Six-trolley-set EMS conveying equipment for automobile body conveying

By designing the EMS conveying equipment of six small car groups, using the cooperation of multiple conveying trolleys and connecting rods to uniformly share the load of the rubber-padded wheels, and efficient transportation is achieved through the PLC control system, the problem of low efficiency of the existing EMS conveying equipment when conveying the body of the automobile with a larger weight is solved, extending the service life of the rubber-padded wheels and improving the conveying efficiency.

CN222664570UActive Publication Date: 2025-03-25SHANGHAI SUTENG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421358594.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-25
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

When existing EMS conveying equipment conveys large-weight car bodies, the load-bearing capacity of the rubber-encapsulated wheels is insufficient, resulting in a shortened service life and low transportation efficiency.

Method used

A six-car group EMS conveying equipment is designed to achieve efficient EMS conveying by combining six conveying trolleys and connecting rods.

Benefits of technology

It extends the service life of the rubber-covered wheels, improves the conveying efficiency of the car body, and can effectively carry and transport new energy vehicle bodies with larger weights, meeting the efficient conveying needs of the automobile assembly line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to six-trolley set EMS conveying equipment for conveying an automobile body, which comprises an EMS conveying track and six conveying trolleys assembled on the EMS conveying track in a sliding manner, and each conveying trolley comprises a rubber coating wheel capable of reciprocating on the EMS conveying track; wherein the six conveying trolleys are divided into two conveying modules, and each conveying module comprises three conveying trolleys; in each conveying module, two adjacent conveying trolleys are connected through a first connecting rod, the other conveying trolley is connected with the first connecting rod through a second connecting rod, and a lifting appliance assembly used for fixedly grabbing an automobile body is connected between the two second connecting rods. Compared with the prior art, the EMS conveying device has the advantages that the load of the rubber coating wheel can be uniformly shared, and the EMS conveying of the whole six-trolley group can be realized under the matching of the lifting appliance assembly, so that the conveying efficiency of an automobile body is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of EMS transportation, in particular to an EMS transportation device of a six-car group used for transportation of automobile bodies. Background Art

[0002] EMS conveyor line, the full name of which is Electrified Monorail System Conveyor, uses a single electrically driven trolley to run on a track. It is an efficient automated material handling system, usually used for the transportation of equipment and parts within or between workshops, and is particularly suitable for production environments that require precise positioning and rapid transportation.

[0003] In the final assembly workshop of the automobile main engine factory, the car body is transported by EMS to realize the assembly of the bottom parts of the car body. After the installation is completed, it needs to be transported to the next station for the assembly of the bottom parts of the car body, and finally transported to the offline station. However, with the popularization of new energy electric vehicles, batteries and other components need to be installed on the process assembly line. Due to the large mass of batteries and other components, coupled with the weight of the large hoist itself, the weight of the whole vehicle also increases. Due to the limited carrying capacity of the rubber-coated wheels on the conveyor trolleys on the conventional EMS conveyor line, they are often unable to carry overweight car bodies, which greatly reduces the service life of the rubber-coated wheels and the transportation efficiency of the entire transportation production line.

[0004] Therefore, it is urgent to develop a new type of EMS conveying equipment to better convey automobile bodies and improve the transportation efficiency of automobile bodies. Utility Model Content

[0005] The utility model aims to overcome the defect of low transportation efficiency of the existing EMS conveying equipment and provide a six-car group EMS conveying equipment for conveying automobile bodies.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] An EMS conveying device with six trolleys for conveying automobile bodies, comprising an EMS conveying track and six conveying trolleys slidably mounted on the EMS conveying track, wherein the conveying trolleys each comprise a rubber-coated wheel capable of reciprocating on the EMS conveying track;

[0008] The six conveying trolleys are divided into two conveying modules, each of which includes three conveying trolleys;

[0009] In each of the conveying modules, two groups of adjacent conveying trolleys are connected by a first connecting rod, and another group of conveying trolleys is connected to the first connecting rod by a second connecting rod. A lifting device assembly for fixing and grabbing the automobile body is connected between the two second connecting rods.

[0010] Furthermore, one of the transport modules includes a group of driving trolleys and two groups of driven trolleys; the other transport module includes three driven trolleys. The drive of one driving trolley can drive the reciprocating movement of the remaining five driven trolleys, thereby realizing the EMS transport of the entire six-trolley group.

[0011] Furthermore, the driving trolley is connected to an electric driving component for driving it to move back and forth along the EMS conveying track.

[0012] Furthermore, the electric drive is connected to a PLC control system.

[0013] Furthermore, the trolley body of the conveying trolley is C-shaped and clamped on the EMS conveying track, and the rubber-coated wheels are all arranged in the slide groove of the EMS conveying track.

[0014] Furthermore, two ends of the first connecting rod are respectively installed on the bottom of the conveying trolley through bolt connection.

[0015] Furthermore, the cross section of the EMS conveying track is I-shaped.

