Rodless cylinder with energy-saving and cleaning functions

By designing the slide rail and slide structure in the rodless cylinder, combined with the dust scraping mechanism and the zipper sealing structure, the vacuum channel is used to suck out dust, which solves the problems of high energy consumption and difficult dust removal by the rodless cylinder, and achieves the dual effects of energy saving and cleaning.

CN222668544UActive Publication Date: 2025-03-25SHANGHAI QILIKE PNEUMATIC EQUIP CO LTD
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Patent Information

Application Number
CN202421486532.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-03-25
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

During use, existing rodless cylinders have problems such as high energy consumption and difficult to remove dust, especially the air pressure rodless cylinders have high energy consumption and high maintenance costs.

Method used

A rodless cylinder with energy-saving and clean energy is designed, adopting a slide rail and a slider structure, and a dust scraping mechanism and a zipper sealing structure are provided on both sides of the slider. By setting multiple channels and vacuum generators in the end cap, dust is sucked out by vacuum, and waterproof and dustproof are achieved through a zipper sealing structure.

Benefits of technology

The energy-saving effect of rodless cylinder is achieved, while vacuuming dust is sucked out, which improves cleaning effect, reduces maintenance costs, and simplifies the dust collection structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222668544U_ABST
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Abstract

The utility model provides a rodless cylinder with energy-saving and cleaning functions, which comprises a rodless cylinder body composed of a sliding rail and a sliding block, end covers with the same structure are arranged on two sides of the sliding rail, the sliding block is arranged above the sliding rail, a body channel is arranged in the sliding rail and used for communicating the end covers, and the body channel is communicated with the sliding rail. A sliding block is arranged on the sliding rail, a dust scraping mechanism is arranged on the two sides of the sliding block in a matched mode, a zipper sealing structure is arranged between the sliding rail and the sliding block in a matched mode and used for achieving the waterproof and dustproof purposes, a zipper sealing channel is formed between the zipper sealing structures, and a first channel and a second channel are formed in the end cover. When airflow is communicated to a vacuum valve in the second channel through a quick discharge valve arranged in the first channel, the body channel is communicated with a vacuum channel, and the vacuum valve is matched with the second channel and the vacuum channel, so that a vacuum state can be generated, and dust in the channels can be sealed by the zipper; and the air is discharged through a discharge hole of the vacuum valve via the vacuum channel, so that the aim of cleaning is fulfilled.
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Description

Technical Field

[0001] The utility model relates to the field of rodless cylinders, and in particular to a rodless cylinder that is energy-saving and clean. Background Art

[0002] Compared with other types, rodless cylinder is a relatively new type of cylinder. The existing structure is mainly composed of piston and cylinder, while rodless cylinder is composed of slide rail and slider. Because of this, rodless cylinder has the advantages of small size, light weight, high precision and long life, and has been widely used in recent years.

[0003] The aforementioned rodless cylinders are roughly divided into magnetic rodless cylinders, hydraulic rodless cylinders, and pneumatic rodless cylinders; magnetic rodless cylinders usually have a simple structure and are easy to manufacture, but have a small driving force and low precision, and are only suitable for occasions where precision requirements are not high. Hydraulic rodless cylinders have a large driving force and high precision, but a relatively complex structure and high maintenance costs. Pneumatic rodless cylinders have a simple structure and are easy to maintain, but have a small driving force and high energy consumption, and pneumatic rodless cylinders are more commonly used on the market. The improvements of this utility model focus on a simpler structure, which is relatively easy to manufacture and maintain, as well as being able to effectively remove dust and reduce energy consumption. Utility Model Content

[0004] The main purpose of the utility model is to provide a rodless cylinder with energy saving and cleaning, which includes: a rodless cylinder body mainly composed of a slide rail and a slider, the two sides of the slide rail are provided with end covers of the same structure, the slider is arranged above the slide rail, and the slide rail has a body channel inside for the pair of end covers to communicate with each other;

[0005] A dust scraping mechanism is arranged on both sides of the slider, and a zipper sealing structure is arranged between the slide rail and the slider to provide waterproof and dustproof purposes, and a zipper sealing channel is formed between the zipper sealing structures, and a first channel and a second channel are arranged inside the end cover. When the airflow passes through a quick exhaust valve arranged in the first channel and is connected to a vacuum valve in the second channel, the main body channel is connected to a vacuum channel, and the vacuum valve cooperates with the second channel and the vacuum channel to generate a vacuum state so that the dust in the zipper sealing channel is discharged through the vacuum channel through a discharge hole of the vacuum valve.

