Splicing combined type valve ball

By designing a spliced ​​combined valve ball and using a combination structure of the hemisphere and bushing, the problem of inconvenient cleaning and replacement of valve balls in the prior art is solved, and the effect of convenient maintenance and reduced maintenance costs is achieved.

CN222668970UActive Publication Date: 2025-03-25XINCHUAN FLUID CONTROL CO LTD
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Patent Information

Application Number
CN202420757260.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-25
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

In the prior art, valve balls are inconvenient to clean and have high replacement costs.

Method used

A spliced ​​combined valve ball is designed, and the separation of the ball and the convenient replacement of the bushing by setting the first and second hemispheres, bushings, annular grooves, fixing rings and other components.

Benefits of technology

It realizes convenient disassembly, cleaning and maintenance of the sphere, reduces maintenance costs and improves practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valves, and discloses a spliced combined valve ball which comprises a first hemisphere and a second hemisphere, the first hemisphere and the second hemisphere are connected to form a ball body, and a channel is arranged in the ball body in a penetrating mode. The bushing is arranged in the channel; the number of the annular grooves is two, and the annular grooves are formed in the ball body in the circumferential direction of the two ends of the channel. And the fixing ring is inserted into the annular groove, and one end of the fixing ring is further fixed to the lining. The first hemisphere and the second hemisphere are arranged, so that the sphere can be conveniently split into two parts, disassembly, cleaning and maintenance are facilitated, the lining is arranged, the first hemisphere and the second hemisphere can be conveniently connected, pollution and corrosion to the sphere caused by direct contact between the channel and a transportation medium can be avoided, and after the lining is polluted and corroded, the sphere can be conveniently separated from the transportation medium. Cleaning or replacement can be conducted only by disassembling the lining, the maintenance cost is reduced, practicability is high, and the lining and the ball body can be connected more firmly through the annular groove and the fixing ring.
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Description

Technical Field

[0001] The utility model relates to the technical field of valves, in particular to a spliced ​​combined valve ball. Background Art

[0002] Valves are key devices used in fluid delivery systems to control the flow, direction, pressure and temperature of fluid media. They enable the flow or stop of media (such as liquids, gases, powders) in pipes and equipment, and can control their flow. Valves are widely used in industries, construction, agriculture, transportation and other fields, such as in the industrial field to control the flow of fluids in the production process, in the construction field to control water supply, drainage and other systems, in the agricultural field to control irrigation and drainage systems, and in the transportation field to control the fluid system of vehicles. The selection, installation and maintenance of valves need to be carried out in strict accordance with relevant specifications to ensure the safe, reliable and efficient operation of the fluid system. The valve ball is the core component of the ball valve, and its main function is to control the flow of fluids. The valve ball is usually composed of a spherical structure, which can be rotated by the valve stem to realize the opening, closing and regulation functions of the fluid. Ball valves have the characteristics of simple structure, good sealing, high temperature and high pressure resistance, and are widely used in industries, construction, chemical industry, metallurgy and other fields. In addition to directly controlling the opening and closing of the fluid, the ball valve also has the advantages of compact structure and easy operation and maintenance. It is suitable for a variety of working media, including water, solvents, acids and natural gas.

[0003] In the existing technology, the valve ball is usually designed as an integrated structure. During use, the valve ball may accumulate various impurities and dirt, and even be corroded by the transported medium, which requires regular cleaning or replacement of the ball to ensure the normal operation of the valve. However, since the ball is an integrated design, cleaning is complicated and difficult, and the cost of replacing the ball is high.

[0004] Therefore, there is an urgent need for a spliced ​​combined valve ball to solve the problems in the prior art that the valve ball is inconvenient to clean and the cost of replacing the valve ball is high. Utility Model Content

[0005] In view of this, the utility model proposes a spliced ​​combined valve ball, aiming to solve the problems in the prior art that the valve ball is inconvenient to clean and the cost of replacing the valve ball is high.

