Carding box device on wool spraying machine

By designing the comb box device on the urg sprayer, using two comb rollers and driving mechanisms, the problem of poor applicability of existing comb boxes when processing different fibers in length and short is solved, and efficient treatment and applicability of long and short fibers is achieved.

CN222648230UActive Publication Date: 2025-03-21SUZHOU GILEAD INTELLIGENT MFG CO LTD
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Patent Information

Application Number
CN202421421854.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-21
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing comb boxes have poor suitability when processing fibers of different lengths and short lengths, and require separate single-roll combs and double-roll combs, resulting in the need to re-customize a new single-roll comb when all single-roll combs are damaged.

Method used

A comb box device on the whisk sprayer is designed, using two comb rollers and a driving mechanism to achieve the treatment of long and short fibers through one feed hole and two discharge holes (including communication holes and output holes).

Benefits of technology

The device can simultaneously process long and short fibers, improves applicability and reduces the production needs of single-roll combs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile machinery, in particular to a carding box device on a wool spraying machine, the carding box device on the wool spraying machine comprises a main body, a carding roller and a driving mechanism, a processing cavity is formed in the main body, and a feeding hole communicated with the processing cavity is formed in the main body; a discharge hole communicated with the treatment cavity is formed in the main body; the number of the carding rollers is two, and the two carding rollers are both located in the processing cavity. The driving mechanism is arranged on the main body, and the two carding rollers are both connected with the driving mechanism; the number of the discharging holes is two, and the two discharging holes correspond to the two carding rollers respectively. The method has the effect of applicability.
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Description

Technical Field

[0001] The present application relates to the technical field of textile machinery, and in particular to a combing box device on a wool spraying machine. Background Art

[0002] In the textile industry, the wool jetting machine is an important pre-treatment equipment, and its performance directly affects the subsequent processes. The combing box is a key component of the wool jetting machine, which is responsible for opening, combing and mixing the fiber raw materials.

[0003] The existing combing boxes have single-roller combs or double-roller combs. Often, companies need to use single-roller combs or double-roller combs due to production needs. The advantage of double-roller combs over single-roller combs is that they can be used for the production and processing of long fibers, while single-roller combs can only be used for the production and processing of short fibers.

[0004] Therefore, when processing fibers of different lengths, corresponding single-roller combs and double-roller combs are required. When all single-roller combs are damaged, new single-roller combs can only be customized, which results in poor applicability of the current combing box. Utility Model Content

[0005] In order to improve applicability, the present application provides a combing box device on a hair spraying machine.

[0006] The present application provides a carding box device on a hair spraying machine, which adopts the following technical solution:

[0007] It includes a main body, a combing roller and a driving mechanism, a processing chamber is formed in the main body, a feed hole connected to the processing chamber is opened on the main body, and a discharge hole connected to the processing chamber is opened on the main body; two combing rollers are provided, and the two combing rollers are both located in the processing chamber; the driving mechanism is provided on the main body, and the two combing rollers are connected to the driving mechanism; two discharge holes are provided, and the two discharge holes correspond to the two combing rollers respectively.

[0008] By adopting the above technical scheme, when processing short fibers, the short fibers enter the processing chamber from the feed hole, and then one of the combing rollers processes the short fibers; when processing long fibers, the long fibers enter the processing chamber from the feed hole, and then two combing rollers process the long fibers; therefore, the combing box device provided in the present application can operate on long and short fibers, thereby improving applicability; and the production of single-roller combs can be reduced.

[0009] Optionally, the discharge hole includes a connecting hole and an output hole, both of which are opened on the main body, the connecting hole connects the processing chamber and the output hole, and the cross-section of the output hole is larger than the cross-section of the connecting hole.

[0010] By adopting the above technical solution, the cross section of the output hole gradually increases in the direction away from the connecting hole, which can facilitate the output of the fiber.

[0011] Optionally, the main body includes a main block, an extension block, a cover body and a fixed component, the main block is provided with two processing grooves, the main block is provided with a guide channel connecting the two processing grooves, the guide channel is formed with a guide area, the two processing grooves and the guide channel form the processing chamber; the two combing rollers are respectively located in the two processing grooves, the two discharge holes are respectively connected to the two processing grooves, and the feed hole is connected to one of the processing grooves; the extension block is arranged on the main block, the cover body is arranged on the main block through the fixed component, and the cover body covers the two processing grooves and the guide channel.

[0012] By adopting the above technical solution, when the combing roller is located in the processing tank, the cover body covers the processing cavity formed by the two processing tanks and the guide channel, and the cover body contacts the extension block; and then the cover body is fixed on the extension block by the fixing assembly.

