Deodorization device for sludge treatment
By designing a sludge treatment and deodorization device including sludge treatment box, semicircular groove, mud flap, sprocket, chain, transmission shaft, conveyor belt, heater and air pumping system, the problem that existing devices cannot achieve continuous treatment of sludge is solved, and efficient and low-cost sludge odor treatment is achieved.
Patent Information
- Application Number
- CN202420607309.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The existing sludge disposal and deodorizing devices cannot achieve continuous treatment of sludge, resulting in a complete reduction in treatment efficiency, increased energy loss and personnel use, and higher costs.
A sludge treatment and deodorization device is designed, including a sludge treatment box, semicircular groove, mud flip plate, sprocket, chain, transmission shaft, conveyor belt, heater and exhaust system. The continuous conveying and stirring of sludge is realized through the conveyor belt and chain transmission system. The hot air fan is used for deodorization, and the exhaust system is used for odor extraction.
The continuous treatment of odors on sludge is achieved, the treatment efficiency and thoroughness are improved, energy loss and personnel use are reduced, and the cost in the odor treatment process of sludge is saved.
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Figure CN222647813U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of deodorizing devices, in particular to a sludge disposal deodorizing device. Background Art
[0002] Sludge disposal is the process of reducing, stabilizing and harmlessly treating sludge. The higher the degree of sewage treatment, the more sludge residue will be produced and need to be treated. Unless land treatment or sewage pond treatment is used, general sewage treatment plants must have sludge treatment facilities. For modern sewage treatment plants, sludge treatment and disposal has become the most complex and costly part of sewage treatment system operation. Sludge disposal will produce odor and cause environmental pollution. Therefore, a sludge disposal deodorization device is particularly needed.
[0003] According to the published patent 202321588508.9, a sludge disposal and deodorization device comprises a deodorization tank, a stirring mechanism is arranged inside the deodorization tank, the other end of the first water pipe is connected to a mixing barrel, a feed port is installed on one side of the surface of the mixing barrel, a spray mechanism is arranged inside the baffle cover, and a filtering mechanism is arranged on one side of the surface of the baffle cover. In the process of realizing the utility model, the inventor found that at least the following problems in the prior art have not been solved, which are solved by setting an exhaust pipe, a support block, a movable groove, a reset spring, a limit block, a steel cable, a pull ring, a filter frame and a filter net during use. In the process, most deodorization devices only deodorize the sludge by adding deodorizers to the sludge. This method has limited effect on sludge deodorization. At the same time, if the residual odor of the sludge is directly discharged into the air, it will still affect the air. During use, traditional sludge disposal deodorization devices generally place the sludge in a deodorization tank for deodorization. Therefore, the sludge cannot be continuously treated for odor, which reduces the efficiency and thoroughness of the sludge odor treatment process, increases the energy consumption and the number of personnel used by the deodorization device in the process of sludge odor treatment, and the cost of sludge odor treatment is relatively high. Therefore, it is necessary to design a new technical solution to solve the problem. Utility Model Content
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet actual needs, and provide a sludge disposal and deodorization device to solve the technical problems that the current sludge disposal and deodorization device cannot continuously treat the odor of the sludge and the cost of the deodorization device is relatively high during the sludge odor treatment process.
[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is as follows: a sludge disposal and deodorization device is designed, including a sludge treatment box, the interior of the sludge treatment box is fixedly connected with a mounting plate, the mounting plate is provided with three semicircular grooves, the interiors of the three semicircular grooves are each installed with a mud turning plate, one end of the mud turning plate is connected with a chain through a sprocket, the upper surface of the mounting plate and the surfaces of the three semicircular grooves are each connected with a transmission shaft through a support plate, both ends of the mounting plate are also installed with a transmission shaft, a conveyor belt is installed outside the transmission shaft, a driving shaft is installed at the bottom end of the conveyor belt, one end of the driving shaft is fixedly connected to the output end of the driving motor, and the other end of the driving shaft is also fixedly connected to a sprocket, an exhaust hood is installed directly above the three semicircular grooves, the exhaust hood is connected to an exhaust fan through an exhaust pipe, the other end of the exhaust fan is sealed and connected to an air supply pipe, and three hot air blowers are installed on one side of the exterior of the sludge treatment box.
