Silencer pipe fitting flaring device
By designing a muffler fitting flaring device including a moving base, a clamping mechanism and a flaring mechanism, the existing device has solved the problems of complex structure, complex operation and low efficiency, and continuous flaring processing is achieved, which significantly improves the processing efficiency.
Patent Information
- Application Number
- CN202420588645.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing silencer pipe fittings flaring devices have complex structure and complex operation, and most devices cannot perform continuous flaring operations, resulting in low flaring efficiency of silencer pipe fittings.
A muffler fitting flaring device including a moving base, a clamping mechanism and a flaring mechanism is designed. The clamping mechanism automatically transmits and clamps the muffler pipe fittings through the first and second transmission frames. The flaring mechanism uses the third linear actuator to drive the flaring die to gradually extend into the pipe fittings, realizing continuous flaring processing.
The device is simple and easy to operate and can be continuously flared. Compared with traditional manual processing, the processing efficiency is further improved.
Smart Images

Figure CN222659886U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of muffler processing, and in particular relates to a muffler pipe expansion device. Background Art
[0002] The car muffler is a part used to reduce the noise generated by the engine of a motor vehicle. Since the difference in the length of the two pipes is equal to half the wavelength of the sound waves emitted by the car, the two sound waves interfere with each other when superimposed and cancel each other out, thus reducing the sound intensity and reducing the sound, thus achieving the effect of silencing. The pipe diameters of different parts of the muffler are different. During the processing, it is often necessary to use a flaring device to flare the pipe port.
[0003] The Chinese patent with application number CN202120926716.X discloses a pipe expanding device for muffler processing, a detachable plate is connected to the middle part of the right end face of the sliding seat, and a expanding die is fixedly connected to the right end face of the detachable plate. A clamping block is arranged on the base on the left side of the standing seat, and the left end of the adjusting screw rod is rotatably matched with the clamping block. The spatial positions of the upper and lower clamping blocks correspond to each other, and a sliding groove is opened on the end faces of the opposite sides of the two clamping blocks, and a clamping seat is slidably assembled in each sliding groove. The clamping seat is slidably assembled in the sliding groove through the cooperation of the slide rail and the groove. A short screw rod is fixedly connected to the middle part of the left and right end faces of the clamping seat, and the short screw rod extends out from the waist-shaped hole on the corresponding side, and a locking nut is threadedly connected to one side of the short screw rod extending out of the waist-shaped hole. A plurality of clamping grooves with arc-shaped structures are evenly opened on the end faces of the opposite sides of the two clamping seats, and the diameters of the clamping grooves on the clamping seats are different, and the clamping grooves on the upper and lower sides correspond one to one.
[0004] However, the expansion devices currently on the market have certain defects during use. Their structures are complex, their operations are complex, and most pipe expansion devices cannot perform continuous expansion operations. The efficiency of the muffler pipe expansion processing is not high enough. Therefore, an improved muffler pipe expansion device is designed. Utility Model Content
[0005] In view of the above-mentioned deficiencies existing in the prior art, the utility model provides a muffler pipe expansion device to solve the above-mentioned problems in the background technology.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A muffler pipe expansion device, comprising:
[0008] A mobile base, wherein a panel of the mobile base is provided with two oppositely arranged side panels;
[0009] The clamping mechanism is arranged in the middle of the two side plates and is used to clamp the muffler pipe to be processed;
[0010] The expansion mechanism is horizontally arranged on the side plate and is used for expanding the muffler pipe fittings. The front and rear sides of the clamping mechanism are respectively provided with a first transmission frame and a second transmission frame for conveying the muffler pipe fittings.
[0011] By adopting the above-mentioned structural design, the muffler pipe expanding device includes a movable base, a clamping mechanism and a expanding mechanism, wherein the clamping mechanism clamps the muffler pipe transmitted from the first transmission rack, the clamping mechanism clamps the muffler pipe part so that the end to be expanded is exposed, and the expanding mechanism expands the muffler pipe. The device has a simple structure and is easy to operate, and can perform expanding processing continuously. Compared with traditional manual processing, the processing efficiency is further improved.