[0013] The fixing assembly includes a first bolt, a fixing block and a second bolt. The cover body abuts against the extension block. The first bolt passes through the extension block and is threadedly connected to the cover body. The fixing block is arranged on the cover body, and the second bolt passes through the fixing block and is threadedly connected to the main block.

[0014] By adopting the above technical solution, when the two combing rollers are respectively located in the two processing tanks, the cover body is firstly made to abut against the extension block, and the fixed block is made to abut against the main block; then one end of the first bolt is passed through the extension block and threadedly connected to the cover body, and then one end of the second bolt is passed through the fixed block and threadedly connected to the main block.

[0015] Optionally, the driving mechanism includes a connecting shaft, a driving shaft, a connecting assembly and a driving assembly, wherein two connecting shafts are provided, and both of the two connecting shafts are rotatably connected to the main body, and the two combing rollers are respectively connected to the two connecting shafts; two driving shafts are provided, and the two driving shafts correspond to the two connecting shafts one by one, and the driving shaft is connected to the connecting shaft through the connecting assembly; the driving assembly is provided on the main body, and both of the two driving shafts are connected to the driving assembly.

[0016] By adopting the above technical solution, the connecting shaft and the driving shaft are connected together through the connecting assembly, and then the driving assembly drives the two driving shafts to rotate, the driving shaft drives the connecting shaft to rotate, and the connecting shaft drives the combing roller to rotate.

[0017] Optionally, the driving assembly includes a driving motor, a first driving wheel, a second driving wheel, a third driving wheel and a belt, the driving motor is arranged on the main body or on one side of the main body, the first driving wheel is arranged on the output shaft of the driving motor; the second driving wheel is arranged on one of the driving shafts, the third driving wheel is arranged on the other driving shaft, and the second driving wheel is located between the first driving wheel and the third driving wheel; the first driving wheel and the third driving wheel abut against the inner wall of the belt, and the second driving wheel abuts against the outer wall of the belt.

[0018] By adopting the above technical solution, the drive motor is started, and the output shaft of the drive motor drives the first drive wheel to rotate, and the first drive wheel drives the belt to rotate. The rotating belt will drive the second drive wheel and the third drive wheel to rotate, and the second drive wheel and the third drive wheel will drive the corresponding drive shafts to rotate, and the second drive wheel can realize belt tensioning.

[0019] Optionally, the connecting assembly includes a synchronization block and a third bolt, the synchronization block is arranged at an end of the connecting shaft away from the combing roller, the driving shaft is provided with a synchronization groove engaged with the synchronization block, the driving shaft is provided with a first through hole connected to the synchronization groove, the synchronization block is provided with a threaded hole, the synchronization block is provided with a second through hole connected to the threaded hole, and one end of the third bolt passes through the first through hole and the second through hole and is threadedly connected to the threaded hole.

[0020] By adopting the above technical solution, after the synchronization block is engaged with the synchronization groove, the third bolt passing through the first through hole only indicates that the synchronization block is engaged with the synchronization groove when it enters the second through hole; and then the third bolt is rotated to make the third bolt threadedly connected with the threaded hole to realize the connection between the driving shaft and the connecting shaft.

[0021] Optionally, a mounting hole communicating with the processing chamber is provided on the main body, a bearing is provided in the mounting hole, an end of the connecting shaft away from the combing roller passes through the bearing, and the connecting shaft is rotatably connected to the bearing.

[0022] By adopting the above technical solution, the connecting shaft and the bearing are rotatably connected, which can reduce the phenomenon of bearing damage.

[0023] Optionally, a sealing gasket is provided on the bearing.

[0024] By adopting the above technical solution, the provided sealing gasket can improve the sealing performance of the processing chamber.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. The combing box device provided in the present application can operate on long and short fibers, thus improving the applicability;

[0027] 2. The cross section of the output hole gradually increases in the direction away from the connecting hole to facilitate the output of the fiber. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the structure of the combing box device on the hair spraying machine in the embodiment of the present application;

[0029] Figure 2 This is a schematic diagram of the structure of the processing chamber in the embodiment of the present application;

[0030] Figure 3 This is a schematic diagram of the structure of the driving component in the embodiment of the present application;

[0031] Figure 4 This is a schematic diagram of the structure of the connection assembly in the embodiment of the present application;

[0032] Figure 5 It is a structural schematic diagram of the blocking mechanism in the embodiment of the present application.

