Defoaming device for surfactant production

By introducing a liquid level monitoring tank and an automatic adjustment system into the defoaming device, the problem that the existing defoaming device cannot automatically adjust the position is solved, and the automatic real-time adjustment and efficient defoaming effect of the defoaming device are achieved.

CN222657836UActive Publication Date: 2025-03-25DAQING PAIRUI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420935336.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-25
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing foam removal device is not convenient to automatically adjust the position of the foam removal device according to the height of the solvent liquid level, resulting in the foam removal device that may come into contact with the liquid level, causing agitation and new bubbles to occur.

Method used

A bubble removal device including a storage box, a liquid level monitoring tank, a displacement sensor and a controller is designed. The displacement sensor in the liquid level monitoring tank automatically monitors the liquid level height. The controller controls the movement of the lifting plate through the lifting motor to ensure that the bubble removal device is always located on the liquid level surface.

Benefits of technology

Automatic real-time adjustment of the position of the foam removal device is realized without manual operation, avoiding contact between the foam removal device and the liquid surface, improving the foam removal effect and saving manpower.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a defoaming device for surfactant production, and belongs to the technical field of surfactant production. Comprising a storage box, a supporting frame is fixedly arranged on the storage box, and a lifting plate is arranged below the supporting frame in an up-down sliding mode; a defoaming motor is arranged at the bottom of the lifting plate, a rotating shaft is fixedly connected to an output shaft of the defoaming motor, and a crushing rod is fixedly arranged on the rotating shaft; a liquid level monitoring groove communicated with the storage box is formed in the inner wall of the storage box, a displacement sensor is arranged in the liquid level monitoring groove, and a controller in circuit connection with the displacement sensor is arranged on the supporting frame. A lifting motor capable of controlling the lifting plate to slide up and down is arranged above the supporting frame, and the lifting motor is connected with a controller circuit. The liquid level height can be automatically monitored by arranging the displacement sensor, the lifting motor is controlled by the controller to work to drive the lifting plate to move synchronously, the position of the bubble removing device can be automatically adjusted in real time, manual operation is not needed, and manpower is saved.
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Description

Technical Field

[0001] The utility model provides a defoaming device for surfactant production, belonging to the technical field of surfactant production. Background Art

[0002] Surfactants are a class of chemicals widely used in the chemical industry, household products, and other fields. Their production process often generates large amounts of bubbles. If these bubbles are not removed promptly, they can affect product quality and production efficiency. Mechanical debubbling is often used to remove these bubbles, using the movement of a breaker bar to break the bubbles. However, it is important to note that for solvents that generate foam during stirring, the bubbles must not come into contact with the solvent during the debubbling process, as this will create new bubbles while removing the bubbles.

[0003] However, during the surfactant production process, the liquid level of the solvent often changes. In order to ensure that the defoaming device does not contact the liquid surface and cause agitation, and to ensure that the defoaming device corresponds to the position of the bubbles, manual operation is often required. The height of the defoaming device is adjusted according to the liquid level before defoaming, which is time-consuming and labor-intensive. It is inconvenient to automatically adjust the position of the defoaming device according to changes in the liquid level, so there are limitations. Utility Model Content

[0004] The technical problem to be solved by the utility model is that the existing debubbling device is inconvenient to automatically adjust the position of the debubbling device according to the height of the solvent liquid level to ensure that the debubbling device does not contact the liquid surface and cause agitation to generate new bubbles.

[0005] In order to solve the above problems, the utility model proposes the following technical solutions: a defoaming device for surfactant production, comprising a storage box, wherein a surfactant production solvent is stored inside the storage box; a liquid inlet pipe is connected to the upper part of the storage box, and a liquid outlet pipe is connected to the lower part of the storage box; a support frame is fixedly provided on the storage box, and a lifting plate is provided below the support frame for sliding up and down; a defoaming motor is provided at the bottom of the lifting plate, a rotating shaft is fixedly connected to the output shaft of the defoaming motor, and a breaking rod is fixedly provided on the rotating shaft; a liquid level monitoring groove connected to the storage box is provided on the inner wall of the storage box, a displacement sensor is provided in the liquid level monitoring groove, and a controller connected to the displacement sensor circuit is provided on the support frame; a lifting motor capable of controlling the lifting plate to slide up and down is provided above the support frame, and the lifting motor is connected to the controller circuit.

[0006] As an improvement, there is a gap between the lower end of the rotating shaft and the liquid surface in the storage box.

