Real-time monitoring device for heat supply operation of power plant unit

By designing a real-time monitoring device for heating operation of power plant units with robotic arms and driving rotating components, the problem of the inability to penetrate into the pipeline gap detection in the prior art is solved, and higher monitoring accuracy and real-time measurement capabilities are achieved.

CN222652380UActive Publication Date: 2025-03-21SHANAN LANTIAN ENERGY SAVING TECH CO LTD +1
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420777251.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-03-21
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The real-time monitoring device for heating operation of existing power plant units cannot extend into the gap between multiple pipes for inspection, resulting in low detection accuracy.

Method used

A real-time monitoring device for heating operation of power plant units is designed, using a robotic arm and a driving rotating assembly, and the robotic arm and the second mounting frame are driven into the gap of the pipeline through an electronically controlled winch and a driving motor, and real-time measurement is carried out in combination with an infrared temperature sensor and a smoke sensor.

Benefits of technology

Through the design of the robotic arm and the drive rotary assembly, it can effectively extend into the pipe gap, improve monitoring accuracy, and monitor the temperature and smoke concentration of the heating assembly in real time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222652380U_ABST
    Figure CN222652380U_ABST
Patent Text Reader

Abstract

The utility model discloses a real-time monitoring device for heat supply operation of a power plant unit, which relates to the technical field of power plant units and comprises a second mounting transverse plate, a vertical moving component is fixed on the bottom wall of the second mounting transverse plate, and a driving rotating component is fixed at the bottom of the vertical moving component. A mechanical arm is fixed to the bottom of the driving rotating assembly, a second mounting frame is fixed to the end of the mechanical arm, an infrared temperature sensor, a single-chip microcomputer, a buzzer and a smoke sensor are mounted in an inner cavity of the second mounting frame, and the single-chip microcomputer is electrically connected with the infrared temperature sensor, the buzzer and the smoke sensor. Under the action of the infrared temperature sensor and the smoke sensor, temperature and smoke at a pipeline of the heat supply assembly can be measured in real time, the vertical moving assembly, the driving rotating assembly and the mechanical arm are started to drive the second mounting frame to extend into a pipeline gap, and therefore monitoring accuracy can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of power plant units, in particular to a real-time monitoring device for heating operation of power plant units. Background Art

[0002] A power plant unit is a factory that uses combustibles to obtain electricity. The principle is to use thermal energy to heat water to generate steam, and then use the steam to drive the turbine to rotate, converting the thermal energy into mechanical energy. The steam turbine then drives the generator to rotate, converting the mechanical energy into electrical energy.

[0003] The heating components of power plant units require the use of multiple sets of pipes. The Chinese utility model patent document with announcement number: CN212724274U discloses a real-time monitoring device for centralized control operation parameters of a thermal power plant, including a mounting plate, an upper rotating frame is fixedly connected to the bottom of the mounting plate, a lower rotating frame is movably connected to the inner side of the upper rotating frame, a monitor body is fixedly connected to the bottom of the lower rotating frame, a monitoring probe is rotatably connected to the bottom of the monitor body, a buzzer is fixedly installed on the left side of the monitor body, a junction box is fixedly connected to the right side of the monitor body, a lock plate is fixedly connected to the front of the junction box, and a humidity sensor and a temperature sensor are fixedly connected to the front of the junction box in sequence from top to bottom.

[0004] When the above utility model is in use, although electrical devices such as humidity sensors, temperature sensors, and smoke alarms can be used to detect the pipes of the heating components of the power plant units, since the gaps between the multiple groups of pipes are often small in size, the monitoring device cannot extend into the gaps between the multiple groups of pipes for detection, resulting in low detection accuracy. For this reason, the utility model proposes a real-time monitoring device for the heating operation of power plant units that is different from the prior art to solve the above technical problems. Utility Model Content

[0005] In order to improve the problem that the above-mentioned monitoring device cannot extend into the gaps between multiple groups of pipes for detection, resulting in low detection accuracy, the utility model provides a real-time monitoring device for heating operation of power plant units.