[0033] Reference numerals: 1, main body; 11, main block; 111, processing chamber; 1111, processing tank; 1112, guide channel; 112, feed hole; 113, discharge hole; 1131, connecting hole; 1132, output hole; 114, mounting hole; 12, extension block; 13, cover body; 141, first bolt; 142, fixing block; 143, second bolt; 2, combing roller; 3, driving mechanism; 31, connecting shaft; 32, driving Shaft; 321, synchronization groove; 33, connecting assembly; 331, synchronization block; 332, third bolt; 34, driving assembly; 341, first driving wheel; 342, second driving wheel; 343, third driving wheel; 344, driving motor; 345, belt; 4, bearing; 5, sealing gasket; 6, blocking mechanism; 61, blocking block; 62, adjusting assembly; 621, adjusting shaft; 622, fourth gear; 623, adjusting rack. DETAILED DESCRIPTION

[0034] The following is combined with Figure 1-5 This application is described in further detail.

[0035] The embodiment of the present application discloses a combing box device on a hair spraying machine.

[0036] refer to Figure 1 A combing box device on a hair spraying machine includes a main body 1, in which two combing rollers 2 are arranged, and the density of the needle clothing on the two combing rollers 2 is different; a driving mechanism 3 connected to the two combing rollers 2 is arranged on the main body 1.

[0037] refer to Figure 1and Figure 2 The main body 1 includes a main block 11, on which two processing grooves 1111 are provided, and two combing rollers 2 are respectively located in the two processing grooves 1111; a guide channel 1112 connecting the two processing grooves 1111 is provided on the main block 11, and a guide area is formed on the guide channel 1112, and the two processing grooves 1111 and the guide channel 1112 form a processing chamber 111; a feed hole 112 connected to one of the processing grooves 1111 is provided on the main body 1; two discharge holes 113 are provided on the main body 1, and the two discharge holes 113 are respectively connected to the two processing grooves 1111, and the discharge holes 113 include a connecting hole 1131 provided on the main block 11 and connected to the processing groove 1111, and an output hole 1132 connected to the connecting hole 1131 is provided on the main block 11, and the output hole 1132 is located on the side of the connecting hole 1131 away from the processing groove 1111, and the cross section of the output hole 1132 is larger than the cross section of the connecting hole 1131. In this embodiment, the communicating hole 1131 is flat-mouthed, and the communicating hole 1131 is perpendicular to the cross-section of the processing tank 1111 .

[0038] An extension block 12 is integrally provided on one side of the main block 11 away from the feed hole 112, and a cover body 13 is provided on the extension block 12. The cover body 13 is connected to the main block 11 through a fixing assembly, and the cover body 13 covers the processing chamber 111 formed by two processing tanks 1111 and a guide channel 1112. The fixing assembly includes a first bolt 141, one end of which passes through the extension block 12 and is threadedly connected to the cover body 13; one end of the cover body 13 away from the first bolt 141 is fixedly connected to a fixing block 142, and one end of the fixing block 142 away from the cover body 13 abuts against the main block 11, and a second bolt 143 is provided on the fixing block 142, which passes through the fixing block 142 and is threadedly connected to the main block 11.

[0039] When the two combing rollers 2 are respectively located in the two processing tanks 1111, the cover body 13 is firstly made to abut against the extension block 12, and the fixing block 142 is made to abut against the main block 11; then one end of the first bolt 141 is passed through the extension block 12 and threadedly connected to the cover body 13, and then one end of the second bolt 143 is passed through the fixing block 142 and threadedly connected to the main block 11.

[0040] refer to Figure 2 Two mounting holes 114 are provided on the main block 11, and the two mounting holes 114 are respectively connected to the two processing tanks 1111. A bearing 4 is placed in the mounting hole 114, and a sealing gasket 5 is sleeved on the bearing 4, and the sealing gasket 5 abuts against the side wall of the mounting tank.

[0041] refer to Figure 1 and Figure 3The driving mechanism 3 includes a connecting shaft 31 fixedly connected to the combing roller 2. When the combing roller 2 is located in the processing tank 1111, the end of the connecting shaft 31 away from the combing roller 2 passes through the bearing 4, and the connecting shaft 31 is threadedly connected to the bearing 4; a driving shaft 32 is provided at one end of the connecting shaft 31 passing through the bearing 4. A driving assembly 34 is arranged on the driving shaft 32, and the driving assembly 34 includes a second driving wheel 342, and the second driving wheel 342 is fixedly connected to the driving shaft 32 of one of the combing rollers 2, and the driving shaft 32 of the other combing roller 2 is fixedly connected to the third driving wheel 343; a driving motor 344 is arranged on the main block 11 or on one side of the main block 11, and the output shaft of the driving motor 344 is connected to the first driving wheel 341, and the second driving wheel 342 is located between the first driving wheel 341 and the third driving wheel 343; a belt 345 is sleeved on the first driving wheel 341 and the third driving wheel 343, and the first driving wheel 341 and the third driving wheel 343 are respectively pressed against the inner side walls of the two ends of the belt 345, and the second driving wheel 342 is pressed against the outer side wall of the belt 345.