[0007] As an improvement, the inner wall of the liquid level monitoring tank is provided with liquid inlet holes evenly distributed up and down, and the liquid inlet holes connect the liquid level monitoring tank with the interior of the storage box.

[0008] As an improvement, an inflatable float is fixedly provided below the displacement sensor.

[0009] As an improvement, an adjustment box is fixedly installed above the support frame, and the lifting motor is located on the adjustment box; the output shaft of the lifting motor is fixedly connected to a screw rod rotatably set in the adjustment box, and a movable plate is threadedly connected to the screw rod.

[0010] As an improvement, a connecting rod fixedly connected to the lifting plate is fixedly connected to the bottom of the movable plate, and the connecting rod is slidably arranged relative to the adjustment box and the support frame.

[0011] Beneficial effects of the utility model:

[0012] A debubbling motor is installed at the bottom of the lifting plate. A rotating shaft is fixedly connected to the output shaft of the debubbling motor, and a breaker rod is fixedly installed on the rotating shaft. The debubbling motor can drive the breaker rod to rotate on the liquid surface, thereby removing bubbles from the liquid surface. A displacement sensor is installed in the liquid level monitoring tank, and a controller connected to the displacement sensor circuit is installed on the support frame. A lifting motor that can control the lifting plate to slide up and down is installed above the support frame. The displacement sensor can automatically monitor the liquid level, and the controller controls the lifting motor to drive the lifting plate to move synchronously, ensuring that the debubbling device is always located on the liquid surface, thereby ensuring the debubbling effect. The position of the debubbling device can be automatically adjusted in real time without manual operation, saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a three-dimensional diagram of a defoaming device for surfactant production according to the utility model.

[0014] Figure 2 This is a cross-sectional view of a storage box of a defoaming device for surfactant production according to the present invention.

[0015] Figure 3 This is a cross-sectional view of a regulating box of a defoaming device for surfactant production according to the utility model.

[0016] Figure 4 This is a diagram of the internal structure of a liquid level monitoring tank of a defoaming device for surfactant production according to the utility model.

[0017] 1. Storage box; 2. Liquid inlet pipe; 3. Support frame; 4. Adjustment box; 5. Controller; 6. Liquid outlet pipe; 7. Connecting rod; 8. Lifting plate; 9. Defoaming motor; 10. Crushing rod; 11. Rotating shaft; 12. Moving plate; 13. Lifting motor; 14. Screw; 15. Liquid level monitoring tank; 16. Liquid inlet hole; 17. Inflatable float; 18. Displacement sensor. DETAILED DESCRIPTION

[0018] The present invention will be further described below with reference to the accompanying drawings.

[0019] according to Figure 1-4 As shown: The utility model provides a defoaming device for surfactant production: it includes a storage box 1, in which the surfactant production solvent is stored; the upper part of the storage box 1 is connected to a liquid inlet pipe 2, and the lower part of the storage box 1 is connected to a liquid outlet pipe 6; a support frame 3 is fixedly provided on the storage box 1, and a lifting plate 8 is provided below the support frame 3 to slide up and down; a defoaming motor 9 is provided at the bottom of the lifting plate 8, and a rotating shaft 11 is fixedly connected to the output shaft of the defoaming motor 9, and a breaking rod 10 is fixedly provided on the rotating shaft 11; a liquid level monitoring groove 15 connected to the storage box 1 is opened on the inner wall of the storage box 1, and a displacement sensor 18 is provided in the liquid level monitoring groove 15, and a controller 5 connected to the displacement sensor 18 circuit is provided on the support frame 3; a lifting motor 13 capable of controlling the lifting plate 8 to slide up and down is provided above the support frame 3, and the lifting motor 13 is connected to the controller 5 circuit.

[0020] By providing a displacement sensor 18 to automatically monitor the liquid level, and using the controller 5 to control the operation of the lifting motor 13 to drive the lifting plate 8 to move synchronously, it is possible to ensure that the debubbling device is always located on the liquid surface, thereby ensuring the debubbling effect. The position of the debubbling device can be automatically adjusted in real time without manual operation, saving manpower.

[0021] There is a gap between the lower end of the rotating shaft 11 and the liquid surface in the storage box 1 to ensure that the rotating shaft 11 and the breaking rod 10 do not contact the liquid surface to cause agitation, thereby avoiding the generation of new bubbles.

