Yarn guide device for circular knitting machine
By designing a yarn guide device including a load seat, a yarn guide wheel and an elastic limit assembly, the problem of yarn shaking and breaking during the conveying process is solved, and stable conveying and efficient production of yarn are achieved.
Patent Information
- Application Number
- CN202420938546.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-30
AI Technical Summary
When the existing yarn guide device conveys yarns, the yarns are easily shaken, resulting in poor quality of yarn formation and are prone to break during high-speed stretching, increasing the yarn breaking rate and affecting the production progress.
A yarn guide device including a load seat, a yarn guide wheel and an elastic limit assembly is designed. The elastic limiting assembly consists of a pad, a guide rod, an elastic member and a support plate. Through the action of the elastic member, the support plate can change its position, and the pad changes its position accordingly, forming a limit area to ensure that the yarn does not shake during the conveying process.
Through the design of the elastic limit assembly, the yarn shaking during the conveying process is effectively avoided, the stable conveying of the yarn is ensured, the yarn breaking rate is reduced, and the yarn formation quality and production efficiency are improved.
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Figure CN222648285U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of circular knitting machine accessories and equipment, and in particular to a yarn guiding device for a circular knitting machine. Background Art
[0002] The yarn guide device plays an important role in the circular knitting machine. It is used to help guide the yarn to move smoothly from the yarn frame or yarn tube to the needle bed. This ensures that the yarn can be woven in the correct path and allows the yarn to pass through the machine more smoothly, thereby increasing the production speed. However, when the existing yarn guide device transports the yarn, the yarn will shake, which affects the yarn quality. In addition, the unstable yarn is easily broken during high-speed stretching, increasing the yarn breakage rate and affecting the production progress. Utility Model Content
[0003] The utility model aims to solve the above-mentioned problem and provides a yarn guiding device for a circular knitting machine.
[0004] The technical solution of the present disclosure is achieved as follows:
[0005] The present invention provides a yarn guide device for a circular knitting machine, comprising a bearing seat, a yarn guide wheel and an elastic limit assembly, wherein the bearing seat is composed of a bottom plate and side plates arranged on both sides of the bottom plate, through holes are arranged on both sets of side plates, and the yarn guide wheel is arranged on the bottom plate;
[0006] The elastic limiting assembly includes a pad, a guide rod, an elastic member and a support plate. The pad is located on one side of the yarn guide wheel. A limited position area is formed between the pad and the bottom plate. Two groups of guide rods are provided and are respectively arranged on both sides of the pad. The two groups of guide rods are evenly connected to the pad;
[0007] One end of the guide rod passes through the bottom plate and is located outside the bottom plate, the support plate is connected to the guide rod located outside the bottom plate, the elastic member is located between the bottom plate and the support plate, one end of the elastic member is connected to the bottom plate, and the other end is connected to the support plate;
[0008] According to the cooperation between the support plate and the elastic member, when the support plate approaches or moves away from the bottom plate, the range of the limiting area increases or decreases.
[0009] In one embodiment, it further comprises a tension assembly, which is located on a side of the yarn guide wheel away from the elastic limiting assembly;
[0010] The tension assembly includes a support component and a tension roller. The support component has two groups and is spaced apart on the bottom plate. Both ends of the tension roller are evenly rotated and arranged on the two groups of support components.
[0011] When on the same horizontal plane, the height of the tension roller is higher than that of the yarn guide wheel.
[0012] In one embodiment, the support component is composed of a fixing seat and a connecting frame, the fixing seat is arranged on the bottom plate, and the fixing seat has a receiving groove;
[0013] One end of the connecting frame is sleeved in the accommodating groove, and the other end is rotatably connected to the tension roller;
[0014] When one end of the connecting frame moves in the accommodating groove, the height of the tension roller also changes synchronously.
[0015] In one embodiment, it also includes a yarn separation plate, and the side plate is provided with two groups of slots distributed at intervals, and the through hole is located between the two groups of slots;
[0016] A protrusion is provided at a position of the yarn separation plate corresponding to the slot, and the yarn separation plate is connected to the side plate by embedding the protrusion into the slot;
[0017] The yarn separation plate is provided with a plurality of yarn threading holes which are distributed at intervals.
[0018] In one embodiment, a first magnetic layer is provided in the card slot, and a second magnetic layer is provided on a side of the protrusion facing the card slot;
[0019] Through the cooperation of the first magnetic layer and the second magnetic layer, when the protrusion is embedded in the slot, the yarn separation plate and the side plate are magnetically connected.
[0020] In one embodiment, a plurality of spaced limiting grooves are provided on a side of the cushion block facing the bottom plate.
