Thin-wall special-shaped workpiece machining tool
By designing a thin-walled special-shaped workpiece processing tooling including base, fixing components and pads, the problems of low efficiency and shock knife phenomenon of thin-walled special-shaped products during vehicle processing are solved, and stable processing of workpieces and improved yield.
Patent Information
- Application Number
- CN202420683290.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-03
AI Technical Summary
During the processing of thin-walled special-shaped products, due to the deep groove of the parts and the thin bottom wall of the groove, the processing efficiency is low and easy to produce shock knife phenomena, resulting in product deformation and affecting the yield rate.
A thin-walled special-shaped workpiece processing tool is designed, including a base, a fixing component and a pad. The base fixes the connection between the inner wall and the flat surface, the fixing component fixes the outer wall, and the pad supports the flat surface to prevent the phenomenon of shock.
Through the design of this tooling, it is possible to maintain stability throughout the workpiece processing, reduce the phenomenon of shock and improve the yield rate of thin-walled special-shaped products.
Smart Images

Figure CN222660768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing thin-walled special-shaped workpieces, in particular to a tool for processing thin-walled special-shaped workpieces. Background Art
[0002] Thin-walled special-shaped products are processed in the process of turning because the parts have deep grooves and thin bottom walls. The shape of the product also limits the use of fixtures for direct clamping during the turning process, resulting in very low processing efficiency. The conventional processing method is to use three-jaw clamping for clampable positions, and use tooling to turn the products at positions that cannot be clamped. However, when processing the grooves of the products, the thickness between the outer wall and the inner wall of the grooves becomes thinner and thinner, the product will vibrate and the product will be deformed, resulting in product scrapping, which in turn affects the yield rate of thin-walled special-shaped products.
[0003] Therefore, it is urgent to propose a thin-walled special-shaped workpiece processing tooling to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a thin-walled special-shaped workpiece processing tool, which can reduce the tool chattering phenomenon during the lathe processing of thin-walled special-shaped products, thereby improving the yield rate of thin-walled special-shaped products.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] A tool for processing a thin-walled special-shaped workpiece, wherein the workpiece comprises a slot and a plane portion extending radially along the slot, wherein the slot comprises an inner wall and an outer wall, and the tool for processing the thin-walled special-shaped workpiece is used to process the inner wall, the outer wall and the plane portion, and the tool for processing the thin-walled special-shaped workpiece comprises:
[0007] A base, which can fix the connection between the inner wall and the plane part so as to process the outer wall;
[0008] A fixing assembly is disposed on the base, and the fixing assembly can fix the outer wall to process the inner wall;
[0009] A cushion block is arranged on the base, and the cushion block can support the plane portion.
[0010] Preferably, the fixing assembly comprises a circumferential fixing block, on which a first fitting portion is provided, and when the inner wall is processed, the inner wall of the first fitting portion can fit with the outer wall.
[0011] Preferably, a plurality of the circumferential fixing blocks are provided, and the plurality of the circumferential fixing blocks are arranged at intervals along the circumference of the base, and the first fitting portions on the plurality of the circumferential fixing blocks can be arranged to form a complete circle.
[0012] Preferably, the fixing assembly further comprises a plurality of clamping blocks, and a clamping block is disposed in the gap between every two adjacent circumferential fixing blocks.
[0013] Preferably, the clamping block is provided with a second fitting portion, and when the inner wall is processed, the second fitting portion can fit with the outer wall.
[0014] Preferably, the second fitting portion is configured to be stepped.
[0015] Preferably, one end of the cushion block is fixedly connected to the base, and the other end of the cushion block is bonded to the planar portion.
[0016] Preferably, a plurality of cushion blocks are arranged along the circumference of the base.
[0017] Preferably, a fixing hole is provided at the connection between the inner wall and the planar portion, the thin-walled special-shaped workpiece processing tooling also includes a fastener, and an avoidance groove is provided on the base. When processing the outer wall, the fastener can pass through the avoidance groove and connect with the fixing hole to fix the workpiece on the base.
