Magnet separator
By designing a magnet separator including a base, magnet feeding channel, magnet feeding channel, separation drive device and conveying device, the problem of inconvenience in magnet separation in the prior art is solved, rapid and automated separation and transportation of magnets are realized, labor costs are reduced, and automated production needs of the factory are met.
Patent Information
- Application Number
- CN202421298193.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The prior art is difficult to quickly and automatically separate multiple magnets stored together, resulting in high labor intensity and long time consuming, which cannot meet the factory's automated production task needs.
A magnet separator is designed, including a base, a magnet feeding channel, a magnet feeding channel, a separation drive device and a conveying device. The magnet is pushed into the magnet feeding channel through the feeding mechanism, and the magnet is staggered in the magnet feeding channel by using the first cylinder and the first pushing block to complete the separation operation, and the separated magnet is sent to the next step through the clamping mechanism and the conveying belt.
It realizes the rapid separation and automatic transportation of multiple magnets stored together, reducing labor intensity and time costs, and meeting the factory's automated production needs.
Smart Images

Figure CN222664751U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, in particular to a magnet separator. Background Art
[0002] Magnets are common items in our daily life and are widely used in various fields, such as electrical appliances, clothing, decoration, etc.
[0003] After small magnets are produced and processed, they need to be stored. In order to save storage space, multiple magnets of the same size are usually stored together. When the magnets are needed, the individual magnets are separated manually. Due to the strong magnetic attraction between the magnets, the labor intensity is high and the process is time-consuming, which cannot meet the factory's automated production task requirements.
[0004] Therefore, a magnet separator is needed urgently. Utility Model Content
[0005] The purpose of the utility model is to provide a magnet separator to address the deficiencies in the prior art. The utility model can quickly separate a plurality of magnets that are attracted and stored together. After separation, the magnets can be sent to subsequent processes that require the use of magnets. The labor intensity is low, the time consumption is short, the labor cost is reduced, and the factory's automated production task requirements are met.
[0006] The utility model is realized through the following technical scheme: a magnet separator, comprising a base, a magnet loading channel is arranged in the base, a magnet feeding channel is arranged at the discharge port at the upper end of the magnet loading channel, the magnet feeding channel and the magnet loading channel are arranged vertically at 90 degrees, a magnet loading device is arranged at the feed port at the lower end of the magnet loading channel, the magnet loading device comprises a magnet barrel, the upper end of the magnet barrel is connected with the feed port of the magnet loading channel, the lower end of the magnet barrel is provided with a lifting mechanism for pushing the magnet in the magnet barrel from bottom to top into the magnet loading channel, a separation drive device is arranged at the left end of the base, a conveying device is arranged at the discharge port of the magnet feeding channel, the separation drive device comprises a first pushing block and a first cylinder, the piston rod of the first cylinder is fixedly connected to the first pushing block, and the conveying device comprises a clamping mechanism and a conveyor belt.
[0007] Preferably, the ejecting mechanism comprises a second pushing block and a second cylinder, the piston rod of the second cylinder is fixedly connected to the second pushing block, a fixing frame is provided at the lower end of the magnet barrel, and the cylinder body of the second cylinder is fixedly connected to the fixing frame.
[0008] Preferably, the cross section of the magnet feeding channel is T-shaped.
[0009] Preferably, the clamping mechanism comprises a base, a turntable and a motor for driving the turntable to rotate are arranged at the upper end of the base, and a mechanical arm for clamping the magnet is arranged at the upper end of the turntable.
[0010] Preferably, the gripper of the robotic arm is made of non-magnetic material.
[0011] Preferably, the first pushing block and the second pushing block are both made of non-magnetic conductive materials.
[0012] Preferably, the base is provided with two groups of magnet loading channels, a magnet feeding channel, a magnet loading device, a separation driving device and a conveying device.
