Special fixture for valve pressure detection

By designing a special valve pressure detection clamp that includes a mounting frame, fixture assembly and pressure detection assembly, the problems of slow installation speed of valve water pressure test, lax sealing and inconvenient use of different specifications in the prior art are solved, and efficient water pressure detection and clean water recovery are achieved.

CN222671354UActive Publication Date: 2025-03-25SHANDONG GONGCHEN MASCH TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420990816.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-03-25
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing technology has a slow installation speed in valve water pressure tests, requiring tools to tighten threads, not tight sealing, low detection efficiency, and valves of different specifications need to replace clamps of different specifications, which is inconvenient to use.

Method used

A special valve pressure detection clamp is designed, including a mounting frame, a fixture assembly and a pressure detection assembly. The fixture assembly enables the fixing and sealing of the valve through a fixing ring, an electric push rod and a sealing plug, and the pressure detection assembly enables water pressure detection and clean water recovery through the piston cylinder and an electric push rod.

Benefits of technology

It improves the installation efficiency of valve water pressure test, reduces manual operation, is suitable for a variety of valve specifications, realizes water pressure detection and clean water recovery, and improves detection efficiency and workplace safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222671354U_ABST
    Figure CN222671354U_ABST
Patent Text Reader

Abstract

The utility model provides a special fixture for valve pressure detection, which belongs to the field of valve fixtures, and comprises a fixture component, a pressure detection component and a pressure detection component, the clamp assembly comprises a fixing ring fixed to the inner bottom of the mounting frame, a first electric push rod located over the fixing ring is mounted on the mounting frame, the output end of the first electric push rod is fixedly connected with a mounting plate, a sealing plug is mounted on the mounting plate, and an alignment hose is mounted at the bottom of the sealing plug. The device further comprises a pressure detection assembly, and the piston cylinder is connected with the alignment hose through a water supply hose. The valve can be fixed by matching the sealing plug with the mounting frame, and the sealing plug is arranged in the shape of the inverted circular truncated cone, so that the sealing device can be suitable for sealing and positioning various valves, water in the valve can be sucked into the piston cylinder, clear water can be recycled, workers can conveniently process the valve, and the working efficiency is improved. And the situation that a working site is slippery due to the fact that much clear water is left in the valve and spills out is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of valve clamps, in particular to a special clamp for valve pressure detection. Background Art

[0002] Nowadays, after small valves of various diameters are produced, the testing department needs to conduct water medium pressure testing on them to check for leakage. In fact, every valve needs to be tested before leaving the factory, and the workload of testing is relatively large.

[0003] When conducting a water pressure test on a valve, the existing technology mostly uses a threaded connection to connect the two ends of the valve, that is, both ends of each specification of the valve must be equipped with a fixture of the same thread size. The installation speed is extremely slow, and tools are needed to tighten the threads at both ends of the valve. When tightening the thread, it is also necessary to add sealing fillers such as winding hemp or raw tape. If leakage occurs after one installation, it has to be dismantled and reinstalled. The clamping connection of the valve is more troublesome, and the installation efficiency is low, which will lead to reduced detection efficiency. In addition, there are many types and specifications of valves. Every time a specification of a test piece is changed for testing, a specification of the fixture needs to be replaced, which is very inconvenient to use. For this reason, the present application proposes a special fixture for valve pressure testing. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a special clamp for valve pressure detection.

[0005] The embodiment of the utility model provides a special fixture for valve pressure detection, comprising:

[0006] Mounting frame;

[0007] The clamp assembly comprises a fixing ring fixed to the bottom of the mounting frame, a first electric push rod is installed on the mounting frame and is located directly above the fixing ring, a mounting plate is fixedly connected to the output end of the first electric push rod, a sealing plug is installed on the mounting plate, and an alignment hose is installed at the bottom of the sealing plug.

[0008] Furthermore, it also includes a pressure detection component; the pressure detection component includes a piston cylinder fixed at the bottom of the mounting frame, a mobile piston is slidably connected in the piston cylinder, a second electric push rod is installed on the mounting frame, a mobile rod is fixedly connected to the output end of the second electric push rod, the mobile rod is fixedly connected to the mobile piston, and the piston cylinder is connected to the alignment hose through a water supply hose.

[0009] Furthermore, the mounting frame is in the shape of a rectangular frame, and a rubber pad is fixed to the bottom of the mounting frame.

[0010] Furthermore, the alignment hose is coaxially arranged with the sealing plug, and the water supply hose passes through the sealing plug and is connected with the alignment hose.

[0011] Furthermore, the sealing plug is arranged in an inverted frustum shape and is made of rubber material.

[0012] Furthermore, the fixing ring is fixed on the mounting frame by glass glue, and a drainage hole is penetrated through the fixing ring.

[0013] Furthermore, the first electric push rod and the second electric push rod are respectively controlled by separate switches.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model can fix the valve by means of the sealing plug and the mounting frame. Since the sealing plug is arranged in an inverted frustum shape, it can be applicable to the sealing positioning of various valves, can absorb the water in the valve into the piston cylinder, can realize the clean water recovery, and is also convenient for the staff to handle the valve, and it is not easy to cause a large amount of clean water retained in the valve to spill out and make the workplace slippery. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of a special fixture for valve pressure detection described in an embodiment of the utility model.

[0017] Figure 2 It is a cross-sectional view of a special fixture for valve pressure detection described in an embodiment of the utility model.

[0018] Figure 3 It is a rear view of a special fixture for valve pressure detection described in an embodiment of the utility model.