[0012] Further, the clamping mechanism comprises:
[0013] A mounting plate is connected to the top of the two side plates, and a support seat is arranged opposite to the mounting plate at a distance below the mounting plate;
[0014] A first linear actuator is vertically mounted on the mounting plate, wherein a movable end of the first linear actuator is connected to an upper clamping block;
[0015] The lower clamping block is fixedly arranged on the top of the support seat. The upper clamping block is driven by the first linear actuator to approach the lower clamping block to form a counter clamping for the muffler pipe fitting on the lower clamping block.
[0016] By adopting the above structural design, the lower clamping block of the clamping mechanism is fixedly arranged on the support seat, and the upper clamping block is connected to the movable end of the first linear actuator. Under the drive of the first linear actuator, the upper clamping block can approach or move away from the lower clamping block, thereby clamping the muffler pipe.
[0017] Furthermore, the lower clamping block is respectively connected to the second transfer frame and the first transfer frame, wherein the transmission channels of the second transfer frame and the first transfer frame are both inclined, the lower end of the first transfer frame abuts against the top of the lower clamping block, and the higher end of the second transfer frame abuts against the top of the lower clamping block.
[0018] Furthermore, the lower clamping block and the upper clamping block are provided with semi-tubular clamping grooves along the length direction.
[0019] Furthermore, two spaced-apart through-hole grooves are provided on the end portion of the lower end of the first transmission frame, a second linear actuator is vertically installed on the back of the support seat, and two spaced-apart top blocks are connected to the second linear actuator. Driven by the second linear actuator, the top block extends from the through-hole groove and lifts the muffler pipe fitting on the first transmission frame, so that the muffler pipe fitting rolls into the slot of the lower clamping block.
[0020] By adopting the above-mentioned structural design, the unprocessed muffler pipe fittings are transferred from one side of the first transmission frame to the lower clamping block, and after the expansion process, they are rolled onto the second transmission frame for subsequent further processing. Specifically, since the transmission channels of the second transmission frame and the first transmission frame are both inclined, the muffler pipe fittings on the first transmission frame can automatically roll down to the lower clamping block, and the top block, driven by the second linear actuator, extends from the through-hole groove and lifts the muffler pipe fittings on the first transmission frame, so that the muffler pipe fittings roll into the slot of the lower clamping block, and then the upper clamping block, driven by the first linear actuator, clamps the muffler pipe fittings in opposite directions, and the expansion mechanism performs expansion processing. After processing, the muffler pipe fittings can be taken out manually.
[0021] Further, the expansion mechanism comprises:
[0022] A third linear actuator is horizontally connected to one of the side plates, a movable end of the third linear actuator is connected to a flaring die, and the flaring die and the muffler pipe fitting on the clamping mechanism are in the same horizontal plane;
[0023] The tightening block is arranged opposite to the expanding die, and the tightening block is horizontally fixedly connected to the other side plate.
[0024] By adopting the above structural design, the expanding principle of the expanding mechanism is that the third linear actuator drives the expanding die to gradually extend into the muffler pipe fitting, thereby gradually expanding the muffler pipe fitting to achieve the expanding process.
[0025] Furthermore, it also includes a distribution box and a three-color lamp. The bottom of the mobile base is equipped with movable casters and lifting legs, and a counterweight block is arranged inside the mobile base.
[0026] Compared with the prior art, the utility model has the following beneficial effects:
[0027] 1. The muffler pipe expanding device includes a movable base, a clamping mechanism and a expanding mechanism, wherein the clamping mechanism clamps the muffler pipe transmitted from the first transmission rack, the clamping mechanism clamps the muffler pipe part so that the end to be expanded is exposed, and the expanding mechanism expands the muffler pipe. The device has a simple structure and is easy to operate, and can perform expanding processing continuously. Compared with traditional manual processing, the processing efficiency is further improved.