[0006] Preferably, the air outlet ends of the three hot air blowers are located inside the sludge treatment box and correspond to the positions of the three semicircular grooves.
[0007] Preferably, one end of the exhaust pipe is sealedly connected to one end of the exhaust fan, and the other end of the exhaust pipe is sealedly connected to the top of the exhaust hood. The width of the exhaust hood matches the width of the sludge treatment box and is fixedly connected to its inner wall. The exhaust fan is located at the top of the outside of the sludge treatment box and is fixedly connected to its top.
[0008] Preferably, the other ends of the sprockets are located outside the sludge treatment box, wherein one end of three of the sprockets is fixedly connected to one end of the mud turning plate, the chain is engaged with the outside of the four sprockets, and the other end of the mud turning plate is rotatably connected to the inner wall of the sludge treatment box.
[0009] Preferably, the plurality of transmission shafts are rotatably connected to the inside of the support plate and both ends of the mounting plate respectively, and the support plate is provided with two groups and fixedly connected to the upper surface of the mounting plate and both sides of the surfaces of the three semicircular grooves.
[0010] Preferably, baffles are installed at both ends of the sludge treatment box, one end of the sludge treatment box is fixedly connected to a sludge inlet hopper, and the other end of the sludge treatment box is fixedly connected to a sludge guide plate, and the bottom of the sludge guide plate is connected to the surface of the conveyor belt.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model combines a hot air blower, a semicircular groove, a mud turning plate, a sprocket, a chain, a transmission shaft, a conveyor belt, a driving shaft, a driving motor, an exhaust hood, an exhaust pipe, an exhaust machine and an air delivery pipe. When the sludge is deodorized, the sludge is first put into the interior of the mud inlet bucket, and then the driving motor drives the driving shaft to rotate. At this time, the driving shaft drives the conveyor belt to rotate on multiple transmission shafts, so as to convey the sludge entering the sludge treatment box. In this process, the driving shaft drives a sprocket to rotate, and then a sprocket drives multiple sprockets to rotate through the chain, so that the conveyor belt can convey the sludge. The mud turning plate is rotated while conveying. When the sludge enters the semicircular trough, the mud turning plate will stir the sludge. During this process, the hot air blower will blow hot air to the sludge, and then the vacuum fan will extract the odor through the vacuum fan through the vacuum hood, and finally the air pipe will discharge the odor, and finally the mud guide plate will discharge the treated sludge, so as to realize the continuous treatment of sludge odor, improve the efficiency and thoroughness of the sludge odor treatment process, reduce the energy consumption and the number of personnel used by the deodorization device in the process of sludge odor treatment, and save the cost of sludge odor treatment;
[0013] The bottom of the mud guide plate is connected to the surface of the conveyor belt. When the conveyor belt passes through the mud guide plate, the mud guide plate will shovel away the sludge attached to the conveyor belt and discharge it from the mud guide plate, avoiding the phenomenon that the sludge adheres to the conveyor belt and causes inconvenience in cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model;
[0015] Figure 2 It is the sprocket and chain transmission diagram of the utility model;
[0016] Figure 3 This is a schematic diagram of the mounting plate structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the mud-turning plate structure of the utility model;
[0018] In the figure: 1, sludge treatment box; 11, hot air blower; 12, baffle; 13, sludge inlet hopper; 14, sludge guide plate;
[0019] 2. Mounting plate; 21. Semicircular groove; 22. Mud-turning plate; 23. Sprocket; 24. Chain; 25. Support plate; 26. Transmission shaft; 27. Conveyor belt;