[0006] The utility model provides a real-time monitoring device for the heating operation of a power plant unit, which adopts the following technical solutions:

[0007] A real-time monitoring device for the heating operation of a power plant unit comprises a second mounting horizontal plate, a vertical moving component is fixed to the bottom wall of the second mounting horizontal plate, a driving rotating component is fixed to the bottom of the vertical moving component, a mechanical arm is fixed to the bottom of the driving rotating component, a second mounting frame is fixed to the end of the mechanical arm, an infrared temperature sensor, a single-chip microcomputer, a buzzer and a smoke sensor are installed in the inner cavity of the second mounting frame, and the single-chip microcomputer is electrically connected to the infrared temperature sensor, the buzzer and the smoke sensor.

[0008] By adopting the above technical solution, the temperature and smoke in the pipe of the heating component can be measured in real time under the action of the infrared temperature sensor and the smoke sensor, and the vertical moving component and the driving rotating component as well as the mechanical arm are started to drive the second installation frame to extend into the gap of the pipe, thereby improving the accuracy of monitoring.

[0009] Optionally, the vertical moving component includes a third mounting frame, which is fixed at the central position of the bottom wall of the second mounting cross plate, an electric winch is fixed at the bottom wall of the inner cavity of the third mounting frame, and a steel wire rope passing through the bottom wall of the third mounting frame is installed at the output end of the electric winch.

[0010] By adopting the above technical solution, the electric-controlled winch is started to drive the wire rope to be wound and unwound, thereby driving the first installation frame, the mechanical arm and the second installation frame to move up and down synchronously.

[0011] Optionally, the driving rotating assembly includes a first mounting frame, which is fixed at the bottom position of the wire rope, a driving motor is fixed at the bottom wall position of the inner cavity of the first mounting frame, a driving shaft passing through the bottom wall of the first mounting frame is installed at the output end of the driving motor, and a first mounting cross plate fixed to the robotic arm is fixed at the bottom wall position of the driving shaft.

[0012] By adopting the above technical solution, the driving motor is started to drive the driving shaft and the first mounting horizontal plate to rotate, and then the mechanical arm and the second mounting frame can be driven to rotate synchronously.

[0013] Optionally, the outer wall of the first installation frame is surrounded by limiter components fixed to the bottom wall of the second installation horizontal plate.

[0014] Optionally, the limiting assembly includes a limiting vertical tube, which is fixed on the outer wall of the first mounting frame, and a limiting vertical rod is slidably provided in the inner cavity of the limiting vertical tube and passes through the top wall of the limiting vertical tube, and the top wall of the limiting vertical rod is fixed to the bottom wall of the second mounting horizontal plate.

[0015] By adopting the above technical solution, when the first installation frame moves up and down, it can drive the limiting vertical pipe to move up and down synchronously on the outer wall of the limiting vertical rod, thereby preventing the first installation frame from rotating accidentally.

[0016] Optionally, a plurality of groups of expansion bolts are evenly disposed on the bottom wall of the second mounting transverse plate.

[0017] By adopting the above technical solution, multiple groups of expansion bolts are used to conveniently install and fix the position of the real-time monitoring device for the heating operation of the power plant unit.

[0018] In summary, the present invention has at least one of the following beneficial effects:

[0019] Start the electric control winch to drive the wire rope to reel and unreel, drive the first installation frame, the mechanical arm and the second installation frame to move up and down synchronously, start the drive motor to drive the drive shaft, the first installation cross plate, the mechanical arm and the second installation frame to rotate synchronously, start the mechanical arm to drive the second installation frame to extend into the gap of the pipeline, thereby improving the accuracy of monitoring;

[0020] When the first installation frame moves up and down, it can drive the limiting vertical pipe to move up and down synchronously on the outer wall of the limiting vertical rod, thereby limiting the moving path of the first installation frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0022] Figure 2 It is a front view cross-sectional structural schematic diagram of the second installation frame of the utility model.

[0023] In the figure: 1. Electric-controlled winch; 2. Wire rope; 3. Drive motor; 4. First mounting frame; 5. Drive shaft; 6. First mounting horizontal plate; 7. Robot arm; 8. Second mounting frame; 9. Limit vertical pipe; 10. Limit vertical rod; 11. Third mounting frame; 12. Expansion bolt; 13. Second mounting horizontal plate; 14. Infrared temperature sensor; 15. Single-chip microcomputer; 16. Buzzer; 17. Smoke sensor. DETAILED DESCRIPTION

[0024] The following is combined with Figure 1-2 The utility model is described in further detail.