[0013] The beneficial effects of the utility model are as follows: multiple magnets that are attracted and stored together are located in the magnet material barrel, and the pushing mechanism pushes the magnets in the magnet material barrel from bottom to top into the magnet loading channel, and the top magnet will enter the magnet feeding channel through the discharge port of the magnet loading channel. At this time, the piston rod of the first cylinder extends out, driving the first pushing block to enter the magnet feeding channel, staggering the magnets in the magnet feeding channel and the magnets in the magnet loading channel to complete the separation action, and the first pushing block continues to push the separated magnets and pushes them out of the magnet feeding channel, and then the clamping mechanism clamps the magnets and sends them to the conveyor belt to be transported to the next process that needs to use the magnets. The utility model can quickly separate multiple magnets that are attracted and stored together, and after the separation is completed, they can be sent to the subsequent process that needs to use the magnets, with low labor intensity, short time consumption, reduced labor costs, and meeting the factory's automated production task requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 It is a schematic diagram of the structure of the utility model after the conveying device is hidden.
[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model after the conveying device is hidden.
[0017] Figure 4 It is a schematic diagram of the cross-sectional structure of the magnet feeding channel of the utility model.
[0018] Figure 5 It is a structural schematic diagram of the clamping mechanism of the utility model. DETAILED DESCRIPTION
[0019] The following is combined with Figure 1 To Attachment Figure 5 , and specific implementation methods are further described to further illustrate the utility model.
[0020] like Figures 1 to 3 As shown, a magnet separator comprises a base 1, wherein a magnet loading channel 2 is arranged in the base 1, a magnet feeding channel 3 is arranged at the discharge port at the upper end of the magnet loading channel 2, the magnet feeding channel 3 is arranged perpendicularly to the magnet loading channel 2 at 90 degrees, a magnet loading device 4 is arranged at the feed port at the lower end of the magnet loading channel 2, the magnet loading device 4 comprises a magnet barrel 41, the upper end of the magnet barrel 41 is connected with the feed port of the magnet loading channel 2, the lower end of the magnet barrel 41 is provided with a lifting mechanism 42 for pushing the magnet in the magnet barrel 41 from bottom to top into the magnet loading channel 2, a separation driving device 5 is arranged at the left end of the base 1, a conveying device 6 is arranged at the discharge port of the magnet feeding channel 3, the separation driving device 5 comprises a first pushing block 51 and a first cylinder 52, the piston rod of the first cylinder 52 is fixedly connected to the first pushing block 51, and the conveying device 6 comprises a clamping mechanism 61 and a conveyor belt 62.
[0021] In this embodiment, a plurality of magnets 7 which are attracted and stored together are located in the magnet barrel 41. The pushing mechanism 42 pushes the magnets 7 in the magnet barrel 41 from bottom to top into the magnet loading channel 2. The top magnets will enter the magnet feeding channel 3 through the discharge port of the magnet loading channel 2. At this time, the piston rod of the first cylinder 52 extends to drive the first pushing block 51 to enter the magnet feeding channel 3, stagger the magnets 7 in the magnet feeding channel 3 with the magnets 7 in the magnet loading channel 2, and complete the separation action. The first pushing block 51 continues to push the separated magnets 7 and removes them from the magnet feeding channel 3, then the clamping mechanism 61 clamps the magnet 7 and sends it to the conveyor belt 62, and then it is sent to the next process that needs to use the magnet 7. The piston rod of the first cylinder 52 is recovered, and the first push block 51 withdraws from the magnet feeding channel 3, and the next magnet 7 will continue to be pushed into the magnet feeding channel 3 to carry out the next separation process; the utility model can quickly separate a plurality of magnets 7 that are attracted and stored together, and after the separation is completed, they can be sent to the subsequent process that needs to use the magnet 7, with low labor intensity, short time consumption, reduced labor costs, and meet the factory's automated production task requirements.
