clamp receiving mechanism 700, the wiping cloth roller device 62 and the wiping clamp 63 are both arranged on the movable seat of the cleaning transmission assembly 61, wherein the clamp transmission assembly 51 is used to drive the third conveyor belt receiving assembly 52 to move, the third conveyor belt receiving assembly 52 is used to receive the clamp conveyed by the second conveyor belt receiving assembly 212, the cleaning transmission assembly 61 is used to drive the wiping cloth roller device 62 and the wiping clamp 63 to move, and the wiping cloth roller device 62 and the wiping clamp 63 are used to clean the clamp.
[0039] It should be noted that the third conveyor belt receiving component 52 receives the clamp of the second conveyor belt receiving component 212 by driving the synchronous wheel to rotate through the driving motor, thereby driving the transmission belt. The clamp transmission component 51 drives the moving seat to move through the cylinder, so that the third conveyor belt receiving component 52 moves to the clamp cleaning mechanism 600. The cleaning transmission component 61 drives the moving seat to move through the cylinder, thereby driving the wiping cloth roller device 62 and the wiping clamp 63 to move, so that the wiping cloth roller device 62 and the wiping clamp 63 clean the clamp of the third conveyor belt receiving component 52. The wiping cloth roller device 62 and the wiping clamp 63 have automatic alcohol spraying and blowing auxiliary functions to better clean the clamp.
[0040] In some optional embodiments, the clamp material receiving mechanism 700 includes a material receiving lifting module 71 and a material receiving robot 72. The material receiving lifting module 71 is arranged on one side of the clamp transmission assembly 51, and the material receiving robot 72 is located above the unloading lifting module 41 and the third conveyor belt receiving assembly 52. The material receiving lifting module 71 includes a material receiving drive assembly 711 and a third lifting support plate 712. The third lifting support plate 712 is arranged on a movable seat of the material receiving drive assembly 711, wherein the material receiving drive assembly 711 is used to drive the third lifting support plate 712 to perform lifting and lowering movements, and the third lifting support plate 712 is used to receive the clamp transmitted by the material receiving robot 72, and the material receiving robot 72 is used to place the clamp of the third conveyor belt receiving assembly 52 onto the third lifting support plate 712.
[0041] In some optional embodiments, the material receiving robot 72 includes a third X-axis transmission assembly 721, a third Y-axis transmission assembly 722, a third Z-axis transmission assembly 723 and a fourth suction cup 724, the third X-axis transmission assembly 721 is arranged on a moving seat of the third Y-axis transmission assembly 722, the third Z-axis transmission assembly 723 is arranged on a moving seat of the third X-axis transmission assembly 721, and the third suction cup 724 is arranged on a moving seat of the third Z-axis transmission assembly 723, wherein the third Y-axis transmission assembly 722 is used to drive the third X-axis transmission assembly 721, the third Z-axis transmission assembly 723 and the fourth suction cup 724 to move along the Y-axis direction, the third X-axis transmission assembly 721 is used to drive the third Z-axis transmission assembly 723 and the fourth suction cup 724 to move along the X-axis direction, the third Z-axis transmission assembly 723 is used to drive the fourth suction cup 724 to move along the Z-axis direction, and the fourth suction cup 724 is used to absorb the clamp of the third conveyor belt receiving assembly 52.
[0042] It should be noted that the third X-axis transmission assembly 721, the third Y-axis transmission assembly 722, and the third Z-axis transmission assembly 723 drive the fourth suction cup 724 to move by driving the screw module driven by the driving motor, so that the fourth suction cup 724 absorbs the clamp of the third conveyor belt receiving assembly 52 and places it on the third lifting support plate 712, and the material receiving drive assembly 711 lowers the third lifting support plate 712, thereby realizing the stacking storage of the clamps.
[0043] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0044] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present invention and are not intended to limit the present invention. As long as they are within the spirit of the present invention, appropriate changes and modifications to the above embodiments are within the scope of protection required by the present invention.
Claims
1. A fully automatic material collecting and cleaning machine, characterized in that: include: A machine (100), a material receiving mechanism (200), a tray loading mechanism (300), a tray receiving mechanism (400), a fixture conveying mechanism (500), a fixture cleaning mechanism (600) and a fixture receiving mechanism (700), wherein the material receiving mechanism (200), the tray loading mechanism (300), the tray receiving mechanism (400), the fixture conveying mechanism (500), the fixture cleaning mechanism (600) and the fixture receiving mechanism (700) are all arranged on the machine (100). The material receiving mechanism (200) is arranged between the external flow screen furnace (800) and the fixture conveying mechanism (500), the tray loading mechanism (300) is arranged on one side of the fixture conveying mechanism (500), the fixture cleaning mechanism (600) and the fixture collecting mechanism (700) are arranged on the other side of the fixture conveying mechanism (500), and the tray collecting mechanism (400) is arranged on one side of the fixture conveying mechanism (500) and is located on the same side of the tray collecting mechanism (400), wherein: The tray loading mechanism (300) is used to transfer an empty tray to the tray receiving mechanism (400); The tray receiving mechanism (400) is used to receive an empty tray and place the material from the fixture conveying mechanism (500) into the empty tray; The material receiving mechanism (200) is used to receive the material and the fixture flowing out of the external flow screen furnace (800), and to separate the material from the fixture; The clamp conveying mechanism (500) is used to receive the clamp and convey it to the clamp receiving mechanism (700); The fixture cleaning mechanism (600) is used to clean the fixture; The clamp receiving mechanism (700) is used to receive the cleaned clamps.