[0006] The utility model provides a spliced ​​combined valve ball, comprising:

[0007] A first hemisphere and a second hemisphere, wherein the first hemisphere and the second hemisphere are connected to form a sphere, and a channel is provided inside the sphere;

[0008] a bushing disposed in the passage;

[0009] Two annular grooves are provided, and the annular grooves are provided on the sphere along the circumference of the two ends of the channel;

[0010] A fixing ring is inserted in the annular groove, and one end of the fixing ring is also fixed to the bushing.

[0011] Furthermore, the cross section of the fixing ring is L-shaped, so that one end of the fixing ring is inserted into the annular groove, and the other end is bent toward the bushing and fixed to the end of the bushing.

[0012] Furthermore, the spliced ​​combined valve ball also includes:

[0013] A sealing ring is arranged on the inner side wall of the annular groove, and is used to strengthen the connection between the fixing ring and the annular groove.

[0014] Furthermore, the spliced ​​combined valve ball also includes:

[0015] a groove, which is arranged on the sphere and is perpendicular to the annular groove;

[0016] A positioning pin is arranged in the groove, the positioning pin passes through the fixing ring and is inserted into the sphere, and the positioning pin is used to fix the fixing ring.

[0017] Furthermore, a convex strip and a concave strip are provided at the connection between the first hemisphere and the second hemisphere, the convex strip of the first hemisphere and the concave strip of the second hemisphere are provided correspondingly and fit together, and the concave strip of the first hemisphere and the convex strip of the second hemisphere are provided correspondingly and fit together, so that the first hemisphere and the second hemisphere are tightly connected.

[0018] Furthermore, the spliced ​​combined valve ball also includes:

[0019] A connecting groove is arranged on the top of the sphere, and the connecting groove is used to connect the valve stem.

[0020] Furthermore, the spliced ​​combined valve ball also includes:

[0021] A sealing cover is arranged on the inner bottom surface of the connecting groove so as to ensure a tight connection between the first hemisphere and the second hemisphere.

[0022] Furthermore, the spliced ​​combined valve ball also includes:

[0023] The buffer layer is arranged in an annular shape, and the buffer layer is sleeved on the outer side wall of the bushing and is located between the bushing and the sphere.

[0024] Furthermore, the inner diameter of the buffer layer is less than or equal to the outer diameter of the bushing.

[0025] Furthermore, the outer diameter of the buffer layer is greater than or equal to the diameter of the channel.

[0026] Compared with the prior art, the beneficial effect of the utility model lies in that the first hemisphere and the second hemisphere are provided, so that the sphere can be conveniently split into two parts, thereby facilitating disassembly, cleaning and maintenance; the bushing is provided to conveniently connect the first hemisphere and the second hemisphere, and can also make the bushing contact with the transport medium in the channel, thereby avoiding direct contact between the channel and the transport medium to cause pollution and corrosion to the sphere; when the bushing is contaminated and corroded, it only needs to be removed for cleaning or replacement, thereby reducing maintenance costs and having strong practicality; the annular groove and the fixing ring are provided to make the connection between the bushing and the sphere more firmly. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] By reading the detailed description of the preferred embodiment below, various other advantages and benefits will become clear to those of ordinary skill in the art. The accompanying drawings are only used for the purpose of illustrating the preferred embodiment and are not considered to be limiting of the present invention. Moreover, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:

[0028] Figure 1 A cross-sectional view of a spliced ​​combined valve ball provided in an embodiment of the utility model;

[0029] Figure 2 A schematic diagram of the structure of a spliced ​​combined valve ball provided in an embodiment of the utility model;

[0030] Figure 3 A left side view of a spliced ​​combined valve ball provided by an embodiment of the utility model;

[0031] Figure 4 for Figure 1 A detailed enlargement of center A.

[0032] In the figure: 100, sphere; 110, first hemisphere; 120, second hemisphere; 121, convex strip; 122, concave strip; 130, channel; 140, annular groove; 141, sealing ring; 150, connecting groove; 151, sealing cover; 200, bushing; 300, fixing ring; 400, groove; 410, positioning pin; 500, buffer layer. DETAILED DESCRIPTION

[0033] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0034] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0035] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise specified, "plurality" means two or more.