[0022] In this embodiment, the pushing mechanism 42 includes a second pushing block 421 and a second cylinder 422, the piston rod of the second cylinder 422 is fixedly connected to the second pushing block 421, and a fixing frame 43 is provided at the lower end of the magnet barrel 41, and the cylinder body of the second cylinder 422 is fixedly connected to the fixing frame 43. The piston rod of the second cylinder 422 extends out, and the second pushing block 421 pushes the magnet 7 in the magnet barrel 41 from bottom to top into the magnet feeding channel 2, and the topmost magnet will enter the magnet feeding channel 3 through the discharge port of the magnet feeding channel 2.
[0023] like Figure 4As shown, in this embodiment, the cross-section of the magnet feeding channel 3 is set in a T-shape. The T-shape is set to ensure that after the magnet 7 enters the magnet feeding channel 3, without the interference of the separation drive device 5, the magnet 7 is prevented from detaching from the magnet feeding channel 3.
[0024] like Figure 5 As shown, in this embodiment, the clamping mechanism 61 includes a base 611, a turntable 612 and a motor 613 for driving the turntable 612 to rotate are arranged at the upper end of the base 611, and a mechanical arm 614 for clamping the magnet 7 is arranged at the upper end of the turntable 612. After the separated magnet 7 is pushed out of the magnet feeding channel 3, the mechanical arm 614 clamps the magnet 7 and sends it to the conveyor belt 62, and then transports it to the next process that needs to use the magnet 7.
[0025] In this embodiment, the clamping claws of the mechanical arm 614 are made of non-magnetic material to avoid adsorption with the magnet 7.
[0026] In this embodiment, the first pushing block 51 and the second pushing block 421 are both made of non-magnetic conductive materials to avoid adsorption with the magnet 7 .
[0027] In this embodiment, the base 1 is provided with two sets of magnet loading channels 2, a magnet feeding channel 3, a magnet loading device 4, a separation drive device 5 and a conveying device 6, so as to improve work efficiency and meet the requirements of automated production tasks of the factory.
[0028] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.
Claims
1. A magnetic separator, characterized in that: It includes a base, a magnet loading channel is arranged in the base, a magnet feeding channel is arranged at the discharge port at the upper end of the magnet loading channel, the magnet feeding channel is arranged perpendicularly to the magnet loading channel at 90 degrees, a magnet loading device is arranged at the feed port at the lower end of the magnet loading channel, the magnet loading device includes a magnet barrel, the upper end of the magnet barrel is connected with the feed port of the magnet loading channel, the lower end of the magnet barrel is provided with a lifting mechanism for pushing the magnet in the magnet barrel from bottom to top into the magnet loading channel, a separation driving device is arranged at the left end of the base, a conveying device is arranged at the discharge port of the magnet feeding channel, the separation driving device includes a first pushing block and a first cylinder, the piston rod of the first cylinder is fixedly connected to the first pushing block, and the conveying device includes a clamping mechanism and a conveyor belt.
2. A magnetic separator according to claim 1, characterized in that: The ejection mechanism comprises a second pushing block and a second cylinder, the piston rod of the second cylinder is fixedly connected to the second pushing block, a fixing frame is arranged at the lower end of the magnet barrel, and the cylinder body of the second cylinder is fixedly connected to the fixing frame.
3. A magnetic separator according to claim 1, characterized in that: The cross section of the magnet feeding channel is arranged in a T shape.
4. A magnetic separator according to claim 1, characterized in that: The clamping mechanism comprises a base, a turntable and a motor for driving the turntable to rotate are arranged on the upper end of the base, and a mechanical arm for clamping the magnet is arranged on the upper end of the turntable.
5. A magnetic separator according to claim 4, characterized in that: The clamping claw of the mechanical arm is made of non-magnetic material.
6. A magnetic separator according to claim 2, characterized in that: The first pushing block and the second pushing block are both made of non-magnetic conductive material.
7. A magnetic separator according to claim 1, characterized in that: The base is provided with two groups of magnet loading channels, a magnet feeding channel, a magnet loading device, a separation driving device and a conveying device.