Pressure regulating valve for edge skin cylinder of squaring machine

By designing a square-shaped edge cylinder pressure regulating valve including a detection tube, a pressure sensor and a display screen, the problems of edge-shaped edge drop and edge collapse caused by air pressure instability in the prior art are solved, and the stability of the air pressure and the quality of the finished product are improved.

CN222650249UActive Publication Date: 2025-03-21乌海市京运通新材料科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421213454.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-21
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing square-opening machine edge-skin cylinder pressure regulating valves are prone to falling and breaking the diamond wire due to unstable air pressure, or breaking the edge of the knife edge, affecting the quality of the finished product.

Method used

A pressure regulating valve including a fixed box, valve body, display screen, adjustment knob, detection tube and pressure sensor is designed. The air pressure is detected through the detection tube and pressure sensor, and the pressure value is displayed through the display screen. The air flow is controlled by rotating the adjustment knob to ensure the stability of the air pressure.

Benefits of technology

By precisely adjusting the airflow, the stability of the air pressure is significantly improved, the losses caused by the edge collapse of the knife outlet are reduced, the problems of edge peeling and diamond wire breaking caused by unstable air pressure are eliminated, and the quality and use effect of the finished product are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222650249U_ABST
    Figure CN222650249U_ABST
Patent Text Reader

Abstract

The utility model discloses a squaring machine edge skin air cylinder pressure regulating valve, and particularly relates to the field of air cylinder pressure regulating valves, the squaring machine edge skin air cylinder pressure regulating valve comprises a fixing box and a valve body fixed on one side of the fixing box, one side of the fixing box far away from the valve body is provided with a display screen, an adjusting knob, a guide mark and an indicating lamp, and the middle part of the valve body is provided with a through hole. The middle part of the through hole is provided with a detection pipe and a rotating shaft, and the middle part of the rotating shaft is fixedly connected with a plugging butterfly plate. According to the utility model, firstly, through the cooperation of the detection tube and the pressure sensor, the air pressure can be detected, digital display is carried out through the display screen, the precise change of the pressure intensity can be directly observed conveniently, and the rotating shaft is sequentially controlled by rotating the adjusting knob to drive the plugging butterfly plate to rotate, so that the flow of passing air is conveniently adjusted; and through cooperation with the display screen, the air pressure can be more stable, losses caused by edge breakage of the cutter outlet are greatly reduced, and the situation that the diamond wire is broken due to edge skin falling caused by unstable air pressure and finished product losses caused by edge breakage of the cutter outlet are avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cylinder pressure regulating valves, and more specifically to a square cutting machine edge skin cylinder pressure regulating valve. Background Art

[0002] The working principle of the square cutting machine involves complex mechanical structure and automatic control technology. Different types of square cutting machines (such as square cutting machines based on mechanical structure and single crystal silicon square cutting machines) are different in specific working principles and structures. For square cutting machines based on mechanical structure: the steel wire forms a cross-wire net loop through the wire-reeling and wire-releasing wheels and four guide wheels. The mortar sprayed from the mortar nozzle covers the wire net. The workbench with the silicon block installed presses down into the wire net running at high speed with the mortar, thereby realizing mortar wire cutting.

[0003] The main structure of the machine is mainly composed of five main structures, including the electric control cabinet, winding room, square opening room, cooling system and operating console. The square opening machine side skin cylinder pressure regulating valve is the pressure regulating valve used for the side skin cylinder in the square opening machine;

[0004] After the square cutting machine completes the cutting, the pressure regulating valve is used to control the unloading of the edge skin cylinder. Most of the existing pressure regulating valves are manually turned and the pressure is displayed by the pointer of the pressure gauge. The unstable air pressure in the edge skin cylinder may cause the edge skin to fall and break the diamond wire, or the edge of the knife may collapse, resulting in damage to the finished product, affecting the use effect. Utility Model Content