[0028] 2. The lower clamping block of the clamping mechanism is fixedly arranged on the support seat, and the upper clamping block is connected to the movable end of the first linear actuator. Under the drive of the first linear actuator, the upper clamping block can approach or move away from the lower clamping block to clamp the muffler pipe fittings. The muffler pipe fittings on the first transmission rack can automatically roll down to the lower clamping block. Under the drive of the second linear actuator, the top block extends out of the through hole groove and lifts the muffler pipe fittings on the first transmission rack, so that the muffler pipe fittings roll into the slot of the lower clamping block, and then the upper clamping block clamps the muffler pipe fittings oppositely under the drive of the first linear actuator to replace manual loading, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a three-dimensional structural schematic diagram of an embodiment of a muffler pipe expansion device of the utility model (viewing angle 1);
[0030] Figure 2 This is a three-dimensional structural schematic diagram of an embodiment of a muffler pipe expansion device of the utility model (viewing angle 2);
[0031] Figure 3 This is a structural schematic diagram of a muffler pipe expansion device of the utility model;
[0032] Figure 4 It is a three-dimensional structural schematic diagram of a clamping mechanism and a expanding mechanism in an embodiment of a muffler pipe expanding device of the utility model (viewing angle 1);
[0033] Figure 5 It is a three-dimensional structural schematic diagram of a clamping mechanism and a expanding mechanism in an embodiment of a muffler pipe expanding device of the utility model (viewing angle 2);
[0034] The reference numerals in the drawings of the specification include:
[0035] Muffler pipe fitting (01), movable base (1), side plate (2), clamping mechanism (3), expansion mechanism (4), first transmission frame (5), second transmission frame (6), distribution box (7), three-color lamp (8), movable caster (9), lifting foot column (10), V-shaped slide groove (11), counterweight block (12), mounting plate (31), first linear actuator (32), upper clamping block (33), support seat (34), lower clamping block (35), second linear actuator (36), top block (37), third linear actuator (41), expansion die (42), and tightening block (43). DETAILED DESCRIPTION
[0036] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0037] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0038] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0039] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0040] Embodiment 1:
[0041] like Figure 1-5 As shown, the utility model. Specifically, a muffler pipe expanding device, a mobile base 1, a panel of the mobile base 1 is provided with two oppositely arranged side panels 2; a clamping mechanism 3 is provided in the middle of the two side panels 2, and is used to clamp the muffler pipe 01 to be processed; an expanding mechanism 4 is horizontally provided on the side panels 2, and is used to expand the muffler pipe 01, and the front and rear sides of the clamping mechanism 3 are respectively provided with a first transmission rack 5 and a second transmission rack 6, which are used to transfer the muffler pipe 01. The muffler pipe expanding device comprises a mobile base 1, a clamping mechanism 3 and a expanding mechanism 4, wherein the clamping mechanism 3 clamps the muffler pipe 01 transferred from the first transmission rack 5, the clamping mechanism 3 clamps the muffler pipe 01 part, so that the end to be expanded is exposed, and the expanding mechanism 4 performs expansion processing on the muffler pipe 01, the device has a simple structure and is easy to operate, and can continuously perform expansion processing, and compared with traditional manual processing, the processing efficiency is further improved.
[0042] In this example, the clamping mechanism 3 includes: a mounting plate 31 connected to the top of the two side plates 2, and a support seat 34 is arranged opposite to the mounting plate 31 at intervals below the mounting plate 31; a first linear actuator 32 vertically mounted on the mounting plate 31, and an upper clamping block 33 is connected to the movable end of the first linear actuator 32; a lower clamping block 35 fixedly arranged on the top of the support seat 34, and the upper clamping block 33 is driven by the first linear actuator 32 to approach the lower clamping block 35, thereby forming a opposite clamping for the muffler pipe 01 on the lower clamping block 35. The lower clamping block 35 of the clamping mechanism 3 is fixedly arranged on the support seat 34, and the upper clamping block 33 is connected to the movable end of the first linear actuator 32. Under the drive of the first linear actuator 32, the upper clamping block 33 can approach or move away from the lower clamping block 35, thereby clamping the muffler pipe 01.