[0018] Preferably, when processing the outer wall, the planar portion is bonded to the base.
[0019] Beneficial effects:
[0020] The utility model improves the design of a tool for processing thin-walled special-shaped workpieces, and the tool for processing thin-walled special-shaped workpieces includes a base, a fixing component and a cushion block. The base can fix the connection between the inner wall and the plane portion to process the outer wall. The fixing component is arranged on the base, and the fixing component can fix the outer wall to process the inner wall. The cushion block is arranged on the base, and the cushion block can support the plane.
[0021] The base is provided to fix the connection between the inner wall and the plane part, so that the outer wall can be processed and the tool chattering phenomenon can be prevented during the processing of the outer wall. The fixing component is provided to fix the outer wall of the workpiece, so as to prevent the thickness of the groove wall from becoming thinner and thinner during the processing of the inner wall, thereby preventing the tool chattering phenomenon and causing deformation of the product. The pad is provided to support the plane part to prevent the tool chattering phenomenon from occurring when the workpiece is processed. The base, the fixing component and the pad are provided so that the thin-walled special-shaped processing tooling can always maintain the stability of the workpiece during the entire processing process of the workpiece, thereby improving the product yield of thin-walled special-shaped workpieces. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0023] Figure 1 It is a schematic diagram of the structure of a workpiece provided by an embodiment of the utility model;
[0024] Figure 2 It is a schematic diagram of the structure of a tooling for processing thin-walled special-shaped workpieces provided by an embodiment of the utility model;
[0025] Figure 3 It is a schematic diagram of the structure when processing the inner wall provided by an embodiment of the utility model;
[0026] Figure 4 It is a schematic diagram of the structure when processing the outer wall provided by an embodiment of the utility model.
[0027] In the figure:
[0028] 1. Base; 11. Avoidance groove;
[0029] 2. Fixing assembly; 21. Circumferential fixing block; 211. First fitting portion; 22. Clamping block; 221. Second fitting portion;
[0030] 3. Pads;
[0031] 100, workpiece; 101, inner wall; 102, outer wall; 103, flat surface; 104, fixing hole. DETAILED DESCRIPTION
[0032] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0033] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0035] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0036] When processing thin-walled special-shaped workpieces, it is inconvenient to clamp the workpieces, and the workpieces are thin and easily deformed. In the prior art, three-jaw clamping is usually used to fix the workpieces for processing, but when processing the inner wall of the slot, as the processing proceeds, the slot becomes thinner and thinner, and the workpiece is prone to vibration, which easily causes the workpiece to deform, and the product yield of the processed workpiece cannot be guaranteed.
[0037] Figure 1 FIG. 1 shows a schematic diagram of the structure of the workpiece provided in this embodiment. Figure 1 As shown, in this embodiment, the workpiece 100 includes a slot and a plane portion 103 extending radially along the slot, the slot includes an inner wall 101 and an outer wall 102 , and the thin-walled special-shaped workpiece processing tool is used to process the slot and the plane portion 103 .
[0038] Figure 2 The schematic diagram of the structure of the thin-walled special-shaped workpiece processing tooling provided in this embodiment is shown. Figure 3 FIG. 1 shows a schematic diagram of the structure of the inner wall 101 provided in this embodiment when being processed. Figure 2 and Figure 3 Combined with Figure 1As shown, in order to solve the above problems, an embodiment of the utility model provides a thin-walled special-shaped workpiece processing tool, which includes a base 1, a fixing component 2 and a cushion block 3. The base 1 can fix the connection between the inner wall 101 and the plane portion 103 to process the outer wall 102. The fixing component 2 is arranged on the base 1, and the fixing component 2 can fix the outer wall 102 to process the inner wall 101; the cushion block 3 is arranged on the base 1, and the cushion block 3 can support the plane.
