Large aluminum material machining auxiliary platform

By designing a large aluminum processing auxiliary platform with spring support and rotary seat, the problem of existing equipment being difficult to deal with large aluminum profiles is solved, flexible flipping and efficient processing of aluminum profiles are achieved, and processing efficiency and product quality are improved.

CN222661294UActive Publication Date: 2025-03-25YUNNAN AIJIA ALUMINUM CO LTD
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Patent Information

Application Number
CN202421403781.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-25
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing aluminum profile processing equipment is difficult to deal with large and ultra-long aluminum profiles, resulting in frequent manual movement, flip and adjusting positions during the processing process, which increases labor intensity, reduces processing efficiency and accuracy, and poses safety hazards.

Method used

A large aluminum processing auxiliary platform is designed, including spring support and rotary seat. The processing platform can be flexibly flipped in horizontal and vertical directions, and the aluminum profile can be lying, upright or obliquely upright at any angle through a hoist and a rotary mechanism.

Benefits of technology

The platform can significantly reduce the difficulty and danger of manual operation, improve processing efficiency and product quality, meet the needs of large-scale profile processing, and is easy to maintain and operate.

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Abstract

The utility model discloses a large aluminum material processing auxiliary platform which comprises a spring support and a rotary seat, a processing platform is arranged between the spring support and the rotary seat, a left clamping hook and a right clamping hook are arranged on the left side and the right side of the processing platform respectively, a guide plate is arranged on the side, close to the spring support, of the processing platform, and a stop rod is arranged at the end of the guide plate. A rotary mechanism is arranged above the rotary seat; a winch is arranged on the outer side of the spring support, a steel wire rope is wound on a winding drum of the winch, and the other end of the steel wire rope penetrates through the pulley block and then is connected with a stop rod. A cross beam is arranged above the machining platform, a travel switch is arranged on the cross beam, and when the winch pulls the steel wire rope to drive the machining platform to rotate around the rotary seat, the machining platform is erected in the vertical direction, the stop rod makes contact with the travel switch, and the travel switch is powered on to close the winch. According to the turnover device, aluminum profiles can be turned over in the horizontal direction and the vertical direction, large aluminum profiles can lie flat, stand or obliquely stand at any angle, and the turnover device is safe and reliable to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing, in particular to a large-scale aluminum profile processing auxiliary platform. Background Art

[0002] As the application of aluminum profiles becomes more and more extensive and complex, the demand for processing equipment is also increasing. However, most of the existing aluminum profile processing equipment is used to process small or medium-sized aluminum profiles, and it is not capable of processing large and extra-long aluminum profiles. At present, there is a lack of an auxiliary platform specifically for processing large aluminum profiles on the market, which leads to frequent manual movement, flipping and position adjustment during the processing. This manual operation not only increases the labor intensity and workload of workers, but also significantly reduces processing efficiency and accuracy, increases the risk of human error, and thus affects the quality of the product.

[0003] In the traditional aluminum profile processing process, the flipping and positioning operations are complicated, often requiring the collaboration of multiple workers, and there are certain safety hazards. Especially when processing larger or heavier aluminum profiles, the operation is more difficult and dangerous. In this case, it is impossible to ensure a stable and accurate processing environment, resulting in low overall production efficiency and failure to meet the requirements of modern industry for high-precision and high-efficiency production. Therefore, there is a need for a large-scale aluminum processing auxiliary platform with a reasonable design and easy operation, which can flexibly flip aluminum profiles in the horizontal and vertical directions, ensure that large aluminum profiles can lie flat, stand upright or stand at any angle smoothly, and reduce the difficulty and danger of manual operation. Utility Model Content

[0004] The purpose of the utility model is to provide a large-scale aluminum processing auxiliary platform with reasonable design, simple operation, safety and reliability. The platform should have the function of flexibly flipping aluminum profiles in the horizontal and vertical directions, ensuring that large aluminum profiles can be smoothly laid flat, upright or tilted at any angle, reducing the difficulty and danger of manual operation, improving processing efficiency and product quality, and being easy to maintain and operate, thus meeting the needs of large-size profile processing.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a large-scale aluminum material processing auxiliary platform, comprising a spring support and a swivel seat, a processing platform is arranged between the spring support and the swivel seat, a left hook and a right hook are arranged on the left and right sides of the processing platform respectively, a guide plate is arranged on the side of the processing platform close to the spring support, a stop rod is arranged on the end of the guide plate, and a swivel mechanism is arranged above the swivel seat; a winch is arranged on the outer side of the spring support, a steel wire rope is wound on the drum of the winch, one end of the steel wire rope is connected to the drum, and the other end is connected to the stop rod after passing through the pulley block; a crossbeam is arranged above the processing platform, and a travel switch is arranged on the crossbeam, when the winch pulls the steel wire rope to drive the stop rod and the processing platform to rotate around the swivel seat, so that the processing platform stands up in the vertical direction, the stop rod contacts the travel switch, and the travel switch is electrically actuated to close the winch.