[0043] In this example, the lower clamping block 35 is connected to the second transmission frame 6 and the first transmission frame 5 respectively, wherein the transmission channels of the second transmission frame 6 and the first transmission frame 5 are both inclined, the lower end of the first transmission frame 5 is in contact with the top of the lower clamping block 35, and the higher end of the second transmission frame 6 is in contact with the top of the lower clamping block 35. The lower clamping block 35 and the upper clamping block 33 are provided with semi-tubular slots along the length direction. Two through-hole slots arranged at intervals are provided on the end of the lower end of the first transmission frame 5, and the back of the support seat 34 is vertically installed with a second linear actuator 36, and two spaced top blocks 37 are connected to the second linear actuator 36. The top block 37 extends from the through-hole slot under the drive of the second linear actuator 36 and lifts the muffler pipe 01 on the first transmission frame 5, so that the muffler pipe 01 rolls into the slot of the lower clamping block 35. The unprocessed muffler pipe fitting 01 is transferred from one side of the first transmission frame 5 to the lower clamping block 35, and after the expansion process, it rolls onto the second transmission frame 6 for subsequent further processing. Specifically, since the transmission channels of the second transmission frame 6 and the first transmission frame 5 are both inclined, the muffler pipe fitting 01 on the first transmission frame 5 can automatically roll to the lower clamping block 35, and the top block 37, driven by the second linear actuator 36, extends from the through hole groove and lifts the muffler pipe fitting 01 on the first transmission frame 5, so that the muffler pipe fitting 01 rolls into the slot of the lower clamping block 35, and then the upper clamping block 33, driven by the first linear actuator 32, clamps the muffler pipe fitting 01 in the opposite direction, and the expansion mechanism 4 performs the expansion process. After processing, the muffler pipe fitting 01 can be taken out manually.
[0044] In this example, the expanding mechanism 4 includes: a third linear actuator 41, which is horizontally connected to one of the side plates 2, and the movable end of the third linear actuator 41 is connected to a expanding die 42, and the expanding die 42 and the muffler pipe 01 on the clamping mechanism 3 are in the same horizontal plane; a tightening block 43, which is arranged opposite to the expanding die 42, and the tightening block 43 is horizontally fixedly connected to the other side plate 2. The expanding principle of the expanding mechanism 4 is that the third linear actuator 41 drives the expanding die 42 to gradually extend into the muffler pipe 01, thereby gradually expanding the muffler pipe 01 to achieve the expanding process. The expanding process described in this way is a conventional prior art, in which the first linear actuator 32, the second linear actuator 36 and the third linear actuator 41 can adopt conventional electric push rods or cylinders and other components.
[0045] It also includes a distribution box 7 and a three-color lamp 8. The bottom of the mobile base 1 is installed with movable casters 9 and a lifting foot column 10, and a counterweight block 12 is arranged inside the mobile base 1.
[0046] Working principle: the unprocessed muffler pipe fitting 01 is transferred from one side of the first transmission rack 5 to the lower clamping block 35, and after the expansion process, it rolls onto the second transmission rack 6 for subsequent further processing. Specifically, since the transmission channels of the second transmission rack 6 and the first transmission rack 5 are both inclined, the muffler pipe fitting 01 on the first transmission rack 5 can automatically roll to the lower clamping block 35, and the top block 37, driven by the second linear actuator 36, extends from the through-hole groove and lifts the muffler pipe fitting 01 on the first transmission rack 5, so that the muffler pipe fitting 01 rolls into the slot of the lower clamping block 35, and then the upper clamping block 33, driven by the first linear actuator 32, clamps the muffler pipe fitting 01 in the opposite direction, and the third linear actuator 41 drives the expansion die 42 to gradually extend into the muffler pipe fitting 01, thereby gradually expanding the muffler pipe fitting 01 to realize the expansion process. After processing, the muffler pipe fitting 01 can be taken out manually.