[0025] Please refer to the attached figure in the instruction manual Figure 1The utility model provides an embodiment: a real-time monitoring device for heating operation of a power plant unit, comprising a second mounting horizontal plate 13, a vertical moving component is fixed at the bottom wall position of the second mounting horizontal plate 13, the vertical moving component comprises a third mounting frame 11, the third mounting frame 11 is fixed at the central position of the bottom wall of the second mounting horizontal plate 13, an electric-controlled hoist 1 is fixed at the bottom wall position of the inner cavity of the third mounting frame 11, a steel wire rope 2 penetrating the bottom wall of the third mounting frame 11 is installed at the output end of the electric-controlled hoist 1, a driving rotating component is fixed at the bottom position of the steel wire rope 2, the driving rotating component comprises a first mounting frame 4, the first mounting frame 4 is fixed at the bottom position of the steel wire rope 2, a driving motor 3 is fixed at the bottom wall position of the inner cavity of the first mounting frame 4, a driving shaft 5 penetrating the bottom wall of the first mounting frame 4 is installed at the output end of the driving motor 3, and a first mounting horizontal plate 6 is fixed at the bottom wall position of the driving shaft 5.

[0026] Please refer to the attached figure in the instruction manual Figure 1 and 2 A mechanical arm 7 is fixed at the bottom position of the first mounting horizontal plate 6, a second mounting frame 8 is fixed at the end of the mechanical arm 7, an opening is opened on one side outer wall of the second mounting frame 8, an infrared temperature sensor 14, a single-chip microcomputer 15, a buzzer 16 and a smoke sensor 17 are installed in the inner cavity of the second mounting frame 8, and the single-chip microcomputer 15 is electrically connected to the infrared temperature sensor 14, the buzzer 16, and the smoke sensor 17.

[0027] Starting the electric-controlled winch 1, the drive motor 3 and the mechanical arm 7 can drive the second installation frame 8 to extend into the gap of the pipe, thereby improving the accuracy of monitoring. Under the action of the infrared temperature sensor 14 and the smoke sensor 17, the temperature and smoke at the pipe of the heating component can be measured in real time. When the temperature is too high or too low and the smoke concentration is too high, the single-chip microcomputer 15 automatically receives the signal and starts the buzzer 16, so that the temperature and smoke concentration at the gap of the heating pipe can be monitored in real time.

[0028] Please refer to the attached figure in the instruction manual Figure 1 , the outer wall of the first installation frame 4 is surrounded by a limit assembly. The limit assembly includes a limit vertical tube 9, which is fixed on the outer wall of the first installation frame 4. The inner cavity of the limit vertical tube 9 is slidably penetrated by a limit vertical rod 10 that penetrates the top wall of the limit vertical tube 9. Multiple groups of limit vertical rods 10 are arranged at the outer side of the third installation frame 11, and the top wall of the limit vertical rod 10 is fixed to the bottom wall of the second installation horizontal plate 13. When the first installation frame 4 moves up and down, it can drive the limit vertical tube 9 to move up and down synchronously on the outer wall of the limit vertical rod 10, and then the movement path of the first installation frame 4 can be limited under the action of the limit vertical tube 9 and the limit vertical rod 10 to prevent the first installation frame 4 from rotating accidentally.

[0029] Please refer to the attached figure in the instruction manual Figure 1The bottom wall of the second installation horizontal plate 13 is evenly penetrated with multiple groups of expansion bolts 12, and the multiple groups of expansion bolts 12 are arranged at the outer positions of the multiple groups of limit vertical rods 10. The multiple groups of expansion bolts 12 are used to fix the real-time monitoring device for heating operation of the power plant unit on the top wall of the plant.

