Complete machine detection tool for measuring monitoring unit
By designing automated integrated machine inspection tooling, the problem of cumbersome, time-consuming and labor-consuming inspection steps of the measurement and monitoring unit equipment is solved, and assembly-line inspection is realized, which improves detection efficiency and saves human resources.
Patent Information
- Application Number
- CN202421040925.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-13
AI Technical Summary
In the prior art, the communication interface detection of the measurement and monitoring unit equipment requires manual docking, which leads to cumbersome, time-consuming and labor-consuming detection steps, affecting detection efficiency.
An automated integrated machine inspection tool is designed, including a testing table, loading conveyor rack, pushing mechanism, auxiliary mechanism and loading mechanism to realize the assembly line loading, testing and loading process.
Through automated inspection tooling, the inspection time of the measurement and monitoring unit equipment is significantly shortened, the inconvenience of manual handling is reduced, the detection efficiency is improved and human resources are saved.
Smart Images

Figure CN222653061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power grid equipment detection equipment, in particular to a whole machine detection tooling for measuring a monitoring unit. Background Art
[0002] In smart grids, measurement and monitoring units are mainly used for electricity consumption information collection, status monitoring and load control of branch lines for low-voltage residential users and low-voltage industrial and commercial users. They are generally deployed on the user's low-voltage branch side or the end load equipment side. The working power supply is taken from the incoming line side of the branch outgoing circuit breaker or the load equipment power supply. It is an autonomous on-site business terminal.
[0003] Since the main function of the equipment is to collect electricity consumption information, etc., it is particularly important to test the communication interface of the equipment when it is produced. At present, the communication interface test of the measurement and monitoring unit equipment is generally carried out by manually connecting the communication interface and the detection interface of the detection equipment, and then testing its communication interface through the detection equipment. When the detection equipment displays a green light, it means that the communication interface of the measurement and monitoring unit is intact. When the detection equipment displays a red light, it means that there is a problem with the communication of the measurement and monitoring unit and it needs to be repaired.
[0004] Then, before and after the equipment is tested, the material is manually loaded onto the testing equipment, and the communication interface and the testing equipment are docked for testing. After the test is completed, it is necessary to manually pull it out of the testing equipment and transfer the material. This generally takes a long time, and because the equipment itself has a certain weight, the long-term testing process will result in a slow manual testing rate and consume a lot of physical energy. For this reason, we have designed an automated integrated whole-machine testing tooling.
[0005] The above contents are only used to assist in understanding the technical solution of the present utility model, and do not constitute an admission that the above contents are the closest prior art. Utility Model Content
[0006] The purpose of the utility model is to provide a whole-machine inspection tool for measuring and monitoring units, so as to solve the problem proposed in the above-mentioned background technology that the material is manually inspected and loaded onto the inspection equipment, and the communication interface and the inspection equipment are docked and inspected. After the inspection is completed, it is necessary to manually pull it out of the inspection equipment and transfer the material. This generally takes a long time, and since the equipment itself has a certain weight, the long-term inspection process will lead to a slow manual inspection rate and consume a lot of physical energy.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a whole machine detection tool for measuring a monitoring unit, comprising a detection table and a detection device arranged on the detection table, and also comprising:
[0008] A loading and conveying rack is arranged on one side of the testing table and is used to convey the measuring and monitoring unit equipment to the testing table;
[0009] The pushing mechanism is arranged above the testing platform at the exit of the loading conveyor frame, and is used to push the measurement monitoring unit equipment transported to the testing platform to the testing equipment and dock with the testing equipment;
[0010] The auxiliary mechanism is arranged on both sides of the detection device, and is used to cooperate with the pushing mechanism to limit the two sides of the measurement and monitoring unit device when pushing the measurement and monitoring unit device, and to separate the measurement and monitoring unit device and the detection device after the detection is completed;
[0011] The unloading mechanism is arranged on one side of the testing table and is used for unloading and transporting the measuring and monitoring unit equipment after the testing is completed.
[0012] Preferably, the pushing mechanism comprises:
[0013] The pushing frame is fixedly arranged on the loading and conveying frame;
[0014] The slide rail is fixedly arranged on the push frame and is arranged in a folding shape;
[0015] A parallelogram slider is slidably arranged in the slide rail;
[0016] A push plate, fixedly connected via a connecting rod and a parallelogram slider;
[0017] A connecting shaft is fixedly arranged on the slider;
[0018] The sleeve shaft rod has one end sleeved on the connecting shaft and the other end connected with a first cylinder, and the first cylinder is fixed on the pushing frame and rotatably arranged.