[0006] Furthermore, the rotating mechanism includes a vertical shaft, a base, a first bearing seat, a second bearing seat and a slide. The vertical shaft is vertically installed on the rotating seat, the base is rotatably installed outside the vertical shaft through a bearing, the top of the vertical shaft is positioned by a round nut, and the gap between the vertical shaft and the base is filled with oil-immersed filler; a first bearing seat is arranged on the inner side of the base by bolts, the bottom of the processing platform is connected to the second bearing seat by a bracket, and the first bearing seat and the second bearing seat are connected by a slide.

[0007] Furthermore, the spring support includes a channel steel seat, which includes two vertical channel steels and two inclined support channel steels. A bracket is arranged between the two vertical channel steels, and a screw is installed between the top plate and the bottom plate of the bracket. The screw is provided with guide sleeves on the inner sides of the top plate and the bottom plate, and a spring is installed outside the guide sleeve.

[0008] Furthermore, the left hook and the right hook are movablely provided with a transverse clip for fixing the aluminum profile.

[0009] The beneficial effects of the utility model are as follows: the utility model arranges a slewing mechanism on one side of the processing platform and a spring support on the other side, and one end of the processing platform can be rotated around the slewing seat in the horizontal and vertical directions through the traction of the winch, which can realize both horizontal surface processing of large aluminum materials and vertical surface processing and grinding, which is beneficial for large aluminum materials to lie flat, stand upright or stand obliquely at any angle, avoid manual flipping, and is safe, reliable and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0011] Figure 2 It is a schematic diagram of the rotary mechanism structure;

[0012] Figure 3 It is a schematic diagram of the spring support structure;

[0013] In the figure: 1-processing platform, 21-left hook, 22-right hook, 3-horizontal clamp, 4-spring support, 41-channel steel seat, 42-bracket, 43-screw, 44-guide sleeve, 45-spring, 5-winch, 6-pulley block, 7-crossbeam, 8-slewing mechanism, 81-vertical shaft, 82-bearing, 83-base, 84-round nut, 85-oil-immersed packing, 86-first bearing seat, 87-second bearing seat, 88-slide, 89-bracket, 9-slewing seat, 10-travel switch, 11-stop rod, 12-guide plate. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] See also Figure 1-3 The utility model provides a technical solution, a large aluminum material processing auxiliary platform, including a spring support 4 and a swivel seat 9, a processing platform 1 is arranged between the spring support 4 and the swivel seat 9, a left hook 21 and a right hook 22 are arranged on the left and right sides of the processing platform 1, a guide plate 12 is arranged on the side of the processing platform 1 close to the spring support 4, a stop rod 11 is arranged at the end of the guide plate 12, a swivel mechanism 8 is arranged above the swivel seat 9; a spring support 4 is arranged on the outside of the spring support 4. The winch 5 has a steel wire rope wound on its drum, one end of which is connected to the drum, and the other end of which passes through the pulley block 6 and is connected to the stop rod 11. A crossbeam 7 is arranged above the processing platform 1, and a travel switch 10 is arranged on the crossbeam 7. When the winch 5 pulls the steel wire rope to drive the stop rod 11 and the processing platform 1 to rotate around the slewing seat 9, so that the processing platform 1 stands up in the vertical direction, the stop rod 11 contacts the travel switch 10, and the travel switch 10 is electrically actuated to close the winch 5.

[0016] The rotary mechanism 8 includes a vertical shaft 81, a base 83, a first bearing seat 86, a second bearing seat 87 and a slide 88. The vertical shaft 81 is vertically installed on the rotary seat 9, and the base 83 is rotatably installed outside the vertical shaft 81 through a bearing 82. The top of the vertical shaft 81 is positioned by a round nut 84, and the gap between the vertical shaft 81 and the base 83 is filled with an oil-immersed filler 85; a first bearing seat 86 is provided on the inner side of the base 83 by bolts, and the bottom of the processing platform 1 is connected to the second bearing seat 87 through a bracket 89, and the first bearing seat 86 and the second bearing seat 87 are connected by a slide 88.