[0036] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0037] See also Figure 1-4 As shown, this embodiment provides a spliced ​​combined valve ball, including a first hemisphere 110 and a second hemisphere 120, the first hemisphere 110 and the second hemisphere 120 are connected to form a sphere 100, and a channel 130 is arranged inside the sphere 100; a sleeve 200 is arranged in the channel 130; two annular grooves 140 are provided, and the annular grooves 140 are arranged on the sphere 100 along the circumference of both ends of the channel 130; a fixing ring 300 is inserted in the annular groove 140, and one end of the fixing ring 300 is also fixed to the sleeve 200.

[0038] It can be understood that by providing the first hemisphere 110 and the second hemisphere 120, the sphere 100 can be easily split into two parts, thereby facilitating disassembly, cleaning and maintenance. By providing the bushing 200, the first hemisphere 110 and the second hemisphere 120 can be easily connected, and the bushing 200 can also be brought into contact with the transport medium in the channel 130, thereby preventing the channel 130 from directly contacting the transport medium and causing contamination and corrosion to the sphere 100. When the bushing 200 is contaminated and corroded, it only needs to be removed for cleaning or replacement, thereby reducing maintenance costs and being highly practical. By providing the annular groove 140 and the fixing ring 300, the bushing 200 can be more firmly connected to the sphere 100.

[0039] In a specific embodiment of the present application, the cross-section of the fixing ring 300 is L-shaped, so that one end of the fixing ring 300 is inserted into the annular groove 140 and the other end is bent toward the bushing 200 and fixed to the end of the bushing 200 .

[0040] It is understandable that the cross section of the fixing ring 300 is set to be L-shaped, which can facilitate fixing the bushing 200 on the sphere 100, so that the bushing 200 is firmly installed, and can also make the connection between the first hemisphere 110 and the second hemisphere 120 more rigorous and firm.

[0041] In a specific embodiment of the present application, the spliced ​​assembly valve ball further includes a sealing ring 141 , which is disposed on the inner side wall of the annular groove 140 , and is used to reinforce the connection between the fixing ring 300 and the annular groove 140 .

[0042] It is understandable that the sealing ring 141 is provided on the inner wall of the annular groove 140 , so that the connection between the fixing ring 300 and the sphere 100 can be tighter, thereby strengthening the connection between the bushing 200 and the sphere 100 , and also strengthening the connection between the first hemisphere 110 and the second hemisphere 120 .

[0043] In a specific embodiment of the present application, the spliced ​​combination valve ball also includes a groove 400, which is arranged on the ball 100 and is perpendicular to the annular groove 140; a positioning pin 410, which is arranged in the groove 400, and the positioning pin 410 passes through the fixing ring 300 and is inserted into the ball 100, and the positioning pin 410 is used to fix the fixing ring 300.

[0044] It is understandable that the groove 400 is provided to facilitate the installation of the fixing pin, so that the fixing pin passes through the fixing ring 300 and is inserted into the sphere 100, which can strengthen the connection between the fixing ring 300 and the sphere 100, thereby further strengthening the connection between the bushing 200 and the sphere 100, making the connection between the first hemisphere 110 and the second hemisphere 120 more tight.

[0045] In a specific embodiment of the present application, a convex strip 121 and a concave strip 122 are provided at the connection between the first hemisphere 110 and the second hemisphere 120. The convex strip 121 of the first hemisphere 110 and the concave strip 122 of the second hemisphere 120 are provided correspondingly and fit together, and the concave strip 122 of the first hemisphere 110 and the convex strip 121 of the second hemisphere 120 are provided correspondingly and fit together, so that the first hemisphere 110 and the second hemisphere 120 are tightly connected.

[0046] It is understandable that the provision of the convex strips 121 and the concave strips 122 can increase the friction between the first hemisphere 110 and the second hemisphere 120, so that the first hemisphere 110 and the second hemisphere 120 fit precisely, the connection is not prone to deflection, and the first hemisphere 110 and the second hemisphere 120 are connected accurately and tightly.

[0047] In a specific embodiment of the present application, the spliced ​​assembly valve ball further includes a connection groove 150 , which is disposed on the top of the ball 100 , and the connection groove 150 is used to connect the valve stem.