[0020] 3. driving shaft; 31. driving motor;
[0021] 4. Exhaust hood; 41. Exhaust pipe; 42. Exhaust fan; 43. Air supply pipe. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0023] Example 1: A sludge treatment and deodorization device, see Figures 1 to 4, including a sludge treatment box 1, the interior of the sludge treatment box 1 is fixedly connected with a mounting plate 2, three semicircular grooves 21 are opened on the mounting plate 2, the interior of the three semicircular grooves 21 are installed with mud turning plates 22, one end of the mud turning plates 22 are connected with a chain 24 through a sprocket 23, the upper surface of the mounting plate 2 and the surfaces of the three semicircular grooves 21 are connected with a transmission shaft 26 through a support plate 25, and both ends of the mounting plate 2 are also installed with a transmission shaft 26, and multiple transmission shafts 26 are rotatably connected to the interior of the support plate 25 and the two ends of the mounting plate 2 respectively. The support plate 25 is provided with two groups and is fixedly connected to the upper surface of the mounting plate 2 and both sides of the surface of the three semicircular grooves 21. A conveyor belt 27 is installed on the outside of the transmission shaft 26, and a driving shaft 3 is installed at the bottom end of the conveyor belt 27. One end of the driving shaft 3 is fixedly connected to the output end of the driving motor 31, and the other end of the driving shaft 3 is also fixedly connected to a sprocket 23. The other ends of the sprockets 23 are all located outside the sludge treatment box 1, wherein one end of three sprockets 23 is fixedly connected to one end of the mud turning plate 22, and the chain 24 is engaged with the outside of the four sprockets 23. The other end of the mud turning plate 22 is rotatably connected to the inner wall of the sludge treatment box 1, and an exhaust hood 4 is installed directly above the three semicircular grooves 21. The exhaust hood 4 is connected to an exhaust fan 42 through an exhaust pipe 41, and the other end of the exhaust fan 42 is sealed with an air supply pipe 43, one end of the exhaust pipe 41 is sealed to one end of the exhaust fan 42, and the other end of the exhaust pipe 41 is sealed to the top of the exhaust hood 4, and the width of the exhaust hood 4 is the same as that of the sludge treatment box. The width of the box 1 is consistent with that of the box 1 and is fixedly connected to its inner wall. The exhaust fan 42 is located at the top of the outside of the sludge treatment box 1 and is fixedly connected to its top. Three hot air blowers 11 are installed on one side of the outside of the sludge treatment box 1. The air outlet ends of the three hot air blowers 11 are located inside the sludge treatment box 1 and correspond to the positions of the three semicircular grooves 21. When the sludge is deodorized, the sludge is first put into the mud inlet hopper 13, and then the driving motor 31 drives the driving shaft 3 to rotate. At this time, the driving shaft 3 drives the conveyor belt 27 to rotate on multiple transmission shafts 26, so as to transport the sludge entering the sludge treatment box 1. In this process, the driving shaft 3 will drive a sprocket 23 to rotate, and then a sprocket 23 will pass through the chain 24 drives multiple sprockets 23 to rotate, so that the conveyor belt 27 conveys the sludge while the mud turning plate 22 rotates. When the sludge enters the semicircular groove 21, the mud turning plate 22 will stir the sludge. In this process, the hot air blower 11 will blow hot air to the sludge, and then the vacuum fan 42 will extract the emitted odor through the vacuum fan 42 through the exhaust hood 4, and finally the air pipe 43 will discharge the odor, and finally the mud guide plate 14 will discharge the treated sludge, so as to realize the continuous treatment of sludge odor, improve the efficiency and thoroughness of the sludge odor treatment process, reduce the energy consumption and the number of personnel used by the deodorization device in the process of sludge odor treatment, and save the cost of the sludge odor treatment process.