[0005] In order to overcome the above defects of the prior art, the utility model provides a pressure regulating valve for the cylinder of a square cutting machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a square cutting machine edge skin cylinder pressure regulating valve, comprising a fixed box and a valve body fixed on one side of the fixed box, a display screen and an adjustment knob, a guide mark, and an indicator light are arranged on the side of the fixed box away from the valve body, a through hole is opened in the middle of the valve body, a detection tube and a rotating shaft are arranged in the middle of the through hole, and a sealing butterfly plate is fixedly connected to the middle of the rotating shaft;

[0007] The first connecting pipes are symmetrically fixedly connected on both sides of the valve body, a second connecting pipe is sleeved on one end of the first connecting pipe, a limiting ring is fixedly connected to the inner cavity of the second connecting pipe, a pressure sensor and a control mainboard are arranged on the top of the inner cavity of the fixed box, and a transmission mechanism is arranged on the bottom of the inner cavity of the fixed box.

[0008] Preferably, the display screen is electrically connected to a control mainboard, the indicator light is electrically connected to the control mainboard, the control mainboard is electrically connected to a pressure sensor, and the pressure sensor is connected to a detection tube.

[0009] Preferably, the second connecting tube is rotatably connected to the first connecting tube, the limiting ring is arranged in the middle of the first connecting tube, the guide mark is arranged on the top of the adjusting knob, the indicator light is arranged on one side of the adjusting knob, and the display screen is arranged on the guide mark and the top.

[0010] Preferably, the transmission mechanism includes a transmission pinion fixed at one end of a rotating shaft, the transmission pinion is arranged at the bottom of a fixed box, one end of the adjusting knob extends to the interior of the fixed box through a connecting rod and is fixedly connected to a worm gear, a driven rod is arranged at the bottom of the inner cavity of the fixed box, and a rotating plug rod is inserted at the bottom of the fixed box.

[0011] Preferably, two ends of the driven rod are respectively fixedly connected with a worm wheel and a transmission gear, the transmission gear is located directly below the transmission pinion, the transmission gear is meshed with the transmission pinion, and the worm wheel is meshed with the worm.

[0012] Preferably, the bottom end of the rotating rod is fixedly connected to a rotating block, the top end of the rotating rod is provided with an extrusion plate, the bottom of the extrusion plate is fixedly connected to a third connecting tube, and the top end of the rotating rod extends to the inside of the third connecting tube and is fixedly connected to a threaded block.

[0013] Preferably, the threaded block is threadedly connected to the third connecting pipe, the top wall of the extrusion plate is in contact with the middle wall of the driven rod, and an anti-slip pad is provided on the top of the extrusion plate.

[0014] Technical effects and advantages of the utility model:

[0015] 1. The utility model can detect the air pressure through the cooperation of the detection tube and the pressure sensor, and display it digitally through the display screen, so as to directly observe the precise changes of the pressure, and control the rotating shaft to drive the sealing butterfly plate to rotate in turn by turning the adjustment knob, so as to adjust the flow of the gas passing through, and through the cooperation with the display screen, the air pressure can be made more stable, which greatly reduces the loss caused by the edge collapse of the knife edge, and eliminates the loss of finished products caused by the edge skin falling off and breaking the diamond wire and the edge collapse of the knife edge due to unstable air pressure;

[0016] 2. The utility model can also adjust the resistance strength of the driven rod by rotating the rotating block to control the extrusion plate to squeeze the driven rod, thereby adjusting the rotation resistance of the adjusting knob, and limiting the rotation position of the adjusting knob to avoid automatic resetting. The guide mark is used to facilitate the judgment of the pressure change corresponding to the rotation direction of the adjusting knob, which is convenient for use. The second connecting pipe is convenient for connection with the pipeline, which is convenient for installation and use.