[0021] In one embodiment, a plurality of elastic members are provided, and the plurality of elastic members are evenly distributed along the length direction of the support plate.
[0022] In one embodiment, a mounting bracket is disposed at the bottom of the base plate.
[0023] The advantages or beneficial effects of the above technical solution include at least:
[0024] The present invention discloses a yarn guiding device for a circular knitting machine. When the yarn enters the bearing seat through a through hole at one end and contacts the yarn guide wheel, part of the yarn is located between a pad and a bottom plate in an elastic limiting assembly. Since the pad is connected to the support plate through a guide rod, and the support plate is connected to an elastic member, the support plate can be driven to change its position through the characteristics of the elastic member, so that the pad is changed synchronously with the change of the support plate position. When the pad and the bottom plate are in contact with each other, the yarn is squeezed between the pad and the bottom plate, so as to limit the yarn and avoid shaking of the yarn during transportation, thereby solving the problem that the yarn movement is unstable and easy to break when the existing yarn guiding device guides the yarn. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0026] Figure 1 A structural schematic diagram of a yarn guide device according to an embodiment of the present disclosure from one viewing angle is shown;
[0027] Figure 2 A structural schematic diagram of a yarn guide device according to an embodiment of the present disclosure from a partial cutaway perspective is shown;
[0028] Figure 3 A structural schematic diagram of another partial cutaway perspective of the yarn guide device of the disclosed embodiment is shown;
[0029] Figure 4 A structural schematic diagram of a yarn guide device according to an embodiment of the present disclosure without a mounting frame from one viewing angle is shown;
[0030] Figure 5 The present disclosure embodiment is presented Figure 2 The enlarged schematic diagram at A in the middle;
[0031] Figure 6 A structural schematic diagram of a tension assembly in a cross-sectional view of an embodiment of the present disclosure is presented;
[0032] Reference numerals: 1, bearing seat; 11, bottom plate; 111, mounting frame; 12, side plate; 121, through hole; 122, slot; 1221, first magnetic layer;
[0033] 2. Yarn guide wheel;
[0034] 3. Elastic limit assembly; 31. Pad; 311. Limit groove; 312. Handle; 32. Guide rod; 33. Elastic member; 34. Support plate;
[0035] 4. Tension assembly; 41. Support component; 411. Fixed seat; 4111. Accommodating groove; 412. Connecting frame; 42. Tension roller; 421. Yarn groove;
[0036] 5. Yarn separation plate; 51. Raised portion; 511. Second magnetic layer; 52. Yarn threading hole. DETAILED DESCRIPTION
[0037] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments described herein, which are instead provided for a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.
[0038] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure may be combined with each other. The present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0039] It should be understood that the term "including" and its variations used in this document are open inclusions, that is, "including but not limited to". The term "based on" means "based at least in part on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one other embodiment"; the term "some embodiments" means "at least some embodiments". Relevant definitions of other terms will be given in the description below. It should be noted that the concepts of "first", "second", etc. mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.
[0040] It should be noted that the modifications of "one" and "several" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, they should be understood as "one or more".
[0041] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.
[0042] Reference Figure 1-Figure 6 A yarn guide device for a circular knitting machine comprises a bearing seat 1, a yarn guide wheel 2 and an elastic limit assembly 3. The bearing seat 1 is composed of a bottom plate 11 and side plates 12 arranged on both sides of the bottom plate 11. Through holes 121 are arranged on the two groups of side plates 12. Since the two groups of through holes 121 are respectively located on both sides of the bottom plate 11, the two groups of through holes 121 form a yarn outlet hole and a yarn inlet hole of the yarn guide device. The yarn guide wheel 2 is arranged on the bottom plate 11. The yarn guide wheel 2 is used to reduce friction with the yarn to ensure smooth sliding of the yarn. When the yarn extends from the through hole 121 on one side to the through hole 121 on the other side, the yarn needs to contact the yarn guide wheel 2 and the elastic limit assembly 3.
[0043] The elastic limiting assembly 3 includes a cushion block 31, a guide rod 32, an elastic member 33 and a support plate 34. The cushion block 31 is located on one side of the yarn guide wheel 2. The cushion block 31 is made of rubber material to avoid damage to the yarn. A limited area is formed between the cushion block 31 and the bottom plate 11. The yarn is located in the limited area. The guide rod 32 is provided with two groups and is respectively arranged on both sides of the cushion block 31. The two groups of guide rods 32 are evenly connected to the cushion block 31.