[0006] Optionally, the zipper sealing structure is mainly composed of an upper sealing strip and a lower sealing strip clamped on the slide rail, and further cooperates with an upper guide block and a lower guide block of the slider. The upper guide block is arranged on the outside of the upper sealing strip, and the lower guide block is arranged between the upper sealing strip and the lower sealing strip. The slider is moved to push open and close, so that the zipper sealing structure has airtightness.

[0007] Optionally, at least one steel cable is disposed inside each of the upper sealing strip and the lower sealing strip to enhance the tensile strength.

[0008] Optionally, a barrier is provided inside the slider, which is roughly in the shape of a double lip to block splashing liquid and a large amount of falling dust.

[0009] Optionally, the dust scraping mechanism further includes: a scraping member, which is locked and cooperated with both sides of the slider, and an elastic member is provided between the scraping member and the slider to make the scraping member fit tightly with the zipper sealing structure.

[0010] Optionally, it also includes: a protective frame, which is arranged below the slider and cooperates with the zipper sealing structure to make the stability of the slider displacement more stable.

[0011] The utility model uses the original internal space of the end cover to establish multiple channels to cooperate with the installation of the vacuum generator and the quick exhaust valve, and is further assisted by the setting of the zipper sealing structure, so as to ensure that the slide rail is waterproof and dustproof. When the air is normally inlet and outlet, the dust can be sucked out in a vacuum manner by the vacuum generator and then discharged and collected together. Compared with the previous existing technology, there is no need to construct a relatively complex collection structure that is difficult to ensure the leakage of dust, and it also has a waterproof design. The above are the improved advantages of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional diagram of the utility model.

[0013] Figure 2 It is an exploded view of the utility model.

[0014] Figure 3 The utility model is based on Figure 1 AA cross-section diagram of .

[0015] Figure 4 Schematic diagram of various state circuits of the utility model.

[0016] Figure 5 It is a schematic diagram of the operation of the utility model in the end cover.

[0017] The following are marked in the figure:

[0018] 10...Rodless cylinder body

[0019] 11...Main channel

[0020] 20...Slide rail

[0021] 30...Slider

[0022] 301...Upper guide block

[0023] 302...Lower guide block

[0024] 303...Barrier

[0025] 31...Dust scraping mechanism

[0026] 311...Protective frame

[0027] 312...Elastic parts

[0028] 313...Scraping parts

[0029] 32...Zipper sealing structure

[0030] 321...Upper sealing strip

[0031] 3211...Wire rope

[0032] 322...Lower sealing strip

[0033] 323...Zipper sealed channel

[0034] 40...End cap

[0035] 41...First channel

[0036] 411...Quick exhaust valve

[0037] 42...Second channel

[0038] 421...Vacuum valve

[0039] 4211...Discharge hole

[0040] 43...Vacuum channel DETAILED DESCRIPTION

[0041] Generally, according to the best feasible embodiment of the utility model, and in conjunction with the accompanying drawings Figures 1 to 5 After the detailed description, the understanding of the utility model is increased. The utility model is a rodless cylinder with energy-saving and cleaning functions, which includes: a rodless cylinder body 10, which is composed of a slide rail 20 and a slider 30, a pair of end covers 40 of the same structure are arranged on both sides of the slide rail 20, the slider 30 is arranged above the slide rail 20, and a blocking member 303 is also arranged inside the slider 30, which is roughly in the shape of a double lip to block splashing liquid and a large amount of falling dust, and the slide rail 20 has a body channel 11 inside for connecting the pair of end covers 40, a dust scraping mechanism 31 is arranged on both sides of the slider 30, and a zipper sealing structure 32 is arranged between the slide rail 20 and the slider 30, and a zipper sealing channel 323 is formed between the zipper sealing structures 32;

[0042] The aforementioned dust scraping mechanism 31 is also provided with a scraping member 313 that is locked and cooperated on both sides of the slider 30, and an elastic member 312 is provided between the scraping member 313 and the slider 30 to enable the scraping member 313 to fit tightly with the zipper sealing structure 32, and a protective frame 311 is also provided under the slider 30, and the protective frame 311 can cooperate with the zipper sealing structure 32 for greater stability.

[0043] The aforementioned zipper sealing structure 32 is mainly composed of an upper sealing strip 321 and a lower sealing strip 322 which are clamped on the slide rail 20, and further cooperate with an upper guide block 301 and a lower guide block 302 of the slider 30. The upper guide block 301 is arranged on the outside of the upper sealing strip 321, and the lower guide block 301 is arranged between the upper sealing strip 321 and the lower sealing strip 322. The slider 30 is displaced to push open and close, so that the zipper sealing structure 32 has airtightness. The interior of the upper sealing strip 321 and the lower sealing strip 322 are each provided with at least one steel cable 3211 to enhance the tensile strength. Two steel cables are used in the present invention, but the number is not limited to this.