[0017] In summary, through the mutual influence of the above-mentioned multiple effects, the pressure change can be digitally displayed, and combined with precise adjustment of the airflow, the air pressure can be made more stable, greatly reducing the loss caused by edge collapse at the exit of the knife, and eliminating the loss of finished products caused by the edge skin falling off and breaking the diamond wire and the edge collapse at the exit of the knife due to unstable air pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.

[0020] Figure 3 It is a schematic diagram of the cross-sectional structure of the valve body of the utility model.

[0021] Figure 4 It is a structural schematic diagram of the transmission mechanism of the utility model.

[0022] Figure 5 The utility model is a schematic diagram of the split structure of the driven rod, the extrusion plate and the rotating plug rod.

[0023] The accompanying drawings are marked as follows: 1. fixed box; 2. valve body; 3. display screen; 4. adjustment knob; 5. guide mark; 6. indicator light; 7. through hole; 8. detection tube; 9. pressure sensor; 10. control main board; 11. rotating shaft; 12. sealing butterfly plate; 13. sealing ring; 14. first connecting pipe; 15. second connecting pipe; 16. limiting ring; 17. worm; 18. transmission pinion; 19. driven rod; 20. transmission gear; 21. worm wheel; 22. rotating plug rod; 23. third connecting pipe; 24. extrusion plate; 25. threaded block; 26. rotating block. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] As attached Figure 1-5The illustrated square opening machine edge skin cylinder pressure regulating valve comprises a fixed box 1 and a valve body 2 fixed on one side of the fixed box 1. A display screen 3, an adjusting knob 4, a guide mark 5 and an indicator light 6 are arranged on the side of the fixed box 1 away from the valve body 2. The guide mark 5 is used to facilitate understanding that the rotation direction of the adjusting knob 4 represents the ventilation volume, thereby facilitating the adjustment of the pressure. The display screen 3 is used to conveniently display the pressure value, and the adjustment of the air pressure can be visualized and accurately performed, thereby preventing the loss of finished products caused by the edge skin falling off and breaking the diamond wire and the edge collapse of the knife. A through hole 7 is provided in the middle of the valve body 2. A detection tube 8 and a rotating shaft 11 are provided in the middle of the through hole 7. A sealing butterfly plate 12 is fixedly connected to the middle of the rotating shaft 11. The detection tube 8 is used to facilitate pressure measurement of the middle of the through hole 7. The sealing butterfly plate 12 is controlled to rotate by rotating the rotating shaft 11, so that the passing air pressure can be conveniently adjusted. The indicator light 6 is used to conveniently observe whether the fixed box 1 is powered on.

[0026] The first connecting pipe 14 is symmetrically fixedly connected to both sides of the valve body 2, and one end of the first connecting pipe 14 is sleeved with a second connecting pipe 15. The inner cavity of the second connecting pipe 15 is fixedly connected to a limit ring 16. The top of the inner cavity of the fixed box 1 is provided with a pressure sensor 9 and a control main board 10. The bottom of the inner cavity of the fixed box 1 is provided with a transmission mechanism. The second connecting pipe 15 is used to conveniently connect the two sides of the valve body 2 with the pipeline. The position of the second connecting pipe 15 is limited by the limit ring 16, and the second connecting pipe 15 is conveniently rotatably connected. The pressure sensor 9 is used to facilitate pressure detection. The transmission mechanism can control the rotating shaft 11 in turn by rotating the adjusting knob 4 to drive the sealing butterfly plate 12 to rotate, so as to facilitate the adjustment and control of the pressure.

[0027] As attached Figure 1-3 As shown, the display screen 3 is electrically connected to the control main board 10, the indicator light 6 is electrically connected to the control main board 10, the control main board 10 is electrically connected to the pressure sensor 9, and the pressure sensor 9 is connected to the detection tube 8. The pressure can be detected by the pressure sensor 9 and the detection tube 8, and is digitally displayed through the display screen 3, so that the air pressure is more stable, which greatly reduces the loss caused by the chipping of the knife edge and eliminates the loss of finished products caused by the edge skin falling off and breaking the diamond wire and the chipping of the knife edge due to unstable air pressure.