[0030] Working principle: When using the real-time monitoring device for the heating operation of the power plant unit, first fit the second mounting cross plate 13 to the appropriate position on the top wall of the power plant unit heating component building, and then use multiple sets of expansion bolts 12 to fix it at the corresponding position. Under the action of the infrared temperature sensor 14 and the smoke sensor 17, the temperature and smoke at the pipe of the heating component can be measured in real time. When the temperature is too high or too low and the smoke concentration is too high, the single-chip microcomputer 15 automatically receives the signal and starts the buzzer 16, so that the temperature and smoke concentration at the gap of the heating pipe can be monitored in real time.

[0031] When monitoring is carried out, the electric winch 1 is started to drive the wire rope 2 to reel in and out, thereby driving the first installation frame 4, the mechanical arm 7 and the second installation frame 8 to move up and down synchronously; the drive motor 3 is started to drive the drive shaft 5 and the first installation cross plate 6 to rotate, thereby driving the mechanical arm 7 and the second installation frame 8 to rotate synchronously; the mechanical arm 7 is started to drive the second installation frame 8 to extend into the gap in the pipeline, thereby improving the accuracy of monitoring; when the first installation frame 4 moves up and down, the limit vertical pipe 9 can be driven to move up and down synchronously on the outer wall of the limit vertical rod 10, thereby limiting the moving path of the first installation frame 4 under the action of the limit vertical pipe 9 and the limit vertical rod 10 to prevent the first installation frame 4 from rotating accidentally.

[0032] The standard parts used in the present utility model document can all be purchased from the market. The various components in the present utility model document can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0033] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A real-time monitoring device for heating operation of a power plant unit, comprising a second mounting horizontal plate (13), characterized in that: A vertical moving assembly is fixed to the bottom wall of the second mounting horizontal plate (13), a driving rotating assembly is fixed to the bottom of the vertical moving assembly, a mechanical arm (7) is fixed to the bottom of the driving rotating assembly, a second mounting frame (8) is fixed to the end of the mechanical arm (7), an infrared temperature sensor (14), a single-chip microcomputer (15), a buzzer (16) and a smoke sensor (17) are installed in the inner cavity of the second mounting frame (8), and the single-chip microcomputer (15) is electrically connected to the infrared temperature sensor (14), the buzzer (16) and the smoke sensor (17).

2. A real-time monitoring device for heating operation of a power plant unit according to claim 1, characterized in that: The vertical moving assembly comprises a third mounting frame (11), the third mounting frame (11) being fixed at the center of the bottom wall of the second mounting horizontal plate (13), an electric-controlled hoist (1) being fixed at the bottom wall of the inner cavity of the third mounting frame (11), and a steel wire rope (2) penetrating the bottom wall of the third mounting frame (11) being installed at the output end of the electric-controlled hoist (1).

3. A real-time monitoring device for heating operation of a power plant unit according to claim 2, characterized in that: The driving rotating assembly comprises a first mounting frame (4), the first mounting frame (4) being fixed at the bottom position of the steel wire rope (2), a driving motor (3) being fixed at the bottom wall position of the inner cavity of the first mounting frame (4), a driving shaft (5) penetrating the bottom wall of the first mounting frame (4) being installed at the output end of the driving motor (3), and a first mounting horizontal plate (6) fixed to the mechanical arm (7) being fixed at the bottom wall position of the driving shaft (5).

4. A real-time monitoring device for heating operation of a power plant unit according to claim 3, characterized in that: The first installation frame (4) is provided with stopper components fixed to the bottom wall of the second installation horizontal plate (13) all around its outer wall.

5. A real-time monitoring device for heating operation of a power plant unit according to claim 4, characterized in that: The limiting assembly comprises a limiting vertical tube (9), the limiting vertical tube (9) being fixed on the outer wall of the first mounting frame (4), a limiting vertical rod (10) being slidably penetrated through the inner cavity of the limiting vertical tube (9) and penetrating the top wall of the limiting vertical tube (9), and the top wall of the limiting vertical rod (10) is fixed to the bottom wall of the second mounting horizontal plate (13).

6. A real-time monitoring device for heating operation of a power plant unit according to claim 1, characterized in that: A plurality of groups of expansion bolts (12) are evenly disposed on the bottom wall of the second mounting transverse plate (13).

Citation Information

Patent Citations

  • Real-time monitoring device for centralized control operation parameters of thermal power plant

    CN212724274U