[0047] The above are only embodiments of the utility model, and the circuits, electronic components and modules involved are all prior art, which can be fully implemented by those skilled in the art. It is needless to say that the content protected by this application does not involve improvements to software and methods. The common sense such as the known specific structure and characteristics in the scheme is not described in detail here. Ordinary technicians in the relevant field know all the common technical knowledge in the technical field of the utility model before the application date or priority date, can obtain all the prior art in the field, and have the ability to apply conventional experimental means before the date. Ordinary technicians in the relevant field can improve and implement this scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for ordinary technicians in the relevant field to implement this application. It should be pointed out that for those skilled in the art, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent.
Claims
1. A muffler pipe expansion device, characterized in that: include; A mobile base (1), wherein two side panels (2) arranged opposite to each other are arranged on a panel of the mobile base (1); A clamping mechanism (3) is arranged in the middle of the two side plates (2) and is used to clamp the muffler pipe (01) to be processed; The expanding mechanism (4) is horizontally arranged on the side plate (2) and is used for expanding the muffler pipe (01). The front and rear sides of the clamping mechanism (3) are respectively provided with a first transmission rack (5) and a second transmission rack (6) for transmitting the muffler pipe (01).
2. A muffler pipe expansion device as claimed in claim 1, characterized in that , the clamping mechanism (3) comprises: A mounting plate (31) connected to the top of the two side plates (2), wherein a support seat (34) is provided below the mounting plate (31) at a distance from the top; A first linear actuator (32) is vertically mounted on the mounting plate (31), wherein a movable end of the first linear actuator (32) is connected to an upper clamping block (33); The lower clamping block (35) is fixedly arranged on the top of the support seat (34), and the upper clamping block (33) is driven by the first linear actuator (32) to approach the lower clamping block (35) to form a counter clamping for the muffler pipe (01) on the lower clamping block (35).
3. A muffler pipe expansion device as claimed in claim 2, characterized in that: The lower clamping block (35) is respectively connected to the second transmission frame (6) and the first transmission frame (5), wherein the transmission channels of the second transmission frame (6) and the first transmission frame (5) are both inclined, and the lower end of the first transmission frame (5) abuts against the top of the lower clamping block (35), and the higher end of the second transmission frame (6) abuts against the top of the lower clamping block (35).
4. A muffler pipe expansion device as claimed in claim 2, characterized in that: The lower clamping block (35) and the upper clamping block (33) are provided with semi-tubular clamping grooves along the length direction.
5. A muffler pipe expansion device as claimed in claim 4, characterized in that: Two through-hole grooves arranged at intervals are provided on the end of the lower end of the first transmission frame (5); a second linear actuator (36) is vertically installed on the back of the support seat (34); two spaced-apart top blocks (37) are connected to the second linear actuator (36); the top blocks (37) extend from the through-hole grooves under the drive of the second linear actuator (36) and lift the muffler pipe (01) on the first transmission frame (5), so that the muffler pipe (01) rolls into the slot of the lower clamping block (35).
6. A muffler pipe expansion device as claimed in claim 1, characterized in that: The expansion mechanism (4) comprises: A third linear actuator (41) is horizontally connected to one of the side plates (2); a movable end of the third linear actuator (41) is connected to a flaring die (42); the flaring die (42) and the muffler pipe (01) on the clamping mechanism (3) are in the same horizontal plane; The abutting block (43) is arranged opposite to the expanding die (42), and the abutting block (43) is horizontally fixedly connected to the other side plate (2).
7. A muffler pipe expansion device as claimed in claim 1, characterized in that: It also includes a distribution box (7) and a three-color lamp (8); the bottom of the mobile base (1) is equipped with mobile casters (9) and lifting legs (10); and a counterweight block (12) is arranged inside the mobile base (1).
Citation Information
Patent Citations
Pipe fitting flaring device for silencer machining
CN215431205U