[0042] refer to Figure 3 and Figure 4 A connecting assembly 33 is provided on the connecting shaft 31, and the connecting assembly 33 includes a synchronization block 331 fixedly connected to the connecting shaft 31, the synchronization block 331 is in the shape of a rectangular parallelepiped and is located at the end of the connecting shaft 31 away from the combing roller 2; a synchronization groove 321 matching and engaged with the synchronization block 331 is provided on the driving shaft 32, a first through hole communicating with the synchronization groove 321 is provided on the driving shaft 32, a threaded hole is provided on the synchronization block 331, and a second through hole communicating with the threaded hole is provided on the synchronization block 331. When the synchronization block 331 is located in the synchronization groove 321, the second through hole communicates with the threaded hole and the first through hole; a third bolt 332 is provided on the driving shaft 32, and one end of the third bolt 332 passes through the first through hole and the second through hole in sequence and then is threadedly connected with the threaded hole.

[0043] When installing the combing roller 2, first pass the connecting shaft 31 on the combing roller 2 through the bearing 4, and then make the synchronization block 331 on the connecting shaft 31 engage with the synchronization groove 321 on the driving shaft 32; then make one end of the third bolt 332 pass through the first through hole and the second through hole in sequence and then be threadedly connected with the threaded hole to realize the connection between the driving shaft 32 and the connecting shaft 31, and then put the belt 345 on the first driving wheel 341 and the third driving wheel 343, so that the first driving wheel 341 and the third driving wheel 343 are respectively pressed against the inner side walls of the two ends of the belt 345, and the second driving wheel 342 is pressed against the outer side wall of the belt 345.

[0044] The driving motor 344 is started, and the output of the driving motor 344 drives the first driving wheel 341 to rotate, the first driving wheel 341 drives the belt 345 to rotate, the belt 345 drives the second driving wheel 342 and the third driving wheel 343 to rotate, the second driving wheel 342 and the third driving wheel 343 will drive the corresponding driving shaft 32 to rotate, the driving shaft 32 drives the connecting shaft 31 to rotate through the synchronous block 331, and the connecting shaft 31 will drive the combing roller 2 to rotate. The third driving wheel 343 rotates clockwise, and the second driving wheel 342 rotates counterclockwise, and the rotation speed of the third driving wheel 343 is slower than the rotation speed of the second driving wheel 342.

[0045] refer to Figure 2 and Figure 5 The main block 11 is provided with a cavity connected to the output hole 1132, and the main block 11 is provided with a blocking mechanism 6, which includes a blocking block 61 slidably connected in the cavity, and the blocking block 61 can block the output hole 1132. The main block 11 is provided with an adjustment component 62, which includes an adjustment shaft 621 rotatably connected to the main block 11, one end of the adjustment shaft 621 is located in the cavity, and a fourth gear 622 is keyed to the adjustment shaft 621 located in the cavity; an adjustment rack 623 meshing with the fourth gear 622 is fixedly connected to the blocking block 61; an avoidance groove is provided on the main block 11, and one end of the adjustment shaft 621 away from the fourth gear 622 is located in the avoidance groove.

[0046] The adjusting shaft 621 is rotated, the adjusting shaft 621 drives the fourth gear 622 to rotate, the fourth gear 622 drives the adjusting rack 623 to move, the adjusting rack 623 drives the blocking block 61 to move, so that the blocking block 61 blocks the output hole 1132 .

[0047] The implementation principle of the combing box device on the hair spraying machine of the embodiment of the present application is: different discharge holes 113 are selected to output the fibers according to the length of the fibers, for example, long fibers will pass through the guide channel 1112, and short fibers do not need to pass through the guide channel 1112. At the same time, the adjustment shaft 621 is rotated to make the blocking block 61 block the output hole 1132 where no fibers need to be output.

[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A combing box device on a hair spraying machine, comprising a main body (1), a combing roller (2) and a driving mechanism (3), wherein a processing chamber (111) is formed in the main body (1), a feeding hole (112) communicating with the processing chamber (111) is formed on the main body (1), and a discharging hole (113) communicating with the processing chamber (111) is formed on the main body (1); characterized in that: Two combing rollers (2) are provided, and the two combing rollers (2) are both located in the processing chamber (111); the driving mechanism (3) is provided on the main body (1), and the two combing rollers (2) are both connected to the driving mechanism (3); and two discharge holes (113) are provided, and the two discharge holes (113) correspond to the two combing rollers (2) respectively.