[0017] The spring support 4 includes a channel steel seat 41, which includes two vertical channel steels and two oblique support channel steels. A bracket 42 is arranged between the two vertical channel steels. A screw 43 is installed between the top plate and the bottom plate of the bracket 42. The screw 43 is provided with a guide sleeve 44 on the inner side of the top plate and the bottom plate, and a spring 45 is installed outside the guide sleeve 44.

[0018] The left hook 21 and the right hook 22 are movably provided with a transverse clip 3 for fixing the aluminum profile.

[0019] The utility model design includes the following key technical points:

[0020] The utility model arranges a slewing mechanism 8 on one side of a processing platform 1, a spring support 4 on the other side, and a processing platform 1 between the spring support 4 and the slewing seat 9. The aluminum profile is placed on the processing platform 1, and the horizontal clamp 3 is clamped on the left hook 21 and the right hook 22 to fix the aluminum profile. One end of the processing platform 1 can be rotated around the slewing seat 9 in the horizontal and vertical directions by the traction of the winch 5, so that both the horizontal surface processing of large aluminum materials and the vertical surface processing and grinding can be realized. The platform should be able to be flexibly flipped in the horizontal and vertical directions to ensure that the large aluminum materials can lie flat, stand upright or stand obliquely at any angle smoothly, reduce the difficulty and danger of manual operation, improve processing efficiency and product quality, and be easy to maintain and operate, meeting the needs of modern large-size profile processing.

Claims

1. A large aluminum material processing auxiliary platform, characterized by: The invention comprises a spring support (4) and a slewing seat (9), a processing platform (1) is arranged between the spring support (4) and the slewing seat (9), a left hook (21) and a right hook (22) are arranged on the left and right sides of the processing platform (1), a guide plate (12) is arranged on the side of the processing platform (1) close to the spring support (4), a stop rod (11) is arranged at the end of the guide plate (12), and a slewing mechanism (8) is arranged above the slewing seat (9); a winch (5) is arranged on the outside of the spring support (4), and the winch (5) has a winding mechanism (8) arranged on the top of the slewing seat (9); A steel wire rope is wound around the drum, one end of the steel wire rope is connected to the drum, and the other end passes through a pulley block (6) and is connected to a stop rod (11); a crossbeam (7) is arranged above the processing platform (1), and a travel switch (10) is arranged on the crossbeam (7). When the winch (5) pulls the steel wire rope to drive the stop rod (11) and the processing platform (1) to rotate around the slewing seat (9), so that the processing platform (1) stands up in the vertical direction, the stop rod (11) contacts the travel switch (10), and the travel switch (10) is energized to close the winch (5).

2. The large aluminum material processing auxiliary platform according to claim 1 is characterized in that: The rotary mechanism (8) comprises a vertical shaft (81), a base (83), a first bearing seat (86), a second bearing seat (87) and a slide (88). The vertical shaft (81) is vertically mounted on the rotary seat (9). The base (83) is rotatably mounted on the outside of the vertical shaft (81) through a bearing (82). The top of the vertical shaft (81) is positioned by a round nut (84). The gap between the vertical shaft (81) and the base (83) is filled with an oil-immersed filler (85). A first bearing seat (86) is provided on the inner side of the base (83) by bolts. The bottom of the processing platform (1) is connected to the second bearing seat (87) by a bracket (89). The first bearing seat (86) and the second bearing seat (87) are connected by a slide (88).

3. The large aluminum material processing auxiliary platform according to claim 1 is characterized in that: The spring support (4) comprises a channel steel seat (41), the channel steel seat (41) comprises two vertical channel steels and two oblique support channel steels, a bracket (42) is arranged between the two vertical channel steels, a screw rod (43) is installed between the top plate and the bottom plate of the bracket (42), the screw rod (43) is provided with a guide sleeve (44) on the inner side of the top plate and the bottom plate, and a spring (45) is installed outside the guide sleeve (44).

4. The large aluminum material processing auxiliary platform according to claim 1, characterized in that: The left hook (21) and the right hook (22) are movablely provided with a horizontal clip (3) for fixing the aluminum profile.