[0044] One end of the guide rod 32 passes through the base plate 11 and is located outside the base plate 11. The support plate 34 is connected to the guide rod 32 located outside the base plate 11. The elastic member 33 is located between the base plate 11 and the support plate 34. There are several elastic members 33, and the elastic members 33 are evenly distributed along the length direction of the support plate 34. One end of the elastic member 33 is connected to the base plate 11, and the other end is connected to the support plate 34. According to the cooperation between the support plate 34 and the elastic member 33, when the support plate 34 approaches or moves away from the base plate 11, the range of the limiting area increases or decreases.
[0045] Based on the above structure, the yarn passes through the through hole 121 at one end and out of the through hole 121 at the other end. When part of the yarn is located in the supporting seat 1, the yarn contacts the rotating yarn guide wheel 2, which is convenient for the transportation of the yarn. The elastic limiting component 3 is located between the side plate 12 and the yarn guide wheel 2. Since the yarn is located in the limiting area formed by the cushion block 31 and the bottom plate 11, and is connected to the cushion block 31 and the support plate 34 through the guide rod 32, when the support plate 34 moves away from the bottom plate 11 under the action of the elastic member 33, the cushion block 31 will lean against the bottom plate 11 until it is against the bottom plate 11, so that the yarn is subjected to the pressure applied by the bottom plate 11 and the cushion block 31, thereby completing the limitation of the yarn. It can only move in a straight line but cannot sway left and right, and the pad 31 squeezes the yarn to keep uniform tension during transmission. The setting of the elastic limit assembly 3 can achieve the fixation of the yarn through the cooperation between the pad 31 and the base plate 11, and since the support plate 34 is connected to the pad 31 through the guide rod 32, and an elastic member 33 is connected between the support plate 34 and the base plate 11, the thickness of the yarn can be adaptively adjusted according to the characteristics of the elastic member 33 itself, thereby improving the flexibility of the elastic limit assembly 3, avoiding the shaking of the yarn during transportation, and solving the problem of yarn breakage during transportation due to shaking.
[0046] The elastic member 33 can be any one of a telescopic spring, a pressure spring or a torsion spring in the prior art.
[0047] In one embodiment, referring to Figure 1 , Figure 4 and Figure 6, further comprising a tension component 4, the tension component 4 being located on a side of the yarn guide wheel 2 away from the elastic limiting component 3, and the tension component 4 being used to increase the tension of the yarn during transportation;
[0048] The tension assembly 4 includes a support component 41 and a tension roller 42. The support component 41 has two groups and is spaced apart on the bottom plate 11. Both ends of the tension roller 42 are evenly rotated and set on the two groups of support components 41. When they are on the same horizontal plane, the height of the tension roller 42 is higher than the height of the yarn guide wheel 2. Through the height difference, when the yarn is against the outer periphery of the yarn guide wheel 2, the yarn will be tightened. This natural tightening effect can increase the tension of the yarn, making it more stable during the weaving process and reducing the situation of broken thread or loosening.
[0049] The supporting component 41 is composed of a fixing seat 411 and a connecting frame 412. The fixing seat 411 is disposed on the bottom plate 11 and has a receiving groove 4111.
[0050] One end of the connecting frame 412 is sleeved in the receiving groove 4111, and the other end is rotatably connected to the tension roller 42. When one end of the connecting frame 412 moves in the receiving groove 4111, the height of the tension roller 42 also changes synchronously. Since the height of the tension roller 42 changes with the position of one end of the connecting frame 412 in the receiving groove 4111, the position of the connecting frame 412 can be changed according to actual operating conditions, thereby achieving different degrees of tension adjustment for different yarns.
[0051] In one embodiment, referring to Figure 1-Figure 5 , further comprising a yarn splitting plate 5, two groups of slots 122 spaced apart are provided on the side plate 12, the through hole 121 is located between the two groups of slots 122, a protrusion 51 is provided at the position of the yarn splitting plate 5 corresponding to the slot 122, and the yarn splitting plate 5 is connected to the side plate 12 by embedding the protrusion 51 into the slot 122, and a plurality of yarn threading holes 52 spaced apart are provided on the yarn splitting plate 5;
[0052] A plurality of spaced-apart limiting grooves 311 are provided on the side of the pad 31 facing the base plate 11, and a plurality of spaced-apart yarn grooves 421 are provided on the tension roller 42. By providing the yarn threading hole 52 on the yarn dividing plate 5, it is possible to place a plurality of yarns on a yarn guiding device. In addition, by cooperating with the yarn threading hole 52, the spaced-apart limiting grooves 311 and the yarn grooves 421, it is possible to prevent different yarns from interfering with each other, thereby avoiding entanglement during transportation and improving the load-bearing capacity of the yarn guiding device. Since the yarn dividing plate 5 is connected to the slot 122 of the side plate 12 via the protrusion 51, the installation of the yarn dividing plate 5 can be adjusted according to actual usage.
