Defect detection device for special alloy profile

Abstract

The utility model relates to the technical field of alloy profile detection, and discloses a special alloy profile defect detection device which comprises a supporting frame, a conveying belt is arranged at the left end of the supporting frame, a rubber pad is fixedly connected to the upper end of the supporting frame, a storage box is arranged at the left end of the supporting frame, and a protective pad is fixedly connected to the inner wall of the storage box. According to the utility model, the electric telescopic rod runs, the push plate is pushed to move through the electric telescopic rod, defective samples are pushed into the storage box, and the defective samples are temporarily stored through the storage box, so that the situation that the defective samples are mixed with intact samples due to the fact that the defective samples are not taken in time by an operator is avoided, and subsequent re-detection is avoided; the sample detection efficiency is improved, the use convenience is improved, the sample is protected through a rubber pad and a protective pad, the situation that the sample is collided when pushed, and consequently defects are increased is avoided, and therefore the sample protection effect is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of alloy profile detection, in particular to a special alloy profile defect detection device. Background Art

[0002] Alloy profiles are mixed materials composed of two or more metal or non-metal elements. They are materials with a certain shape and size formed after smelting, casting, rolling and other processes. Compared with single metal materials, alloy profiles have better properties, such as strength, hardness, plasticity and corrosion resistance, etc., and are therefore widely used in various fields.

[0003] The disclosure is CN220671298U, a surface defect detection device for aluminum alloy profiles. When detection is required, the detection personnel first place the sample to be detected on the first operating table, further start the motor, so that the motor drives the second rotating shaft to rotate, further the second rotating shaft rotates to rotate the first gear at the other end, the first gear causes the meshing third gear and the meshing fourth gear to rotate on the rotating rod, further the fourth gear drives the second gear to rotate, further the third gear and the fourth gear make the first rotating shaft rotate in opposite directions to the second rotating shaft, further the sample to be detected is placed between the first conveyor belt and the second conveyor belt, so that the first conveyor belt and the second conveyor belt transport the sample to be detected and perform bending detection, further the sample to be detected transported by the first conveyor belt and the second conveyor belt passes under the air nozzle, the air compressor starts the compressed air to make the air nozzle spray high-pressure airflow to remove fine impurities from the surface of the sample to be detected, further when the sample to be detected is transported to the bottom of the infrared scanner, the infrared scanner detects a small pothole defect and the alarm sounds an alarm, which solves the problem that the detection requires a lot of manpower and material resources, is inefficient, and is not convenient for large-scale operations.

[0004] The surface defect detection device for aluminum alloy profiles uses an infrared scanner to detect tiny pothole defects. The alarm goes off, which solves the problem that the detection requires a lot of manpower and material resources, is inefficient, and is not convenient for large-scale implementation. Although defective samples can be detected, staff are required to remove them in time. If the operation is not timely, it is easy to cause defective samples to be mixed with intact ones, making it difficult to distinguish them, resulting in the need for subsequent re-inspection. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a special alloy profile defect detection device.

[0006] The utility model is implemented by the following technical scheme: a special alloy profile defect detection device, including a support frame, a conveyor belt is arranged at the left end of the support frame, a rubber pad is fixedly connected to the upper end of the support frame, a storage box is arranged at the left end of the support frame, a protective pad is fixedly connected to the inner wall of the storage box, an L-shaped mounting plate is fixedly connected to the right end of the support frame, an electric telescopic rod is fixedly connected to the upper end of the L-shaped mounting plate, a push plate is fixedly connected to the output end of the electric telescopic rod, a first U-shaped frame is arranged at the rear end of the push plate, and an infrared scanner is fixedly connected to the inner wall of the first U-shaped frame.

[0007] Through the above technical solution, the push plate is moved by the electric telescopic rod to push the defective samples into the storage box, which makes it easy to remove the defective samples and avoid mixing them together, resulting in the need for subsequent re-testing, thereby improving the efficiency of testing.

[0008] As a further improvement of the above solution, the push plate is located at the upper end of the conveyor belt, and the bottom of the first U-shaped frame is fixedly connected to the upper surface of the support frame.

[0009] Through the above technical solution, the push plate is made of rubber material to avoid scratching the surface of the sample.

[0010] As a further improvement of the above solution, an alarm is fixedly connected to the top of the first U-shaped frame, and a second U-shaped frame is arranged at the rear end of the first U-shaped frame.