[0019] Preferably, the auxiliary mechanism comprises:
[0020] Two sets of L-shaped limit plates are rotatably set on both sides of the detection equipment;
[0021] The elastic member is arranged between the L-shaped limit plate and the measuring device, and is used to eject the measuring and monitoring unit device after the detection is completed.
[0022] Preferably, the elastic member comprises:
[0023] An arc-shaped sleeve, one end of which is fixedly arranged on the detection device, and the other end of which is provided with an arc-shaped rod for limited sliding, wherein the end of the arc-shaped rod away from the arc-shaped sleeve is fixed on the L-shaped limit plate;
[0024] The return spring is sleeved on the arc-shaped rod located in the arc-shaped sleeve.
[0025] Preferably, the arc centers of the arc sleeve and the arc rod and the rotation center of the L-shaped limiting plate are coaxially arranged.
[0026] Preferably, the unloading mechanism comprises:
[0027] Two sets of unloading conveyor belts are arranged between the testing equipment and the loading conveyor frame, and are used to transport the measured monitoring unit equipment after testing to the testing table;
[0028] The unloading conveyor frame is arranged on one side of the testing platform in the conveying direction of the unloading conveyor belt, and is used to receive the measuring and monitoring unit equipment;
[0029] The lifting member is arranged on the two sets of unloading conveyor belts and is used for adjusting the height of the unloading conveyor belts.
[0030] Preferably, the lifting member comprises:
[0031] A lifting frame is fixedly arranged on the transmission frames of the two sets of unloading conveyor belts, and is used to connect the two sets of unloading conveyor belts;
[0032] The second cylinder has a telescopic end connected to the middle of the lifting frame and is used to drive the lifting frame to move up and down. The second cylinder is fixed on the detection platform through a fixing plate.
[0033] Compared with the prior art, the beneficial effects of the utility model are:
[0034] The utility model can realize assembly line loading, testing and unloading processes by arranging a loading and conveying rack, a pushing mechanism, an auxiliary mechanism and a unloading mechanism on the testing table, thereby speeding up the time of the testing process of the measurement and monitoring unit equipment, and also saves the inconvenience of long-term carrying of the measurement and monitoring unit equipment during manual testing, thereby achieving the purpose of saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0036] Figure 2 This is a partial screenshot from another perspective of the utility model;
[0037] Figure 3 It is a specific side view of the utility model;
[0038] Figure 4 This is a top view of the measurement and monitoring unit equipment of the utility model when entering the testing platform;
[0039] Figure 5 This is a top view of the measurement and monitoring unit equipment of the utility model during detection;
[0040] Figure 6 for Figure 2 Enlarged view of point A in the middle;
[0041] Figure 7 for Figure 3 Enlarged view of point B in the middle;
[0042] Figure 8 for Figure 4 Enlarged view of center C.
[0043] Figure markings: 1-testing table; 2-testing equipment; 3-loading conveyor rack; 4-pushing mechanism; 41-pushing rack; 42-slide rail; 43-parallelogram slider; 44-push plate; 45-connecting shaft; 46-sleeve rod; 47-first cylinder; 5-auxiliary mechanism; 51-L-shaped limit plate; 52-elastic member; 521-arc sleeve; 522-arc rod; 523-reset spring; 6-unloading mechanism; 61-unloading conveyor belt; 62-unloading conveyor rack; 63-lifting member; 631-lifting rack; 632-second cylinder. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0045] See also Figure 1-8 The utility model provides a technical solution: a whole machine detection tool for measuring a monitoring unit, comprising a detection platform 1 and a detection device 2 arranged on the detection platform 1, and also comprising:
[0046] A loading and conveying rack 3 is provided on one side of the testing platform 1 and is used to convey the measuring and monitoring unit equipment to the testing platform 1;
[0047] The pushing mechanism 4 is arranged above the testing platform 1 at the exit of the loading conveyor frame 3, and is used to push the measurement monitoring unit equipment transported to the testing platform 1 to the testing device 2, and dock with the testing device 2;
[0048] The auxiliary mechanism 5 is arranged on both sides of the detection device 2, and is used to cooperate with the pushing mechanism 4 to limit the two sides of the measurement and monitoring unit device when pushing the measurement and monitoring unit device, and to separate the measurement and monitoring unit device and the detection device 2 after the detection is completed;
[0049] The unloading mechanism 6 is arranged at one side of the testing platform 1, and is used for unloading and transporting the measuring and monitoring unit equipment after the testing is completed.