[0048] In a specific embodiment of the present application, the spliced ​​combined valve ball further includes a sealing cover 151 , which is disposed on the inner bottom surface of the connecting groove 150 , so that the first hemisphere 110 and the second hemisphere 120 are tightly connected.

[0049] It can be understood that the sealing cover 151 is arranged on the inner bottom surface of the connecting groove 150, which can not only strengthen the connection between the first hemisphere 110 and the second hemisphere 120, but also prevent dirt from falling from the connecting groove 150 into the gap between the first hemisphere 110 and the second hemisphere 120, thereby avoiding affecting the normal operation of the valve.

[0050] In a specific embodiment of the present application, the spliced ​​combined valve ball further includes a buffer layer 500 which is arranged in an annular shape. The buffer layer 500 is sleeved on the outer wall of the bushing 200 and is located between the bushing 200 and the ball 100 .

[0051] It is understandable that the buffer layer 500 can effectively reduce the impact of the transport medium on the bushing 200 and the ball 100, and increase the service life of the bushing 200 and the ball 100, and can also play a role in heat insulation and heat preservation, thereby improving the performance of the valve. The buffer layer 500 can be made of elastic materials such as rubber and plastic, has good buffering effect and corrosion resistance, and can adapt to various environments and usage scenarios.

[0052] In a specific embodiment of the present application, the inner diameter of the buffer layer 500 is less than or equal to the outer diameter of the bushing 200 .

[0053] It is understandable that the inner diameter of the buffer layer 500 is less than or equal to the outer diameter of the bushing 200, so that the connection between the buffer layer 500 and the bushing 200 is tighter and less likely to loosen, thereby ensuring the buffering effect.

[0054] In a specific embodiment of the present application, the outer diameter of the buffer layer 500 is greater than or equal to the diameter of the channel 130 .

[0055] It is understandable that the outer diameter of the buffer layer 500 is greater than or equal to the diameter of the channel 130, so that the buffer layer 500 is in closer contact with the inside of the channel 130 and is not prone to loosening, thereby ensuring the buffering effect.

[0056] The working principle of the utility model is as follows: a buffer layer 500 is sleeved on the outer wall of the bushing 200, the first hemisphere 110 and the second hemisphere 120 are installed on the outside of the buffer layer 500, the fixing ring 300 is inserted into the annular groove 140 and fixed to the bushing 200, and the positioning pin 410 is fixed to complete the splicing combination of the sphere 100. When the bushing 200 needs to be cleaned or replaced, the positioning pin 410, the fixing ring 300, etc. are removed in sequence to complete the disassembly, and then the bushing 200 can be cleaned or replaced.

[0057] In summary, the first hemisphere 110 and the second hemisphere 120 are provided, so that the sphere 100 can be conveniently split into two parts, thereby facilitating disassembly, cleaning and maintenance. The bushing 200 is provided, so that the first hemisphere 110 and the second hemisphere 120 can be conveniently connected, and the bushing 200 can also be made to contact with the transport medium in the channel 130, thereby preventing the channel 130 from directly contacting with the transport medium and causing pollution and corrosion to the sphere 100. When the bushing 200 is contaminated and corroded, it only needs to be removed for cleaning or replacement, thereby reducing maintenance costs and being highly practical. The annular groove 140 and the fixing ring 300 can make the connection between the bushing 200 and the sphere 100 more firmly.

[0058] Furthermore, the cross section of the fixing ring 300 is set to be L-shaped, which can facilitate the fixing of the bushing 200 on the sphere 100, so that the bushing 200 is firmly installed, and the connection between the first hemisphere 110 and the second hemisphere 120 is more tight and firm. The sealing ring 141 is arranged on the inner side wall of the annular groove 140, which can make the connection between the fixing ring 300 and the sphere 100 more tight, thereby reinforcing the connection between the bushing 200 and the sphere 100, and also reinforcing the connection between the first hemisphere 110 and the second hemisphere 120. The groove 400 is arranged to facilitate the installation of the fixing pin, so that the fixing pin passes through the fixing ring 300 and is inserted into the sphere 100, which can reinforce the connection between the fixing ring 300 and the sphere 100, thereby reinforcing the connection between the bushing 200 and the sphere 100 again, and making the connection between the first hemisphere 110 and the second hemisphere 120 more tight.