[0039] The base 1 is provided to fix the connection between the inner wall 101 and the plane portion 103, so that the outer wall 102 can be processed and the tool chattering phenomenon can be prevented during the processing of the outer wall 102. The fixing component 2 is provided to fix the outer wall 102 of the workpiece 100, so as to prevent the thickness of the groove wall from becoming thinner and thinner during the processing of the inner wall 101, thereby preventing the tool chattering phenomenon and causing deformation of the product. The pad 3 is provided to support the plane portion 103 to prevent the tool chattering phenomenon from occurring when the workpiece 100 is processed. The base 1, the fixing component 2 and the pad 3 are provided so that the thin-walled special-shaped processing tooling can always maintain the stability of the workpiece 100 during the entire processing of the workpiece 100, thereby improving the product yield of the thin-walled special-shaped workpiece 100.
[0040] Furthermore, the fixing assembly 2 includes a circumferential fixing block 21, on which a first fitting portion 211 is provided. When the inner wall 101 is processed, the inner wall 101 of the first fitting portion 211 can fit with the outer wall 102 to fix the circumference of the outer wall 102, thereby preventing shaking or vibration of the tool when processing the inner wall 101 of the workpiece 100.
[0041] Preferably, a plurality of circumferential fixing blocks 21 are provided, and the plurality of circumferential fixing blocks 21 are arranged at circumferential intervals along the base 1. The first fitting portions 211 on the plurality of circumferential fixing blocks 21 can be arranged to form a complete circle. By gathering the plurality of circumferential fixing blocks 21 to form a complete circle or spreading the plurality of circumferential fixing blocks 21 to form a circle with a gap between two adjacent circumferential fixing blocks 21, the fixing assembly 2 can adapt to a variety of workpieces 100 of different shapes when fixing the outer wall 102, thereby improving the applicability of the present thin-walled special-shaped workpiece processing tooling.
[0042] Furthermore, the fixing assembly 2 also includes a plurality of clamping blocks 22 . A clamping block 22 is disposed in the gap between every two adjacent circumferential fixing blocks 21 . The clamping blocks 22 are disposed to clamp the outer wall 102 , thereby improving the fixing effect of the fixing assembly 2 on the outer wall 102 .
[0043] In this embodiment, three circumferential fixing blocks 21 are provided, and three clamping blocks 22 are provided. In other embodiments, the number of circumferential fixing blocks 21 can also be 4, 5 or 6, and the number of clamping blocks 22 can also be 4, 5 or 6, which is not specifically limited in this embodiment.
[0044] Furthermore, a second fitting portion 221 is provided on the clamping block 22 . When the inner wall 101 is processed, the second fitting portion 221 can fit with the outer wall 102 , so that the clamping block 22 can fit with the outer wall 102 , thereby improving the fixing effect of the clamping block 22 .
[0045] In this embodiment, the second fitting portion 221 is set to a stepped shape to adapt to slots with different processing radii. In other embodiments, the second fitting portion 221 can also be set to an arc shape to adapt to workpieces 100 with different slotting requirements. This embodiment does not specifically limit the specific shape of the second fitting portion 221. During the specific processing, the operator can make adaptive adjustments according to the requirements of the workpiece 100. Any shape that can be fitted with the outer wall 102 is within the protection scope of the disclosed embodiment.
[0046] Preferably, one end of the cushion block 3 is fixedly connected to the base 1, and the other end of the cushion block 3 is bonded to the plane portion 103 to fix the plane portion 103 to prevent the plane portion 103 from vibrating or shaking during processing.
[0047] Preferably, a plurality of cushion blocks 3 are arranged along the circumference of the base 1 , so as to more comprehensively position the plane portion 103 and further improve the stability of the plane portion 103 .
[0048] In this embodiment, there are 4 cushion blocks 3. In other embodiments, there may be 3, 5 or 6 cushion blocks 3, etc. The number of cushion blocks 3 is not specifically limited in this embodiment.