2. The fully automatic material collecting and cleaning machine according to claim 1 is characterized in that: The material receiving mechanism (200) includes a conveyor belt receiving module (21), a clamping and positioning module (22) and a suction and flipping module (23), wherein the conveyor belt receiving module (21) includes a first conveyor belt receiving component (211) and a second conveyor belt receiving component (212) connected end to end, wherein the first conveyor belt receiving component (211) is located on a side close to an external flow screen furnace (800), and the second conveyor belt receiving component (212) is located on a side close to the clamping conveying mechanism (500), and the clamping and positioning module (22) includes a first clamping and positioning component (221) and a second clamping and positioning component (222) which are arranged opposite to each other, wherein the first clamping and positioning component (221) and the second clamping and positioning component (222) are arranged opposite to each other. They are respectively arranged on both sides of the second conveyor belt receiving component (212), and the suction flipping module (23) is arranged on the other side of the second clamping and positioning component (222), wherein the first conveyor belt receiving component (211) is used to receive the clamps and materials flowing out of the external flow screen furnace (800), the second conveyor belt receiving component (212) is used to receive the clamps and materials flowing out of the external flow screen furnace (800) or to transfer the clamps to the clamp transfer mechanism (500), the first clamping and positioning component (221) and the second clamping and positioning component (222) are used to clamp and position the clamps on the second conveyor belt receiving component (212), and the suction flipping module (23) is used to adsorb the materials on the clamps and flip them.
3. The fully automatic material collecting and cleaning machine according to claim 2 is characterized in that: The suction flip module (23) comprises a flip fixing frame (231), a flip lifting assembly (232) and a flip assembly (233); the flip fixing frame (231) is arranged between the second conveyor belt receiving assembly (212) and the clamp conveying mechanism (500); the flip lifting assembly (232) is arranged on the flip fixing frame (231); the flip assembly (233) comprises a rotating cylinder (2331) and a first suction cup (2332); the rotating cylinder (233 1) is arranged on a movable seat of the flip lifting component (232), the first suction cup (2332) is rotatably arranged on the rotating cylinder (2331), wherein the flip lifting component (232) is used to drive the flip component (233) to perform a lifting movement so as to approach or move away from the material on the clamp, the rotating cylinder (2331) is used to drive the first suction cup (2332) to flip, and the first suction cup (2332) is used to absorb the material on the clamp, so as to separate the clamp from the material.
4. The fully automatic material collecting and cleaning machine according to claim 3 is characterized in that: The tray receiving mechanism (400) comprises a material unloading lifting module (41) and a material unloading robot (42), wherein the material unloading lifting module (41) is arranged on one side of the second conveyor belt receiving component (212), and the material unloading robot (42) is located above the material unloading lifting module (41) and the second conveyor belt receiving component (212), and the material unloading lifting module (41) comprises a material unloading driving component (411) and a first lifting support plate (412), wherein the first lifting support plate (412) is arranged on a movable seat of the material unloading driving component (411), wherein the material unloading driving component (411) is used to drive the first lifting support plate (412) to perform lifting movement, and the first lifting support plate (412) is used to receive the empty tray conveyed by the tray loading mechanism (300), and the material unloading robot (42) is used to receive the material on the first suction cup (2332) and place the material into the empty tray on the first lifting support plate (412).
5. The fully automatic material collecting and cleaning machine according to claim 4 is characterized in that: The unloading robot (42) comprises a first X-axis transmission component (421), a first Y-axis transmission component (422), a first Z-axis transmission component (423) and a second suction cup (424), wherein the first Y-axis transmission component (422) is arranged between the unloading lifting module (41) and the second conveyor belt receiving component (212), the first X-axis transmission component (421) is arranged on a moving seat of the first Y-axis transmission component (422), the first Z-axis transmission component (423) is arranged on a moving seat of the first X-axis transmission component (421), and the second suction cup (424) is arranged on the first Z-axis transmission component (421). The first Y-axis transmission component (422) is used to drive the first X-axis transmission component (421), the first Z-axis transmission component (423) and the second suction cup (424) to move along the Y-axis direction, the first X-axis transmission component (421) is used to drive the first Z-axis transmission component (423) and the second suction cup (424) to move along the X-axis direction, the first Z-axis transmission component (423) is used to drive the second suction cup (424) to move along the Z-axis direction, and the second suction cup (424) is used to absorb the material on the first suction cup (2332).