[0024] It is worth mentioning that see Figure 3 Baffles 12 are installed at both ends of the sludge treatment box 1, one end of the sludge treatment box 1 is fixedly connected to a mud inlet hopper 13, and the other end of the sludge treatment box 1 is fixedly connected to a mud guide plate 14. The bottom of the mud guide plate 14 is connected to the surface of the conveyor belt 27. When the conveyor belt 27 passes through the mud guide plate 14, the mud guide plate 14 will shovel away the sludge attached to the conveyor belt 27 and discharge it from the mud guide plate 14, thereby avoiding the sludge adhering to the conveyor belt 27 and causing inconvenience in cleaning.
[0025] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.
[0026] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A sludge treatment and deodorization device, comprising a sludge treatment box (1), characterized in that: The interior of the sludge treatment box (1) is fixedly connected to a mounting plate (2), and three semicircular grooves (21) are provided on the mounting plate (2). A mud-turning plate (22) is installed inside the three semicircular grooves (21), and one end of the mud-turning plate (22) is connected to a chain (24) via a sprocket (23). The upper surface of the mounting plate (2) and the surfaces of the three semicircular grooves (21) are connected to a transmission shaft (26) via a support plate (25). Transmission shafts (26) are also installed at both ends of the mounting plate (2), and transmission shafts (26) are installed outside the transmission shaft (26). A conveyor belt (27), a driving shaft (3) is installed at the bottom end of the conveyor belt (27), one end of the driving shaft (3) is fixedly connected to the output end of the driving motor (31), and the other end of the driving shaft (3) is also fixedly connected to a sprocket (23), and an exhaust hood (4) is installed directly above the three semicircular grooves (21), and the exhaust hood (4) is connected to an exhaust fan (42) through an exhaust pipe (41), and the other end of the exhaust fan (42) is sealed and connected to an air supply pipe (43), and three hot air blowers (11) are installed on one side of the outside of the sludge treatment box (1).
2. A sludge treatment and deodorization device as claimed in claim 1, characterized in that: The air outlet ends of the three hot air blowers (11) are located inside the sludge treatment box (1) and correspond to the positions of the three semicircular grooves (21).
3. A sludge treatment and deodorization device as claimed in claim 1, characterized in that: One end of the exhaust pipe (41) is sealedly connected to one end of the exhaust fan (42), and the other end of the exhaust pipe (41) is sealedly connected to the top of the exhaust hood (4). The width of the exhaust hood (4) matches the width of the sludge treatment box (1) and is fixedly connected to the inner wall thereof. The exhaust fan (42) is located at the top of the outside of the sludge treatment box (1) and is fixedly connected to the top of the sludge treatment box (1).
4. A sludge treatment and deodorization device as claimed in claim 1, characterized in that: The other ends of the sprockets (23) are all located outside the sludge treatment box (1), wherein one end of three of the sprockets (23) is fixedly connected to one end of the mud turning plate (22), the chain (24) is engaged with the outside of the four sprockets (23), and the other end of the mud turning plate (22) is rotatably connected to the inner wall of the sludge treatment box (1).
5. A sludge treatment and deodorization device as claimed in claim 1, characterized in that: The plurality of transmission shafts (26) are rotatably connected to the interior of the support plate (25) and the two ends of the mounting plate (2), respectively. The support plate (25) is provided with two groups and is fixedly connected to the upper surface of the mounting plate (2) and the two sides of the surface of the three semicircular grooves (21).
6. A sludge treatment and deodorization device as claimed in claim 1, characterized in that: Baffles (12) are installed at both ends of the sludge treatment box (1), one end of the sludge treatment box (1) is fixedly connected to a sludge inlet hopper (13), and the other end of the sludge treatment box (1) is fixedly connected to a sludge guide plate (14), and the bottom of the sludge guide plate (14) is connected to the surface of the conveyor belt (27).
Citation Information
Patent Citations
Deodorization device for sludge treatment
CN220159645U