Efficient production equipment for inward-opening handle assembly

By designing efficient production equipment for internal open handle assembly, using technologies such as robotic loading, automatic oiling and precise detection, the problems of low manual assembly efficiency and unstable quality in the existing technology are solved, and an efficient and accurate production process is achieved.

CN222659334UActive Publication Date: 2025-03-25NINGBO ZHONGZHI INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Application Number
CN202421241195.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-25
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The assembly of existing internal open handle assembly relies on manual assembly, resulting in problems such as missed assembly, inconsistent oil coating, missed detection and assembly damage, and low process efficiency.

Method used

An efficient production equipment was designed, including a shell robot loading system, an oiling system, a visual system, a color marking sensor and a laser marking machine. It is equipped and inspected instead of manual assembly and inspection through robotic loading, automatic oiling, accurate detection and automatic marking.

Benefits of technology

It significantly reduces manual participation, improves product quality and assembly efficiency, ensures consistency of oil coating and accuracy of detection, and reduces the risk of assembly damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of handle assemblies, and discloses efficient production equipment for inward-opening handle assemblies, which comprises a shell robot feeding system, and an oil coating system is arranged at the upper end of the shell robot feeding system. The oiling system comprises a clamp for products to be oiled, a product pressing mechanism, a porous oiling head, a lifting mechanism and an independent proportional valve, and the product pressing mechanism is arranged at the upper end of the clamp for the products to be oiled. According to the utility model, the shell robot feeding system, the plurality of groups of drawers, the vibration disc and the four-axis robot are arranged for batch feeding, so that manpower can be greatly reduced, and compared with the existing manual assembly process, the product is inspected through the visual system and the color code sensor, so that the detection process can be ensured not to be missed, the product assembly quality is improved, and the production efficiency is improved. Compared with the existing manual assembly process, the oil coating quality and consistency can be improved through the proportional valve and the porous oil coating system.
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Description

Technical Field

[0001] The utility model relates to the technical field of handle assemblies, in particular to a high-efficiency production device for inward-opening handle assemblies. Background Art

[0002] The handbrake operating handle is generally called the handbrake. Its function is to provide resistance to the car when parking to prevent the car from slipping. The parking brake, which is the handbrake or the parking gear in the automatic gear, locks the drive shaft or the rear wheel. In order to improve the comfort of the human hand when holding it, the front end of the shift plate handbrake operating handle will be processed into a cylindrical structure with an arc.

[0003] The existing inner opening handle assembly is generally assembled manually with semi-automatic laser marking equipment interspersed in between. The inner opening handle assembly has many parts and components, which are easily missed during manual assembly. The shell, dial button, and spring of the inner opening handle assembly all involve an oiling process, and the consistency of the oiling cannot be guaranteed manually, resulting in poor function test of the assembly. The incoming shell of the inner opening handle assembly has multiple small parts that need to be inspected, which are easily missed during manual visual inspection. The handle appearance surface of the inner opening handle assembly is a surface that is extremely easy to scratch, and manual assembly is likely to cause irreversible damage, resulting in the entire assembly being scrapped. The dial button of the inner opening handle assembly is labeled, which is easily missed during manual visual inspection. After the inner opening handle assembly is assembled, it needs to be manually fed to the marking machine for marking, which wastes manpower. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides an efficient production equipment for the inward-opening handle assembly. By setting up a shell robot feeding system, multiple groups of drawers, vibration plates and four-axis robots are used for batch loading, which can greatly reduce labor. Compared with the existing manual assembly process, the utility model inspects the product through a visual system and a color code sensor to ensure that no missed inspections occur during the inspection process, thereby improving the quality of the product assembly. Compared with the existing manual assembly process, the utility model can improve the oiling quality and consistency through a quantitative valve and a porous oiling system, thereby solving the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient production device for an inward-opening handle assembly, comprising a shell robot feeding system, an oiling system is provided at the upper end of the shell robot feeding system, and an oiling component is provided at the upper end of the shell robot feeding system;

[0008] The oiling assembly includes a product clamp to be oiled, a product pressing mechanism, and a porous oiling head. The oiling system includes a product clamp to be oiled, a product pressing mechanism, a porous oiling head, a lifting mechanism and an independent metering valve. The upper end of the product clamp to be oiled is provided with a product pressing mechanism.

[0009] Preferably, a porous oiling head is provided at the upper end of the product pressing mechanism, and a lifting mechanism is provided at the upper end of the product pressing mechanism.

[0010] Through the above technical solution, the setting of the product clamping mechanism achieves the effect of clamping and fixing.