[0016] Furthermore, the sling assembly includes hooks respectively mounted on the two second connecting rods, and a sling clamped between the two hooks.

[0017] Furthermore, the hooks all include a driving lifting motor, and the driving lifting motors are all connected to a PLC control system.

[0018] Furthermore, the size of the sling is adapted to the automobile body so as to better grasp and transport the automobile body.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] (1) The utility model can greatly reduce the load of a single rubber-coated wheel and increase the service life of the rubber-coated wheel through the ingenious coordination of six conveying trolleys and connecting rods; and with the cooperation of the sling assembly, the EMS conveying of the six trolleys can be realized to improve the conveying efficiency of the automobile body.

[0021] (2) The utility model can realize EMS transportation of the entire six-cart group by separately setting up a driving trolley and by coordinating the first connecting rod and the second connecting rod, and can drive the remaining five driven trolleys to move back and forth through the drive of one driving trolley.

[0022] (3) The driving parts of the utility model are all connected to a PLC control system, which can realize semi-automatic and efficient transportation of automobile bodies, so that automobile bodies can be efficiently transported between different assembly stations.

[0023] (4) The six-car EMS conveying equipment of the utility model can carry and transport heavy assembled new energy vehicle bodies through reasonable modular settings, and can meet the demand for efficient conveying of heavy vehicle bodies on the automobile assembly line. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall structure of the six-cart EMS conveying equipment of Example 2 of the utility model.

[0025] Figure 2 This is a top view of the six-cart EMS conveying equipment of Example 2 of the utility model.

[0026] Figure 3 This is a schematic diagram of the structure of the sling of Example 3 of the utility model.

[0027] Description of the markings in the figure:

[0028] 1-EMS conveying track, 2-conveying trolley, 21-driving trolley, 22-driven trolley, 23-electric driving part, 3-rubber-coated wheel, 4-first connecting rod, 5-second connecting rod, 6-hanging device assembly, 61-hook, 611-driving lifting motor, 62-hanging device. DETAILED DESCRIPTION

[0029] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and a specific operation process, but the protection scope of the present invention is not limited to the following embodiments.

[0030] In the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0032] Embodiment 1:

[0033] An EMS conveying device with six trolleys for conveying automobile bodies comprises an EMS conveying track 1 and six conveying trolleys 2 slidably mounted on the EMS conveying track 1. The conveying trolleys 2 each comprise a rubber-coated wheel 3 capable of reciprocating on the EMS conveying track 1.

[0034] The six conveying trolleys 2 are divided into two conveying modules, each of which includes three conveying trolleys 2. In each conveying module, two groups of adjacent conveying trolleys 2 are connected by a first connecting rod 4, and another group of conveying trolleys 2 is connected to the first connecting rod 4 by a second connecting rod 5, and a sling assembly 6 for fixing and grabbing the automobile body is connected between the two second connecting rods 5.

[0035] In this embodiment, the load of the rubber-coated wheel 3 is evenly shared by cooperating with the conveying trolley 2 and the first connecting rod 4 and the second connecting rod 5, which not only prolongs the service life of the rubber-coated wheel 3, but also realizes efficient EMS transportation of the entire six-trolley group.

[0036] Embodiment 2:

[0037] The present embodiment provides a six-cart EMS conveying device for conveying automobile bodies, which includes an EMS conveying track 1 and six conveying carts 2 slidably mounted on the EMS conveying track 1, and the conveying carts 2 each include a rubber-coated wheel 3 that can reciprocate on the EMS conveying track 1. The trolley body of the conveying cart 2 is C-shaped and clamped on the EMS conveying track 1, and the rubber-coated wheels 3 are all arranged in the slide groove of the EMS conveying track 1. The EMS conveying track 1 of the present embodiment is a steel track with an I-shaped cross section, and the rubber-coated wheels 3 are polyurethane rubber-coated wheels 3 commonly used in industry.

[0038] Among them, the six conveying carts 2 are divided into two conveying modules, which are respectively referred to as the first conveying module and the second conveying module in this embodiment, and each conveying module includes three conveying carts 2. The first conveying module includes a group of driving carts 21 and two adjacent groups of driven carts 22, and the second conveying module includes three driven carts 22. Only the driving cart 21 of the first conveying module is connected to an electric drive 23 for driving it to reciprocate along the EMS conveying track 1. The electric drive 23 of this embodiment is a conventional drive motor, the output shaft of the drive motor is connected to the drive cart 21, and the drive motor is connected to a PLC control system.

[0039] In the first conveying module, two groups of adjacent driven trolleys 22 are connected by a first connecting rod 4, and the driving trolley 21 is connected to the first connecting rod 4 by a second connecting rod 5. In the second conveying module, two groups of driven trolleys 22 close to the first conveying module are connected by a first connecting rod 4, and another group of driven trolleys 22 is connected to the first connecting rod 4 by a second connecting rod 5. Both ends of the first connecting rod 4 are respectively installed at the bottom of each conveying trolley 2 by bolt connection. A sling assembly 6 for fixing and grabbing the automobile body is connected between the second connecting rods 5 of the two conveying modules.