[0019] In the above drawings: 1 mounting frame, 2 fixing ring, 3 first electric push rod, 4 second electric push rod, 5 piston cylinder, 6 moving rod, 7 water supply hose, 8 mounting plate, 9 sealing plug, 10 alignment hose, 11 moving piston. DETAILED DESCRIPTION

[0020] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] like Figure 1-Figure 3 As shown, the embodiment of the utility model provides a special fixture for valve pressure detection, including:

[0022] The mounting frame 1 is in the shape of a rectangular frame, and a rubber pad is fixed to the bottom of the mounting frame 1 to increase the stability of the mounting frame 1;

[0023] The clamp assembly comprises a fixing ring 2 fixed to the inner bottom of the mounting frame 1, the fixing ring 2 is fixed to the mounting frame 1 by glass glue, and a drainage hole is penetrated on the fixing ring 2 to drain the leaked water; the mounting frame 1 is installed with a first electric push rod 3 located just above the fixing ring 2, the output end of the first electric push rod 3 is fixedly connected to a mounting plate 8, a sealing plug 9 is installed on the mounting plate 8, and the sealing plug 9 is made of rubber; an alignment hose 10 is installed at the bottom of the sealing plug 9, the alignment hose 10 is coaxially arranged with the sealing plug 9, and the water supply hose 7 penetrates the sealing plug 9 and is connected to the alignment hose 10;

[0024] When in use, the valve is closed and placed on the mounting frame 1 and located in the fixing ring 2. Since the alignment hose 10 is provided and has a certain length, the valve is directly opposite to the sealing plug 9. Then the first electric push rod 3 is started to drive the mounting plate 8, the sealing plug 9 and the alignment hose 10 to move downward. The alignment hose 10 moves into the valve and bends. Finally, the sealing plug 9 abuts against the upper end of the valve. The valve can be fixed by the sealing plug 9 cooperating with the mounting frame 1. Since the sealing plug 9 is provided in an inverted truncated cone shape, it can be applied to the sealing positioning of various valves.

[0025] It also includes a pressure detection component; the pressure detection component includes a piston cylinder 5 fixed to the bottom of the mounting frame 1, a movable piston 11 is slidably connected in the piston cylinder 5, a second electric push rod 4 is installed on the mounting frame 1, a movable rod 6 is fixedly connected to the output end of the second electric push rod 4, the movable rod 6 is fixedly connected to the movable piston 11, and the piston cylinder 5 is connected to the alignment hose 10 through a water supply hose 7;

[0026] Wherein, the first electric push rod 3 and the second electric push rod 4 are controlled by separate switches respectively;

[0027] After positioning the valve, start the second electric push rod 4, which drives the moving rod 6 and the moving piston 11 to move downward, so that the clean water in the piston cylinder 5 can be transported to the valve through the water supply hose 7 and the alignment hose 10. Due to the valve sealing setting, the water pressure in the valve can be increased, so that the water pressure of the valve can be tested;

[0028] A pressure sensor may be installed on the piston cylinder 5 to detect changes in water pressure; or after a period of time, the valve may be removed to feel or observe whether there is water leakage, so as to understand the sealing performance of the valve after it is closed;

[0029] After the detection is completed, the output end of the second electric push rod 4 drives the moving rod 6 and the moving piston 11. Since the alignment hose 10 is bent in the valve, the water in the valve can be sucked into the piston cylinder 5, so that clean water can be recovered and it is convenient for the staff to handle the valve. It is not easy to cause a lot of clean water in the valve to spill out and make the workplace slippery.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A special fixture for valve pressure detection, characterized in that: include: Mounting frame (1); Fixture assembly; The clamp assembly comprises a fixing ring (2) fixed to the bottom of a mounting frame (1); a first electric push rod (3) is mounted on the mounting frame (1) and is located directly above the fixing ring (2); an output end of the first electric push rod (3) is fixedly connected to a mounting plate (8); a sealing plug (9) is mounted on the mounting plate (8); and an alignment hose (10) is mounted at the bottom of the sealing plug (9).

2. A special fixture for valve pressure detection according to claim 1, characterized in that: in: It also comprises a pressure detection assembly; the pressure detection assembly comprises a piston cylinder (5) fixed to the bottom of the mounting frame (1), a movable piston (11) being slidably connected in the piston cylinder (5), a second electric push rod (4) being mounted on the mounting frame (1), a movable rod (6) being fixedly connected to the output end of the second electric push rod (4), the movable rod (6) being fixedly connected to the movable piston (11), and the piston cylinder (5) being connected to the alignment hose (10) via a water supply hose (7).

3. A special fixture for valve pressure detection according to claim 1, characterized in that: in: The mounting frame (1) is in the shape of a rectangular frame, and a rubber pad is fixed to the bottom of the mounting frame (1).

4. A special fixture for valve pressure detection according to claim 2, characterized in that: in: The alignment hose (10) is coaxially arranged with the sealing plug (9), and the water supply hose (7) passes through the sealing plug (9) and is connected to the alignment hose (10).

5. A special fixture for valve pressure detection according to claim 1, characterized in that: in: The sealing plug (9) is arranged in an inverted truncated cone shape, and the sealing plug (9) is made of rubber material.

6. A special fixture for valve pressure detection according to claim 1, characterized in that: in: The fixing ring (2) is fixed to the mounting frame (1) by means of glass glue, and a drainage hole is provided through the fixing ring (2).

7. A special fixture for valve pressure detection according to claim 2, characterized in that: in: The first electric push rod (3) and the second electric push rod (4) are respectively controlled by separate switches.