2. A combing box device on a hair spraying machine according to claim 1, characterized in that: The discharge hole (113) comprises a connecting hole (1131) and an output hole (1132); the connecting hole (1131) and the output hole (1132) are both provided on the main body (1); the connecting hole (1131) connects the processing chamber (111) and the output hole (1132); and the cross section of the output hole (1132) is larger than the cross section of the connecting hole (1131).

3. A combing box device on a hair spraying machine according to claim 1, characterized in that: The main body (1) comprises a main block (11), an extension block (12), a cover body (13) and a fixing assembly; the main block (11) is provided with two processing grooves (1111); the main block (11) is provided with a guide channel (1112) connecting the two processing grooves (1111); a guide area is formed on the guide channel (1112); the two processing grooves (1111) and the guide channel (1112) form the processing chamber (111); the two combing rollers (2) are provided with a plurality of processing grooves (1111) and a plurality of processing grooves (1111) connected to the two processing grooves (1111). The two discharge holes (113) are respectively located in the two processing grooves (1111), the two discharge holes (113) are respectively connected to the two processing grooves (1111), and the feed hole (112) is connected to one of the processing grooves (1111); the extension block (12) is arranged on the main block (11), the cover body (13) is arranged on the main block (11) through the fixing component, and the cover body (13) covers the two processing grooves (1111) and the guide channel (1112).

4. A combing box device on a hair spraying machine according to claim 3, characterized in that: The fixing assembly comprises a first bolt (141), a fixing block (142) and a second bolt (143); the cover body (13) abuts against the extension block (12); the first bolt (141) passes through the extension block (12) and is threadedly connected to the cover body (13); the fixing block (142) is arranged on the cover body (13); the second bolt (143) passes through the fixing block (142) and is threadedly connected to the main block (11).

5. A combing box device on a hair spraying machine according to claim 1, characterized in that: The driving mechanism (3) comprises a connecting shaft (31), a driving shaft (32), a connecting assembly (33) and a driving assembly (34); two connecting shafts (31) are provided, and the two connecting shafts (31) are both rotatably connected to the main body (1); the two combing rollers (2) are respectively connected to the two connecting shafts (31); two driving shafts (32) are provided, and the two driving shafts (32) correspond to the two connecting shafts (31) one by one, and the driving shaft (32) is connected to the connecting shaft (31) via the connecting assembly (33); the driving assembly (34) is provided on the main body (1), and the two driving shafts (32) are both connected to the driving assembly (34).

6. A combing box device on a hair spraying machine according to claim 5, characterized in that: The driving assembly (34) comprises a driving motor (344), a first driving wheel (341), a second driving wheel (342), a third driving wheel (343) and a belt (345); the driving motor (344) is arranged on the main body (1) or on one side of the main body (1); the first driving wheel (341) is arranged on the output shaft of the driving motor (344); the second driving wheel (342) is arranged on one of the driving shafts (32); the third driving wheel (343) is arranged on the other driving shaft (32); the second driving wheel (342) is located between the first driving wheel (341) and the third driving wheel (343); the first driving wheel (341) and the third driving wheel (343) abut against the inner side wall of the belt (345); the second driving wheel (342) abuts against the outer side wall of the belt (345).

7. A combing box device on a hair spraying machine according to claim 5, characterized in that: The connecting assembly (33) comprises a synchronization block (331) and a third bolt (332); the synchronization block (331) is arranged at one end of the connecting shaft (31) away from the combing roller (2); the driving shaft (32) is provided with a synchronization groove (321) engaged with the synchronization block (331); the driving shaft (32) is provided with a first through hole connected to the synchronization groove (321); the synchronization block (331) is provided with a threaded hole; the synchronization block (331) is provided with a second through hole connected to the threaded hole; one end of the third bolt (332) passes through the first through hole and the second through hole and is threadedly connected to the threaded hole.

8. A combing box device on a hair spraying machine according to claim 5, characterized in that: The main body (1) is provided with a mounting hole (114) which is in communication with the processing chamber (111); a bearing (4) is arranged in the mounting hole (114); an end of the connecting shaft (31) away from the combing roller (2) passes through the bearing (4); and the connecting shaft (31) is rotatably connected to the bearing (4).

9. A combing box device on a hair spraying machine according to claim 8, characterized in that: A sealing gasket (5) is sleeved on the bearing (4).