[0040] In this embodiment, by separately setting up a driving trolley 21 and cooperating with the first connecting rod 4 and the second connecting rod 5, the remaining five driven trolleys 22 can be driven to reciprocate by driving one driving trolley 21, thereby realizing EMS transportation of the entire six-trolley group.

[0041] Embodiment 3:

[0042] This embodiment provides a six-car EMS conveying device for conveying automobile bodies. The difference from the embodiment 2 is that the sling assembly 6 of this embodiment includes hooks 61 respectively installed on two second connecting rods 5, and a sling 62 clamped between the two hooks 61. The hooks 61 each include a driving lifting motor 611, and the driving lifting motor 611 is connected to a PLC control system, and can be lifted and lowered under the control of the control system. The size of the sling 62 is adapted to the automobile body to better grasp and fix the body and convey it.

[0043] The working principle of the six-car EMS conveying equipment in this embodiment is as follows:

[0044] After the sling 62 firmly grasps the automobile body, the lifting motor 611 is driven to drive the hook 61 to rise. Subsequently, the PLC control system drives the driving trolley 21 to move by controlling the electric drive 23, and drives the remaining five driven trolleys 22 to move back and forth with the cooperation of the first connecting rod 4 and the second connecting rod 5, thereby realizing the EMS transportation of the entire six-trolley group. Through the clever coordination of a driving trolley 21, five driven trolleys 22 and connecting rods, the load of a single rubber-coated wheel 3 can be greatly reduced, and the EMS transportation of the entire six-trolley group can be realized with the cooperation of the sling assembly to improve the transportation efficiency of the automobile body. At the same time, the EMS transportation equipment of the six-trolley group can carry and transport the assembled new energy automobile bodies with heavier weight through reasonable modular settings, which can meet the efficient transportation requirements of heavy automobile bodies on the automobile assembly line.

[0045] The above description of the embodiments is to facilitate the understanding and use of the utility model by those skilled in the art. It is obvious that those familiar with the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without creative work. Therefore, the utility model is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of the utility model without departing from the scope of the utility model should be within the scope of protection of the utility model.

Claims

1. A six-car EMS conveying equipment for conveying automobile bodies, characterized in that: It comprises an EMS conveying track (1) and six conveying trolleys (2) slidably mounted on the EMS conveying track (1), and each of the conveying trolleys (2) comprises a rubber-coated wheel (3) capable of reciprocating on the EMS conveying track (1); The six conveying trolleys (2) are divided into two conveying modules, and each conveying module includes three conveying trolleys (2); In each of the conveying modules, two groups of adjacent conveying trolleys (2) are connected via a first connecting rod (4), another group of conveying trolleys (2) is connected to the first connecting rod (4) via a second connecting rod (5), and a sling assembly (6) for fixing and grabbing the automobile body is connected between the two second connecting rods (5).

2. The six-car EMS conveying equipment for conveying automobile bodies according to claim 1 is characterized in that: One of the conveying modules includes a group of driving trolleys (21) and two groups of driven trolleys (22); the other conveying module includes three driven trolleys (22).

3. The six-car EMS conveying equipment for conveying automobile bodies according to claim 2 is characterized in that: The driving trolley (21) is connected to an electric driving member (23) for driving it to reciprocate along the EMS conveying track (1).

4. The six-car EMS conveying equipment for conveying automobile bodies according to claim 3 is characterized in that: The electric drive component (23) is connected to a PLC control system.

5. The six-car EMS conveying equipment for conveying automobile bodies according to claim 1 is characterized in that: The trolley body of the conveying trolley (2) is C-shaped and clamped on the EMS conveying track (1), and the rubber-coated wheels (3) are all arranged in the slide groove of the EMS conveying track (1).

6. The six-car EMS conveying equipment for conveying automobile bodies according to claim 1 is characterized in that: The two ends of the first connecting rod (4) are respectively installed on the bottom of the conveying trolley (2) through bolt connection.

7. The six-car EMS conveying equipment for conveying automobile bodies according to claim 1 is characterized in that: The cross section of the EMS conveying track (1) is in an I-shape.

8. The six-car EMS conveying equipment for conveying automobile bodies according to claim 1 is characterized in that: The sling assembly (6) comprises hooks (61) respectively mounted on two second connecting rods (5), and a sling (62) clamped between the two hooks (61).

9. The six-car EMS conveying equipment for conveying automobile bodies according to claim 8 is characterized in that: The hooks (61) all include a driving lifting motor (611), and the driving lifting motor (611) is connected to a PLC control system.

10. The six-car EMS conveying equipment for conveying automobile bodies according to claim 8, characterized in that: The size of the sling (62) is adapted to the vehicle body.

Citation Information

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