[0011] Preferably, a mounting plate 1 is provided at the upper end of the lifting mechanism, a mounting plate 2 is provided on the upper end surface of the mounting plate 1, a fixing frame is provided on the right side of the mounting plate 2, and an independent quantitative valve is provided on the upper end surface of the bottom plate of the fixing frame.

[0012] Through the above technical solution, the setting of the fixing frame achieves the installation effect.

[0013] Preferably, a laser marking machine is arranged on the rear side of the oiling system, a handle-installing robot is arranged on the right side of the laser marking machine, and an auxiliary component is arranged on the right side of the laser marking machine.

[0014] Through the above technical solution, the setting of the laser marking machine has the advantages of high marking accuracy, clear effect, beautiful appearance and strong permanence.

[0015] Preferably, the auxiliary component includes a spring installing system and a dial button installing robot, the spring installing system is arranged on the right side of the handle installing robot, and the dial button installing robot is arranged on the right side of the spring installing system.

[0016] Through the above technical solution, the setting of the spring system has the effect of absorbing vibration and impact after the spring is installed.

[0017] Preferably, a finished product unloading mechanism is provided at the front end of the button-installing robot, and a shell robot loading system is provided on the right side of the finished product unloading mechanism.

[0018] Through the above technical solution, the setting of the dial button robot replaces manual operation.

[0019] Preferably, a handle robot feeding system is arranged on the rear side of the shell robot feeding system, and a button robot feeding system is arranged on the outer side of the handle robot feeding system.

[0020] Through the above technical solution, the handle robot feeding system replaces manual feeding, thereby improving efficiency.

[0021] Compared with the prior art, the utility model provides an efficient production device for an inward opening handle assembly, which has the following beneficial effects:

[0022] The utility model sets up a shell robot feeding system, and performs batch loading by means of multiple drawers, a vibration plate and a four-axis robot, which can greatly reduce labor. Compared with the existing manual assembly process, the utility model inspects the product through a visual system and a color code sensor to ensure that no missed inspections occur during the inspection process, thereby improving the quality of the product assembly. Compared with the existing manual assembly process, the utility model can improve the oiling quality and consistency through a quantitative valve and a multi-hole oiling system. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a three-dimensional structural diagram of the assembly production line of the utility model;

[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the fixture for the product to be oiled according to the utility model.

[0025] Among them: 1. Shell robot feeding system; 2. Handle robot feeding system; 3. Button robot feeding system; 4. Oiling system; 5. Laser marking machine; 6. Handle installation robot; 7. Spring installation system; 8. Button installation robot; 9. Finished product unloading mechanism; 10. Fixture for products to be oiled; 11. Product pressing mechanism; 12. Multi-porous oiling head; 13. Lifting mechanism; 14. Independent metering valve; 15. Mounting plate 1; 16. Mounting plate 2; 17. Fixed frame; 18. Oiling assembly; 19. Auxiliary assembly. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Embodiment 1:

[0028] like Figure 1-2 As shown, the utility model provides an efficient production device for an inward opening handle assembly, comprising a shell robot feeding system 1, an oiling system 4 is provided at the upper end of the shell robot feeding system 1, and an oiling component 18 is provided at the upper end of the shell robot feeding system 1;

[0029] The oiling assembly 18 includes a product fixture 10 to be oiled, a product pressing mechanism 11, and a porous oiling head 12. The oiling system 4 includes a product fixture 10 to be oiled, a product pressing mechanism 11, a porous oiling head 12, a lifting mechanism 13 and an independent metering valve 14. The product pressing mechanism 11 is provided at the upper end of the product fixture 10 to be oiled.

[0030] Specifically, a porous oiling head 12 is provided at the upper end of the product pressing mechanism 11, and a lifting mechanism 13 is provided at the upper end of the product pressing mechanism 11. The advantage is that the setting of the lifting mechanism 13 can adjust the output of the independent quantitative valve 14, and the setting of the independent quantitative valve 14 can ensure the stability of flow control and avoid negative effects caused by excessive or insufficient flow.

[0031] Specifically, the upper end of the lifting mechanism 13 is provided with a mounting plate 15, the upper end surface of the mounting plate 15 is provided with a mounting plate 2 16, the right side of the mounting plate 2 16 is provided with a fixing frame 17, and the upper end surface of the bottom plate of the fixing frame 17 is provided with an independent quantitative valve 14. The advantage is that the setting of the fixing frame 17 has the effect of installing the independent quantitative valve 14, and the setting of the mounting plate 15 and the mounting plate 2 16 has the effect of extending the fixing frame 17.

[0032] Specifically, a laser marking machine 5 is arranged at the rear side of the oiling system 4, and a handle-mounting robot 6 is arranged at the right side of the laser marking machine 5. The advantage is that the laser marking machine 5 has a fast marking speed and high efficiency, which is unmatched by traditional marking machines. The marking is regular and standardized, high-grade, and is an important tool for improving the image of products. The marking has high precision, clear and beautiful effect, strong permanence, long service life and stability.