[0049] Figure 4 FIG. 1 shows a schematic diagram of the structure of the processed outer wall 102 provided in this embodiment. Figure 4 Combined with Figure 1-Figure 3 As shown, a fixing hole 104 is provided at the connection between the inner wall 101 and the plane portion 103, and the thin-walled special-shaped workpiece processing tooling also includes a fastener. An avoidance groove 11 is provided on the base 1. When processing the outer wall 102, the fastener can pass through the avoidance groove 11 and connect with the fixing hole 104 to fix the workpiece 100 on the base 1. Through the setting of the fixing hole 104 and the fastener, the workpiece 100 is fixed when processing the outer wall 102, thereby preventing the workpiece 100 from vibrating or shaking when processing the outer wall 102.
[0050] Preferably, when machining the outer wall 102 , the plane portion 103 is bonded to the base 1 , thereby further improving the stability of the workpiece 100 when machining the outer wall 102 .
[0051] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. A tool for processing a thin-walled special-shaped workpiece, wherein the workpiece (100) comprises a slot and a plane portion (103) extending radially along the slot, wherein the slot comprises an inner wall (101) and an outer wall (102), and the tool for processing the thin-walled special-shaped workpiece (100) is used to process the slot and the plane portion (103), and is characterized in that: The thin-walled special-shaped workpiece processing tooling comprises: A base (1), wherein the base (1) is capable of fixing the connection between the inner wall (101) and the plane portion (103) so as to process the outer wall (102); A fixing component (2) is arranged on the base (1), and the fixing component (2) is capable of fixing the outer wall (102) so as to process the inner wall (101); A cushion block (3) is arranged on the base (1), and the cushion block (3) is capable of supporting the plane portion (103).
2. The thin-walled special-shaped workpiece processing tool according to claim 1 is characterized in that: The fixing assembly (2) comprises a circumferential fixing block (21), on which a first fitting portion (211) is provided. When the inner wall (101) is processed, the inner wall (101) of the first fitting portion (211) can fit with the outer wall (102).
3. The thin-walled special-shaped workpiece processing tool according to claim 2 is characterized in that: A plurality of the circumferential fixing blocks (21) are provided, and the plurality of the circumferential fixing blocks (21) are arranged at intervals along the circumference of the base (1), and the first fitting portions (211) on the plurality of the circumferential fixing blocks (21) can be arranged to form a complete circle.
4. The thin-walled special-shaped workpiece processing tool according to claim 3 is characterized in that: The fixing assembly (2) further comprises a plurality of clamping blocks (22), wherein the clamping block (22) is arranged in the gap between every two adjacent circumferential fixing blocks (21).
5. The thin-walled special-shaped workpiece processing tool according to claim 4 is characterized in that: The clamping block (22) is provided with a second fitting portion (221), and when the inner wall (101) is processed, the second fitting portion (221) can fit with the outer wall (102).
6. The tooling for processing thin-walled special-shaped workpieces according to claim 5, characterized in that: The second fitting portion (221) is configured in a stepped shape.
7. The tooling for processing thin-walled special-shaped workpieces according to any one of claims 1 to 6, characterized in that: One end of the cushion block (3) is fixedly connected to the base (1), and the other end of the cushion block (3) is bonded to the plane portion (103).
8. The tooling for processing thin-walled special-shaped workpieces according to any one of claims 1 to 6, characterized in that: A plurality of cushion blocks (3) are arranged along the circumference of the base (1).
9. The tooling for processing thin-walled special-shaped workpieces according to any one of claims 1 to 6, characterized in that: A fixing hole (104) is provided at the connection between the inner wall (101) and the plane portion (103); the thin-walled special-shaped workpiece (100) processing tooling further comprises a fastener; an avoidance groove (11) is provided on the base (1); when processing the outer wall (102), the fastener can pass through the avoidance groove (11) and then be connected to the fixing hole (104) to fix the workpiece (100) on the base (1).
10. The tooling for processing thin-walled special-shaped workpieces according to claim 9, characterized in that: When the outer wall (102) is processed, the plane portion (103) is bonded to the base (1).