[0053] In one embodiment, referring to Figure 1 , Figure 2 , Figure 3 and Figure 6 , a first magnetic layer 1221 is provided in the slot 122 , and a second magnetic layer 511 is provided on a side of the protrusion 51 facing the slot 122 ;
[0054] Through the cooperation of the first magnetic layer 1221 and the second magnetic layer 511, when the protrusion 51 is embedded in the slot 122, the yarn separating plate 5 and the side plate 12 are magnetically connected. In order to enhance the stability of the connection between the yarn separating plate 5 and the side plate 12, they can be firmly connected through magnetic connection.
[0055] In one embodiment, referring to Figure 1 A mounting frame 111 is provided at the bottom of the base plate 11, and the mounting frame 111 is connected to the bracket on the circular knitting machine, so that the yarn guiding device is located above the circular knitting machine, which is convenient for conveying yarn to the circular knitting machine.
[0056] In one embodiment, referring to Figure 1 and Figure 2 A handle portion 312 is provided on the side of the pad 31 away from the bottom plate 11. When the yarn needs to be placed, the pad 31 needs to be separated from the bottom plate 11 to facilitate the placement of the yarn between the pad 31 and the bottom plate 11. Therefore, the setting of the handle portion 312 makes it easier for the operator to lift the pad 31.
[0057] In the description of the present disclosure, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present disclosure.
[0058] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present disclosure, and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.
Claims
1. A yarn guide device for a circular knitting machine, characterized in that: It includes a bearing seat, a yarn guide wheel and an elastic limiting assembly, wherein the bearing seat is composed of a bottom plate and side plates arranged on both sides of the bottom plate, through holes are arranged on both sets of side plates, and the yarn guide wheel is arranged on the bottom plate; The elastic limiting assembly includes a cushion block, a guide rod, an elastic member and a support plate. The cushion block is located on one side of the yarn guide wheel. A limited position area is formed between the cushion block and the bottom plate. The guide rods are provided in two groups and are respectively provided on both sides of the cushion block. The two groups of guide rods are evenly connected to the cushion block. One end of the guide rod passes through the bottom plate and is located outside the bottom plate, the support plate is connected to the guide rod located outside the bottom plate, the elastic member is located between the bottom plate and the support plate, one end of the elastic member is connected to the bottom plate, and the other end is connected to the support plate; According to the cooperation between the support plate and the elastic member, when the support plate approaches or moves away from the bottom plate, the range of the limiting area increases or decreases.
2. The yarn guide device for a circular knitting machine according to claim 1, characterized in that: It also includes a tension component, which is located on a side of the yarn guide wheel away from the elastic limiting component; The tension assembly includes a support component and a tension roller, the support component has two groups and is spaced apart on the bottom plate, and both ends of the tension roller are evenly rotated and arranged on the two groups of the support components; When on the same horizontal plane, the height of the tension roller is higher than the height of the yarn guide wheel.
3. The yarn guide device for a circular knitting machine according to claim 2, characterized in that: The supporting component is composed of a fixing seat and a connecting frame, wherein the fixing seat is arranged on the bottom plate and has a receiving groove; One end of the connecting frame is sleeved in the containing groove, and the other end is rotatably connected to the tension roller; When one end of the connecting frame moves in the containing groove, the height of the tension roller also changes synchronously.
4. The yarn guide device for a circular knitting machine according to claim 1, characterized in that: It also includes a yarn separation plate, wherein the side plate is provided with two groups of slots spaced apart from each other, and the through hole is located between the two groups of slots; The yarn separation plate is provided with a protrusion at a position corresponding to the slot, and the yarn separation plate is connected to the side plate by embedding the protrusion into the slot; The yarn separation plate is provided with a plurality of yarn threading holes which are distributed at intervals.
5. The yarn guide device for a circular knitting machine according to claim 4, characterized in that: The card slot has a first magnetic layer in it, and the protrusion is provided with a second magnetic layer on one side facing the card slot; Through the cooperation of the first magnetic layer and the second magnetic layer, when the protrusion is embedded in the slot, the yarn separation plate and the side plate are magnetically connected.
6. The yarn guide device for a circular knitting machine according to claim 1, characterized in that: A plurality of spaced limiting grooves are arranged on one side of the cushion block facing the bottom plate.
7. The yarn guide device for a circular knitting machine according to claim 1, characterized in that: A plurality of elastic members are provided, and the plurality of elastic members are evenly distributed along the length direction of the support plate.
8. The yarn guide device for a circular knitting machine according to claim 1, characterized in that: A mounting frame is arranged at the bottom of the base plate.