[0044] like Figure 4 As shown, first of all, Figure 4 From top to bottom, they are (a) standby state, (b) start-up state, and (c) pressure-maintaining state. The standby state is initially unused. When the airflow starts to push the slider 30, the slider 30 moves from left to right. This is the (b) start-up state. After the airflow continues to push the slider 30 to the right end cover 40, it is the (c) pressure-maintaining state. From the start-up state to the pressure-maintaining state, it can be seen that the relevant vacuum valves 42 are all in the start-up state, and the exhaust volume is limited at the vacuum nozzle of the vacuum valve 42 to produce a deceleration effect.

[0045] Please see again Figure 5 A first channel 41 and a second channel 42 are provided inside the end cover 40. When the airflow passes through a quick exhaust valve 411 provided in the first channel 41 and is connected to a vacuum valve 421 in the second channel 42, the main body channel 11 is connected to a vacuum channel 43. The vacuum valve 421 cooperates with the second channel 42 and the vacuum channel 43 to generate a vacuum state so that the dust in the zipper sealing channel 323 is discharged through the vacuum channel 43 through a discharge hole 4211 of the vacuum valve 421, thereby achieving the purpose of cleaning.

[0046] In summary, the utility model is a rodless cylinder with energy-saving and cleaning functions. The passage in the end cover can be used to cooperate with the installation of the quick exhaust valve 411 and the vacuum valve 421. When the slider 30 is pushed and displaced by the airflow, the dust can be absorbed by the vacuum action and discharged outside the rodless cylinder for collection. In addition, the zipper sealing structure 32 and the dust scraping mechanism 31 can enhance the dust collection and waterproofing effects, so that the rodless cylinder can save energy and achieve the purpose of cleaning at the same time.

Claims

1. A rodless cylinder with energy-saving and clean functions, comprising: a rodless cylinder body (10), which is composed of a slide rail (20) and a slider (30), a pair of end covers (40) of the same structure are provided on both sides of the slide rail (20), the slider (30) is arranged above the slide rail (20), and the slide rail (20) has a body channel (11) inside for the pair of end covers (40) to communicate with each other, characterized in that: A dust scraping mechanism (31) is arranged on both sides of the slider (30), and a zipper sealing structure (32) is arranged between the slide rail (20) and the slider (30), and a zipper sealing channel (323) is formed between the zipper sealing structures (32). A first channel (41) and a second channel (42) are arranged inside the end cover (40). When air flows through a quick exhaust valve (411) arranged in the first channel (41) and is connected to a vacuum valve (421) in the second channel (42), the main body channel (11) is connected to a vacuum channel (43), and the vacuum valve (421) cooperates with the second channel (42) and the vacuum channel (43) to generate a vacuum state so that dust in the zipper sealing channel (323) is discharged through the vacuum channel (43) through a discharge hole (4211) of the vacuum valve (421).

2. The rodless cylinder with energy-saving and cleaning functions according to claim 1, characterized in that: The zipper sealing structure (32) is mainly composed of an upper sealing strip (321) and a lower sealing strip (322) which are clamped on the slide rail (20), and further cooperate with an upper guide block (301) and a lower guide block (302) of the slider (30). The upper guide block (301) is arranged on the outside of the upper sealing strip (321), and the lower guide block (302) is arranged between the upper sealing strip (321) and the lower sealing strip (322). The slider (30) is displaced to push open and close, so that the zipper sealing structure (32) has airtightness.

3. The rodless cylinder with energy-saving and cleaning functions according to claim 2, characterized in that: At least one steel cable (3211) is respectively disposed inside the upper sealing strip (321) and the lower sealing strip (322) to enhance the tensile strength.

4. The rodless cylinder with energy-saving and cleaning functions according to claim 2, characterized in that: A blocking member (303) is also provided inside the sliding block (30) and is in the shape of a double lip for blocking splashing liquid and a large amount of falling dust.

5. The rodless cylinder with energy-saving and cleaning functions according to claim 1, characterized in that: The dust scraping mechanism (31) further comprises: a scraping member (313) which is locked and matched with both sides of the slider (30); and an elastic member (312) is provided between the scraping member (313) and the slider (30) for making the scraping member (313) fit tightly with the zipper sealing structure (32).

6. The rodless cylinder with energy-saving and cleaning functions according to claim 1, characterized in that: It also comprises: a protection frame (311) disposed below the slider (30) and used in conjunction with the zipper sealing structure (32) to ensure that the displacement stability of the slider (30) is more stable.