[0028] As attached Figure 1-3 As shown, the second connecting tube 15 is rotatably connected to the first connecting tube 14, the limit ring 16 is arranged in the middle of the first connecting tube 14, the guide mark 5 is arranged on the top of the adjusting knob 4, the indicator light 6 is arranged on one side of the adjusting knob 4, and the display screen 3 is arranged on the guide mark 5 and the top. The valve body 2 is conveniently connected to the pipeline through the second connecting tube 15, and the voltage is conveniently displayed through the indicator light 6. The rotation direction of the adjusting knob 4 can be conveniently indicated through the guide mark 5.

[0029] As attached Figure 2 , 4As shown in Figure 5, the transmission mechanism includes a transmission pinion 18 fixed to one end of the rotating shaft 11, the transmission pinion 18 is arranged at the bottom of the fixed box 1, one end of the adjusting knob 4 extends to the inside of the fixed box 1 through a connecting rod and is fixedly connected with a worm 17, a driven rod 19 is arranged at the bottom of the inner cavity of the fixed box 1, and a rotating plug rod 22 is inserted at the bottom of the fixed box 1. The worm 17 is controlled to rotate by rotating the adjusting knob 4, and the transmission pinion 18 can be controlled in turn by the driven rod 19 to drive the rotating shaft 11 to rotate, which is convenient for control and adjustment.

[0030] As attached Figure 2 , 4 As shown in Figures 5 and 6, the two ends of the driven rod 19 are respectively fixedly connected with a worm wheel 21 and a transmission gear 20. The transmission gear 20 is located directly below the transmission pinion 18. The transmission gear 20 is meshed with the transmission pinion 18, and the worm wheel 21 is meshed with the worm 17. The worm wheel 21 is driven to rotate by the worm 17, and the transmission gear 20 can be driven to rotate by the driven rod 19, and the transmission pinion 18 can be rotated to play a transmission role.

[0031] As attached Figure 2 , 4 As shown in Figure 5, the bottom end of the rotating rod 22 is fixedly connected with a rotating block 26, the top end of the rotating rod 22 is provided with an extrusion plate 24, the bottom of the extrusion plate 24 is fixedly connected with a third connecting tube 23, the top end of the rotating rod 22 extends to the inside of the third connecting tube 23 and is fixedly connected with a threaded block 25, the rotating block 26 controls the rotation of the rotating rod 22 and the extrusion plate 24 can be controlled to move up and down through the third connecting tube 23.

[0032] As attached Figure 2 , 4 As shown in , 5, the threaded block 25 is threadedly connected to the third connecting tube 23, the top wall of the extrusion plate 24 fits with the middle wall of the driven rod 19, and an anti-skid pad is provided on the top of the extrusion plate 24. The rotating plug 22 controls the rotation of the threaded block 25, so that the third connecting tube 23 can drive the extrusion plate 24 to move upward to squeeze the driven rod 19, and the anti-skid pad can improve the fitting effect of the extrusion plate 24 and the driven rod 19, and the rotation resistance strength of the driven rod 19 can be adjusted to improve the use effect.

[0033] Working principle of the utility model: when in use, by rotating the second connecting tube 15 to connect with the pipeline, the fixed box 1 and the valve body 2 can be conveniently installed and connected. By cooperating with the detection tube 8 and the pressure sensor 9, the pressure inside the through hole 7 can be detected, and the pressure value can be displayed on the display screen 3, which is convenient for accurate control of the air pressure, making the air pressure more stable, greatly reducing the loss caused by the edge collapse of the knife edge, and preventing the loss of finished products caused by the edge skin falling off and breaking the diamond wire and the edge collapse of the knife edge due to unstable air pressure;