[0050] Wherein, the pushing mechanism 4 comprises:
[0051] The pushing frame 41 is fixedly arranged on the feeding conveying frame 3;
[0052] The slide rail 42 is fixedly mounted on the push frame 41 and is folded;
[0053] A parallelogram slider 43 is slidably disposed in the slide rail 42;
[0054] The push plate 44 is fixedly connected to the parallelogram slider 43 via a connecting rod;
[0055] The connecting shaft 45 is fixedly arranged on the slider;
[0056] A sleeve shaft rod 46, one end of which is sleeved on the connecting shaft 45, and the other end of which is connected to a first cylinder 47, wherein the first cylinder 47 is fixed on the pushing frame 41 and is rotatably arranged;
[0057] After the measuring and monitoring unit equipment moves from the loading conveyor frame 3 to the testing platform 1, the first cylinder 47 starts to work, thereby pushing the connecting shaft 45 to move, so that the parallelogram slider 43 slides in the slide rail 42, so that the push plate 44 moves down at the lower end and contacts the measuring and monitoring unit equipment. When the first cylinder 47 continues to extend, it drives the push plate 44 to continue to move forward, thereby pushing the measuring and monitoring unit equipment to move toward the testing device 2;
[0058] The parallelogram slider 43 cooperates with the folding slide rail 42 so that the parallelogram slider 43 can change direction smoothly at the turning point of the slide rail 42 .
[0059] In addition, the auxiliary mechanism 5 includes:
[0060] Two sets of L-shaped limit plates 51 are rotatably arranged on both sides of the detection device 2;
[0061] The elastic member 52 is disposed between the L-shaped limiting plate 51 and the measuring device, and is used to eject the measuring and monitoring unit device after the detection is completed.
[0062] Meanwhile, the elastic member 52 comprises:
[0063] The arc sleeve 521 has one end fixedly disposed on the detection device 2 and the other end is provided with an arc rod 522 for limited sliding. The arc rod 522 is fixed on the L-shaped limiting plate 51 at one end away from the arc sleeve 521;
[0064] The return spring 523 is sleeved on the arc-shaped rod 522 located in the arc-shaped sleeve 521;
[0065] When the measurement and monitoring unit device moves toward the detection device 2, it will resist the L-shaped limit plate 51. When it continues to move, the L-shaped limit plate 51 will be rotated through the pressing effect, so that the other side of the L-shaped limit plate 51 will rotate to the middle position, so that when the measurement and monitoring unit device moves forward to the detection device 2 for docking, the measurement and monitoring unit device can be adjusted in position so that it can be limited and docked by the L-shaped limit plate 51. At the same time, after the detection is completed, after the push plate 44 is reset by the first cylinder 47, the measurement and monitoring unit device loses the pressing force of the push plate 44, and the stretched reset spring 523 will be reset, thereby driving the L-shaped limit plate 51 to reset and rotate, thereby pushing the measurement and monitoring unit device out of the detection device 2.
[0066] The arc centers of the arc sleeve 521 and the arc rod 522 and the rotation center of the L-shaped limiting plate 51 are coaxially arranged.
[0067] At the same time, the unloading mechanism 6 comprises:
[0068] Two sets of unloading conveyor belts 61 are arranged between the testing equipment 2 and the loading conveyor frame, and are used to transport the tested measurement and monitoring unit equipment to the testing platform 1;
[0069] The unloading conveyor frame 62 is arranged on one side of the testing platform 1 in the conveying direction of the unloading conveyor belt 61, and is used to receive the measuring and monitoring unit equipment;
[0070] A lifting member 63 is provided on the two sets of unloading conveyor belts 61 and is used to adjust the height of the unloading conveyor belts 61;
[0071] After the measurement and monitoring unit equipment inspection is completed, the lifting member 63 will lift the two sets of unloading conveyor belts 61 a short distance, so that the measurement and monitoring unit equipment is lifted from the inspection table 1, and then the unloading conveyor belt 61 will work to transport it to the unloading conveyor rack 62, and then the unloading conveyor belt 61 will be reset to a horizontal height slightly lower than the surface height of the inspection table 1.