[0059] Furthermore, the convex strips 121 and the concave strips 122 are provided to increase the friction between the first hemisphere 110 and the second hemisphere 120, so that the first hemisphere 110 and the second hemisphere 120 fit precisely and the connection is not easily deflected, so that the first hemisphere 110 and the second hemisphere 120 are connected precisely and tightly. The sealing cover 151 is provided on the inner bottom surface of the connecting groove 150, which can not only strengthen the connection between the first hemisphere 110 and the second hemisphere 120, but also prevent dirt from falling from the connecting groove 150 into the gap between the first hemisphere 110 and the second hemisphere 120, so as to avoid affecting the normal operation of the valve.

[0060] Furthermore, the setting of the buffer layer 500 can effectively reduce the impact force of the transport medium on the bushing 200 and the ball 100, and improve the service life of the bushing 200 and the ball 100. At the same time, it can also play a role in heat insulation and heat preservation, thereby improving the performance of the valve. The inner diameter of the buffer layer 500 is less than or equal to the outer diameter of the bushing 200, and the outer diameter of the buffer layer 500 is greater than or equal to the diameter of the channel 130, so that the connection between the buffer layer 500 and the bushing 200 is more tightly and not easy to loosen, thereby ensuring the buffer effect.

[0061] Those skilled in the art can understand that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A spliced ​​combined valve ball, characterized in that: include: A first hemisphere and a second hemisphere, wherein the first hemisphere and the second hemisphere are connected to form a sphere, and a channel is provided inside the sphere; a bushing disposed in the passage; Two annular grooves are provided, and the annular grooves are provided on the sphere along the circumference of the two ends of the channel; A fixing ring is inserted in the annular groove, and one end of the fixing ring is also fixed to the bushing.

2. The spliced ​​combined valve ball according to claim 1, characterized in that: The cross section of the fixing ring is L-shaped, so that one end of the fixing ring is inserted into the annular groove, and the other end is bent toward the bushing and fixed to the end of the bushing.

3. The spliced ​​combined valve ball according to claim 1, characterized in that: The spliced ​​combined valve ball also includes: A sealing ring is arranged on the inner side wall of the annular groove, and is used to strengthen the connection between the fixing ring and the annular groove.

4. The spliced ​​combined valve ball according to claim 1, characterized in that: The spliced ​​combined valve ball also includes: a groove, which is arranged on the sphere and is perpendicular to the annular groove; A positioning pin is arranged in the groove, the positioning pin passes through the fixing ring and is inserted into the sphere, and the positioning pin is used to fix the fixing ring.

5. The spliced ​​combined valve ball according to claim 1, characterized in that: A convex strip and a concave strip are provided at the connection between the first hemisphere and the second hemisphere. The convex strip of the first hemisphere and the concave strip of the second hemisphere are provided correspondingly and fit together, and the concave strip of the first hemisphere and the convex strip of the second hemisphere are provided correspondingly and fit together, so that the first hemisphere and the second hemisphere are tightly connected.

6. The spliced ​​combined valve ball according to claim 1, characterized in that: The spliced ​​combined valve ball also includes: A connecting groove is arranged on the top of the sphere, and the connecting groove is used to connect the valve stem.

7. The spliced ​​combined valve ball according to claim 6, characterized in that: The spliced ​​combined valve ball also includes: A sealing cover is arranged on the inner bottom surface of the connecting groove so as to ensure a tight connection between the first hemisphere and the second hemisphere.

8. The spliced ​​combined valve ball according to claim 1, characterized in that: The spliced ​​combined valve ball also includes: The buffer layer is arranged in an annular shape, and the buffer layer is sleeved on the outer side wall of the bushing and is located between the bushing and the sphere.

9. The spliced ​​combined valve ball according to claim 8, characterized in that: The inner diameter of the buffer layer is smaller than or equal to the outer diameter of the bushing.

10. The spliced ​​combined valve ball according to claim 8, characterized in that: The outer diameter of the buffer layer is greater than or equal to the diameter of the channel.