[0034] By turning the adjusting knob 4 to control the rotation of the through hole 7, the rotating shaft 11 can be controlled in turn to drive the blocking butterfly plate 12 to rotate, so that the air flow can be adjusted, which is convenient for adjustment and use;

[0035] By rotating the rotating block 26 to control the squeezing plate 24 to squeeze the driven rod 19, the resistance strength of the driven rod 19 can be increased, thereby increasing the resistance strength of the rotation of the adjusting knob 4, making adjustment and use more convenient and improving the fixing effect of the adjusting knob 4 after adjustment.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pressure regulating valve for a cylinder of a square cutting machine, comprising a fixed box (1) and a valve body (2) fixed to one side of the fixed box (1), characterized in that: A display screen (3), an adjusting knob (4), a guide mark (5), and an indicator light (6) are provided on a side of the fixed box (1) away from the valve body (2); a through hole (7) is provided in the middle of the valve body (2); a detection tube (8) and a rotating shaft (11) are provided in the middle of the through hole (7); a sealing butterfly plate (12) is fixedly connected to the middle of the rotating shaft (11); The first connecting pipes (14) are symmetrically fixedly connected to both sides of the valve body (2); a second connecting pipe (15) is sleeved on one end of the first connecting pipe (14); a limit ring (16) is fixedly connected to the inner cavity of the second connecting pipe (15); a pressure sensor (9) and a control mainboard (10) are arranged at the top of the inner cavity of the fixed box (1); and a transmission mechanism is arranged at the bottom of the inner cavity of the fixed box (1).

2. The pressure regulating valve for the cylinder of the square cutting machine according to claim 1, characterized in that: The display screen (3) is electrically connected to the control main board (10), the indicator light (6) is electrically connected to the control main board (10), the control main board (10) is electrically connected to the pressure sensor (9), and the pressure sensor (9) is connected to the detection tube (8).

3. The pressure regulating valve for the cylinder of the square cutting machine according to claim 1, characterized in that: The second connecting tube (15) is rotatably connected to the first connecting tube (14), the limiting ring (16) is arranged in the middle of the first connecting tube (14), the guide mark (5) is arranged on the top of the adjusting knob (4), the indicator light (6) is arranged on one side of the adjusting knob (4), and the display screen (3) is arranged on the guide mark (5) and the top.

4. The pressure regulating valve for the cylinder of the square cutting machine according to claim 1, characterized in that: The transmission mechanism comprises a transmission pinion (18) fixed to one end of a rotating shaft (11); the transmission pinion (18) is arranged at the bottom of a fixed box (1); one end of the adjustment knob (4) extends into the interior of the fixed box (1) through a connecting rod and is fixedly connected to a worm (17); a driven rod (19) is arranged at the bottom of the inner cavity of the fixed box (1); and a rotating plug rod (22) is inserted into the bottom of the fixed box (1).

5. The pressure regulating valve for the cylinder of the square cutting machine according to claim 4, characterized in that: The two ends of the driven rod (19) are respectively fixedly connected to a worm wheel (21) and a transmission gear (20); the transmission gear (20) is located directly below the transmission pinion (18); the transmission gear (20) is meshed with the transmission pinion (18); and the worm wheel (21) is meshed with the worm (17).

6. The pressure regulating valve for the cylinder of the square cutting machine according to claim 4, characterized in that: The bottom end of the rotating rod (22) is fixedly connected to a rotating block (26), the top end of the rotating rod (22) is provided with an extrusion plate (24), the bottom of the extrusion plate (24) is fixedly connected to a third connecting tube (23), and the top end of the rotating rod (22) extends to the inside of the third connecting tube (23) and is fixedly connected to a threaded block (25).

7. The pressure regulating valve for the cylinder of the square cutting machine according to claim 6, characterized in that: The threaded block (25) is threadedly connected to the third connecting pipe (23); the top wall of the extrusion plate (24) is in contact with the middle wall of the driven rod (19); and an anti-slip pad is provided on the top of the extrusion plate (24).