[0072] In addition, the lifting member 63 includes:
[0073] A lifting frame 631 is fixedly arranged on the transmission frames of the two sets of unloading conveyor belts 61, and is used to connect the two sets of unloading conveyor belts 61;
[0074] The second cylinder 632 has a telescopic end connected to the middle of the lifting frame 631 and is used to drive the lifting frame 631 to move up and down. The second cylinder 632 is fixed on the detection platform 1 through a fixing plate.
[0075] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0076] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A whole machine testing tool for measuring a monitoring unit, comprising a testing platform (1) and a testing device (2) arranged on the testing platform (1), characterized in that: Also includes: A loading and conveying frame (3) is arranged on one side of the testing platform (1) and is used to convey the measurement and monitoring unit equipment to the testing platform (1); A pushing mechanism (4) is arranged above the testing platform (1) at the exit of the loading conveyor frame (3), and is used to push the measurement monitoring unit equipment transported to the testing platform (1) to the testing device (2), and dock with the testing device (2); The auxiliary mechanism (5) is arranged on both sides of the detection device (2) and is used to cooperate with the pushing mechanism (4) to limit the two sides of the measurement and monitoring unit device when pushing the measurement and monitoring unit device, and to separate the measurement and monitoring unit device and the detection device (2) after the detection is completed; The unloading mechanism (6) is arranged on one side of the testing platform (1) and is used to unload and transport the measurement and monitoring unit equipment after the test is completed.
2. The whole machine detection tooling for measuring and monitoring unit according to claim 1, characterized in that: The pushing mechanism (4) comprises: A pushing frame (41) is fixedly arranged on the loading and conveying frame (3); The slide rail (42) is fixedly arranged on the push frame (41) and is arranged in a folding shape; A parallelogram slider (43) is slidably disposed in the slide rail (42); A push plate (44) is fixedly connected to the parallelogram slider (43) via a connecting rod; A connecting shaft (45) is fixedly arranged on the slide block; The sleeve shaft rod (46) has one end sleeved on the connecting shaft (45) and the other end connected to a first cylinder (47). The first cylinder (47) is fixed on the pushing frame (41) and rotatably arranged.
3. The whole machine detection tooling for measuring and monitoring unit according to claim 1, characterized in that: The auxiliary mechanism (5) comprises: Two sets of L-shaped limit plates (51) are rotatably arranged on both sides of the detection device (2); The elastic member (52) is arranged between the L-shaped limiting plate (51) and the measuring device, and is used to eject the measuring and monitoring unit device after the detection is completed.
4. The whole machine detection tooling for measuring and monitoring unit according to claim 3, characterized in that: The elastic member (52) comprises: An arc-shaped sleeve (521) has one end fixedly arranged on the detection device (2) and the other end is provided with an arc-shaped rod (522) for limiting sliding, wherein the end of the arc-shaped rod (522) away from the arc-shaped sleeve (521) is fixed on the L-shaped limiting plate (51); The return spring (523) is sleeved on the arc-shaped rod (522) located in the arc-shaped sleeve (521).
5. The whole machine detection tooling for measuring and monitoring unit according to claim 4, characterized in that: The arc centers of the arc sleeve (521) and the arc rod (522) and the rotation center of the L-shaped limiting plate (51) are coaxially arranged.
6. The whole machine inspection tool for measuring and monitoring unit according to claim 1, characterized in that: The unloading mechanism (6) comprises: Two sets of unloading conveyor belts (61) are arranged between the testing equipment (2) and the loading conveyor frame, and are used to transport the measured monitoring unit equipment after testing to the testing platform (1); A material unloading conveyor frame (62) is arranged on one side of the inspection platform (1) in the conveying direction of the material unloading conveyor belt (61) and is used to receive the measurement and monitoring unit equipment; The lifting member (63) is arranged on the two sets of unloading conveyor belts (61) and is used to adjust the height of the unloading conveyor belts (61).
7. The whole machine detection tool for measuring and monitoring unit according to claim 6, characterized in that: The lifting member (63) comprises: A lifting frame (631) is fixedly arranged on the transmission frames of the two sets of unloading conveyor belts (61) and is used to connect the two sets of unloading conveyor belts (61); The second cylinder (632) has a telescopic end connected to the middle of the lifting frame (631) and is used to drive the lifting frame (631) to move up and down. The second cylinder (632) is fixed on the detection platform (1) through a fixing plate.