[0022] Liquid inlet holes 16 are evenly distributed vertically on the inner wall of the liquid level monitoring tank 15, and the liquid inlet holes 16 connect the liquid level monitoring tank 15 with the interior of the storage box 1. An inflatable float 17 is fixedly provided below the displacement sensor 18.

[0023] The liquid inlet 16 can ensure that the liquid level monitoring tank 15 is consistent with the liquid level inside the storage tank, and the inflatable float 17 can float on the liquid surface, thereby driving the displacement sensor 18 to change according to the change of the liquid level.

[0024] An adjustment box 4 is fixedly mounted above the support frame 3, and a lifting motor 13 is located on the adjustment box 4. A screw 14, which is rotatably mounted within the adjustment box 4, is fixedly connected to the output shaft of the lifting motor 13. A movable plate 12 is threadedly connected to the screw 14. A connecting rod 7, which is fixedly connected to the lifting plate 8, is fixedly mounted below the movable plate 12. The connecting rod 7 slides relative to the adjustment box 4 and the support frame 3.

[0025] The setting of the connecting rod 7 can limit the rotation of the movable plate 12 , thereby converting the rotation of the screw rod 14 into the movement of the movable plate 12 , and transmitting the movement to the lifting plate 8 through the connecting rod 7 .

[0026] Principle of the utility model

[0027] like Figure 2 、 4 As shown, the solution in the storage tank 1 can enter the liquid level monitoring tank 15 through the liquid inlet 16, so the liquid level height in the liquid level monitoring tank 15 can be kept consistent with the liquid level height in the storage tank 1. When the liquid level height changes, the inflatable float 17 in the liquid level monitoring tank 15 can drive the position of the displacement sensor 18 to change. The controller 5 can monitor the position of the displacement sensor 18 in real time and start the lifting motor 13 according to the monitoring result. Figure 3 As shown, driven by the movable plate 12 and the connecting rod 7, the lifting plate 8 can move up and down to ensure that the position of the defoaming motor 9 and its connecting structure can be consistent with the change of the liquid level, thereby ensuring that the defoaming device is always located on the surface of the liquid for defoaming, so as to ensure a good defoaming effect.

[0028] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.

Claims

1. A defoaming device for surfactant production, comprising a storage box (1), wherein a surfactant production solvent is stored inside the storage box (1); a liquid inlet pipe (2) is connected to the upper part of the storage box (1), and a liquid outlet pipe (6) is connected to the lower part of the storage box (1); characterized in that: A support frame (3) is fixedly arranged on the storage box (1), and a lifting plate (8) is slidably arranged below the support frame (3); a defoaming motor (9) is arranged at the bottom of the lifting plate (8), and a rotating shaft (11) is fixedly connected to the output shaft of the defoaming motor (9), and a crushing rod (10) is fixedly arranged on the rotating shaft (11); a liquid level monitoring groove (15) connected to the storage box (1) is opened on the inner wall of the storage box (1), a displacement sensor (18) is arranged in the liquid level monitoring groove (15), and a controller (5) connected to the displacement sensor (18) is arranged on the support frame (3); a lifting motor (13) capable of controlling the lifting plate (8) to slide up and down is arranged above the support frame (3), and the lifting motor (13) is connected to the controller (5) in an electrical circuit.

2. A defoaming device for surfactant production according to claim 1, characterized in that: There is a gap between the lower end of the rotating shaft (11) and the liquid surface in the storage box (1).

3. A defoaming device for surfactant production according to claim 1, characterized in that: The inner wall of the liquid level monitoring tank (15) is provided with liquid inlet holes (16) evenly distributed vertically, and the liquid inlet holes (16) connect the liquid level monitoring tank (15) with the interior of the storage box (1).

4. A defoaming device for surfactant production according to claim 1, characterized in that: An inflatable floating block (17) is fixedly arranged below the displacement sensor (18).

5. A defoaming device for surfactant production according to claim 1, characterized in that: An adjustment box (4) is fixedly arranged above the support frame (3), and the lifting motor (13) is located on the adjustment box (4); a screw rod (14) rotatably arranged in the adjustment box (4) is fixedly connected to the output shaft of the lifting motor (13), and a movable plate (12) is threadedly connected to the screw rod (14).

6. A defoaming device for surfactant production according to claim 5, characterized in that: A connecting rod (7) fixedly connected to the lifting plate (8) is fixedly connected below the movable plate (12), and the connecting rod (7) is slidably arranged relative to the regulating box (4) and the supporting frame (3).