6. The fully automatic material collecting and cleaning machine according to claim 4, characterized in that: The tray loading mechanism (300) comprises a loading lifting module (31) and a loading robot (32), wherein the loading lifting module (31) is arranged at one side of the unloading lifting module (41), and the loading robot (32) is located above the unloading lifting module (41) and the loading lifting module (31), wherein the loading lifting module (31) comprises a loading driving component (311) and a second lifting support plate (312), wherein the second lifting support plate (312) is arranged on a movable seat of the loading driving component (311), wherein the loading driving component (311) is used to drive the second lifting support plate (312) to perform lifting movement, and the second lifting support plate (312) is used to load an empty tray, and the loading robot (32) is used to place the empty tray on the second lifting support plate (312) into the first lifting support plate (412) of the unloading lifting module (41).
7. The fully automatic material collecting and cleaning machine according to claim 6, characterized in that: The loading robot (32) comprises a second X-axis transmission assembly (321), a second Y-axis transmission assembly (322), a second Z-axis transmission assembly (323) and a third suction cup (324); the second X-axis transmission assembly (321) is arranged between the unloading lifting module (41) and the loading lifting module (31); the second Y-axis transmission assembly (322) is arranged on a movable seat of the second X-axis transmission assembly (321); the second Z-axis transmission assembly (323) is arranged on a movable seat of the second Y-axis transmission assembly (322); and the third suction cup (324) is arranged on the second Z-axis transmission assembly ( The second lifting support plate (312) is mounted on a movable seat of the second lifting support plate (312), wherein the second X-axis transmission assembly (321) is used to drive the second Y-axis transmission assembly (322), the second Z-axis transmission assembly (323) and the third suction cup (324) to move along the X-axis direction, the second Y-axis transmission assembly (322) is used to drive the second Z-axis transmission assembly (323) and the third suction cup (324) to move along the Y-axis direction, the second Z-axis transmission assembly (323) is used to drive the third suction cup (324) to move along the Z-axis direction, and the third suction cup (324) is used to absorb the empty tray on the second lifting support plate (312).
8. The fully automatic material collecting and cleaning machine according to claim 7, characterized in that: The clamp transmission mechanism (500) comprises a clamp transmission component (51) and a third conveyor belt receiving component (52), wherein the clamp transmission component (51) is located between the second conveyor belt receiving component (212) and the clamp receiving mechanism (700), and the third conveyor belt receiving component (52) is arranged on a movable seat of the clamp transmission component (51); The fixture cleaning mechanism (600) comprises a cleaning transmission assembly (61), a wiping cloth roller device (62) and a wiping fixture (63); the cleaning transmission assembly (61) is arranged on one side of the fixture receiving mechanism (700); the wiping cloth roller device (62) and the wiping fixture (63) are both arranged on a movable seat of the cleaning transmission assembly (61); The clamp transmission assembly (51) is used to drive the third conveyor belt receiving assembly (52) to move, and the third conveyor belt receiving assembly (52) is used to receive the clamp transmitted by the second conveyor belt receiving assembly (212); The cleaning transmission assembly (61) is used to drive the wiping cloth roller device (62) and the wiping clamp (63) to move, and the wiping cloth roller device (62) and the wiping clamp (63) are used to clean the clamp.
9. The fully automatic material collecting and cleaning machine according to claim 8, characterized in that: The clamp material receiving mechanism (700) includes a material receiving lifting module (71) and a material receiving robot (72), wherein the material receiving lifting module (71) is arranged on one side of the clamp transmission component (51), and the material receiving robot (72) is located above the material unloading lifting module (41) and the third conveyor belt receiving component (52), and the material receiving lifting module (71) includes a material receiving drive component (711) and a third lifting support plate (712), and the third lifting support plate (712) is arranged on a movable seat of the material receiving drive component (711), wherein the material receiving drive component (711) is used to drive the third lifting support plate (712) to perform lifting movement, and the third lifting support plate (712) is used to receive the clamp transmitted by the material receiving robot (72), and the material receiving robot (72) is used to place the clamp of the third conveyor belt receiving component (52) onto the third lifting support plate (712).
10. The fully automatic material collecting and cleaning machine according to claim 9, characterized in that: The material receiving robot (72) comprises a third X-axis transmission assembly (721), a third Y-axis transmission assembly (722), a third Z-axis transmission assembly (723) and a fourth suction cup (724), wherein the third X-axis transmission assembly (721) is arranged on a movable seat of the third Y-axis transmission assembly (722), the third Z-axis transmission assembly (723) is arranged on a movable seat of the third X-axis transmission assembly (721), and the third suction cup (324) is arranged on a movable seat of the third Z-axis transmission assembly (723), wherein the third Y-axis transmission assembly (722) is used to drive the third X-axis transmission assembly (721), the third Z-axis transmission assembly (723) and the fourth suction cup (724) to move along the Y-axis direction, the third X-axis transmission assembly (721) is used to drive the third Z-axis transmission assembly (723) and the fourth suction cup (724) to move along the X-axis direction, the third Z-axis transmission assembly (723) is used to drive the fourth suction cup (724) to move along the Z-axis direction, and the fourth suction cup (724) is used to absorb the clamp of the third conveyor belt receiving assembly (52).