[0033] Embodiment 2:

[0034] like Figure 1-2 As shown, as an improvement to the previous embodiment. Specifically, the auxiliary component 19 includes a spring system 7 and a dial button robot 8. The spring system 7 is arranged on the right side of the handle robot 6, and the dial button robot 8 is arranged on the right side of the spring system 7. The advantage is that the spring system 7 can be installed with a spring, and the spring can absorb and reduce vibration and impact.

[0035] Specifically, the front end of the dial button robot 8 is provided with a finished product unloading mechanism 9, and the right side of the finished product unloading mechanism 9 is provided with a shell robot loading system 1. The advantage is that the dial button robot 8 and the shell robot loading system 1 replace manual labor, thereby improving work efficiency and product quality.

[0036] Specifically, a handle robot feeding system 2 is arranged at the rear side of the shell robot feeding system 1, and a dial robot feeding system 3 is arranged at the outer side of the handle robot feeding system 2. The advantage is that the setting of the handle robot feeding system 2 and the shell robot feeding system 1 replaces manual feeding, thereby improving work efficiency and thus improving the usability of the device.

[0037] When in use, the utility model is composed of a shell robot feeding system 1, a handle robot feeding system 2, a dial button robot feeding system 3, an oiling system 4, a laser marking machine 5, a handle installing robot 6, a spring installing system 7, a dial button installing robot 8, a finished product unloading mechanism 9 and the like. The equipment manually stores products in batches in multiple drawers and vibration plates. The shell robot feeding system 1, the handle robot feeding system 2 and the dial button robot feeding system 3 respectively place the shell, the handle and the dial button in the turntable fixture through the robots. The oiling system 4 simultaneously applies quantitative oil to the shell, the handle and the dial button. The laser marking machine 5 marks the shell in advance. The handle installing robot 6 assembles the handle to the shell. The spring installing system 7 assembles the spring into the handle. The dial button installing robot 8 assembles the dial button to the shell. Finally, the finished product unloading mechanism 9 transports the finished product to the assembly line.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient production device for an inward-opening handle assembly, comprising a housing robot feeding system (1), characterized in that: The upper end of the shell robot feeding system (1) is provided with an oiling system (4), and the upper end of the shell robot feeding system (1) is provided with an oiling component (18); The oiling assembly (18) comprises a product fixture (10) to be oiled, a product pressing mechanism (11), and a porous oiling head (12); the oiling system (4) comprises a product fixture (10) to be oiled, a product pressing mechanism (11), a porous oiling head (12), a lifting mechanism (13), and an independent metering valve (14); the upper end of the product fixture (10) to be oiled is provided with a product pressing mechanism (11).

2. The efficient production equipment for the inward opening handle assembly according to claim 1, characterized in that: The upper end of the product pressing mechanism (11) is provided with a multi-hole oiling head (12), and the upper end of the product pressing mechanism (11) is provided with a lifting mechanism (13).

3. The high-efficiency production equipment for the inward-opening handle assembly according to claim 2, characterized in that: The upper end of the lifting mechanism (13) is provided with a mounting plate 1 (15), the upper end surface of the mounting plate 1 (15) is provided with a mounting plate 2 (16), the right side of the mounting plate 2 (16) is provided with a fixing frame (17), and the upper end surface of the bottom plate of the fixing frame (17) is provided with an independent quantitative valve (14).

4. The high-efficiency production equipment for the inward-opening handle assembly according to claim 3, characterized in that: A laser marking machine (5) is arranged on the rear side of the oiling system (4), a handle-mounting robot (6) is arranged on the right side of the laser marking machine (5), and an auxiliary component (19) is arranged on the right side of the laser marking machine (5).

5. The high-efficiency production equipment for the inward-opening handle assembly according to claim 4, characterized in that: The auxiliary component (19) comprises a spring-installing system (7) and a dial button-installing robot (8); the spring-installing system (7) is arranged on the right side of the handle-installing robot (6), and the dial button-installing robot (8) is arranged on the right side of the spring-installing system (7).

6. The high-efficiency production equipment for the inward-opening handle assembly according to claim 5, characterized in that: A finished product unloading mechanism (9) is arranged at the front end of the button-installing robot (8), and a shell robot loading system (1) is arranged on the right side of the finished product unloading mechanism (9).

7. The high-efficiency production equipment for the inward-opening handle assembly according to claim 6, characterized in that: A handle robot feeding system (2) is arranged on the rear side of the shell robot feeding system (1), and a dial robot feeding system (3) is arranged on the outside of the handle robot feeding system (2).