[0011] Through the above technical solution, the alarm is linked with the infrared scanner. Once a defect is detected, an alarm is immediately issued to ensure that the operator can respond in time and take corresponding measures.

[0012] As a further improvement of the above solution, the bottom of the second U-shaped frame is fixedly connected to the upper surface of the support frame, and the top of the second U-shaped frame is fixedly connected to an air pump.

[0013] Through the above technical solution, the gas is transported to the inside of the air supply pipe through the operation of the air pump.

[0014] As a further improvement of the above solution, one end of the air pump is connected to an air supply pipe, and one end of the air supply pipe away from the air pump is connected to a connecting pipe.

[0015] Through the above technical solution, the gas is transported to the inside of the connecting pipe through the gas supply pipe.

[0016] As a further improvement of the above solution, the lower end of the connecting pipe is connected to an air nozzle, and the number of the air nozzles is set to be several.

[0017] Through the above technical solution, gas is transported to the inside of the air nozzle through the connecting tube to blow away dust on the surface of the sample, thereby preventing dust from adhering to the surface of the sample and causing inaccurate detection.

[0018] As a further improvement of the above solution, the front end of the second U-shaped frame is fixedly connected to a limiting block, and the front end inner wall of the limiting block is fixedly connected to the surface of the air supply pipe.

[0019] Through the above technical solution, the air supply pipe is limited by the limiting block, thereby improving the stability of the installation of the air supply pipe.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] The utility model provides an electric telescopic rod, a push plate and a storage box. Specifically, the electric telescopic rod is used to push the push plate to move, and the defective samples are pushed to the inside of the storage box. The defective samples are temporarily stored in the storage box to avoid the mixing of defective samples with intact samples due to the operator's failure to take them in time, thereby avoiding subsequent re-testing, improving the efficiency of sample testing, and improving the convenience during use. The samples are protected by rubber pads and protective pads to avoid bumps when pushing the samples, which may increase the number of defects, thereby improving the protection effect of the samples.

[0022] The utility model provides a rubber pad, a protective pad, an air pump, an air supply pipe and an air nozzle. Specifically, the rubber pad and the protective pad are used to protect the sample to avoid bumps when the sample is pushed, which may lead to increased defects, thereby improving the protection effect of the sample. By starting the air pump, the air pump conveys gas to the inside of the connecting pipe through the air supply pipe, and then conveys gas to the inside of the air nozzle through the connecting pipe. The gas is ejected through a plurality of air nozzles to blow away dust on the surface of the sample, thereby avoiding dust obstruction and affecting the subsequent detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the second U-shaped frame connection structure of the utility model;

[0026] Figure 4 This is a schematic diagram of the overall top view structure of the utility model;

[0027] Figure 5 It is a schematic diagram of the entire side view structure of the utility model.

[0028] Description of main symbols:

[0029] 1. Support frame; 2. Conveyor belt; 3. Rubber pad; 4. Storage box; 5. Protective pad; 6. L-shaped mounting plate; 7. Electric telescopic rod; 8. Push plate; 9. First U-shaped frame; 10. Infrared scanner; 11. Alarm; 12. Second U-shaped frame; 13. Air pump; 14. Air supply pipe; 15. Connecting pipe; 16. Air nozzle; 17. Limit block. DETAILED DESCRIPTION

[0030] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0031] Example:

[0032] Please combine Figure 1-5 A special alloy profile defect detection device of the present embodiment includes a support frame 1, a conveyor belt 2 is provided at the left end of the support frame 1, a rubber pad 3 is fixedly connected to the upper end of the support frame 1, a storage box 4 is provided at the left end of the support frame 1, a protective pad 5 is fixedly connected to the inner wall of the storage box 4, an L-shaped mounting plate 6 is fixedly connected to the right end of the support frame 1, an electric telescopic rod 7 is fixedly connected to the upper end of the L-shaped mounting plate 6, a push plate 8 is fixedly connected to the output end of the electric telescopic rod 7, a first U-shaped frame 9 is provided at the rear end of the push plate 8, an infrared scanner 10 is fixedly connected to the inner wall of the first U-shaped frame 9, and the infrared scanner 10 performs defect detection on the surface of the sample When the sample is defective, the infrared scanner 10 alarms through the alarm 11 to remind the staff, and the electric telescopic rod 7 is operated to push the push plate 8 to move, and the defective sample is pushed to the inside of the storage box 4. The defective sample is temporarily stored in the storage box 4 to avoid the operator taking it in time, which causes the defective sample to be mixed with the intact sample, avoids subsequent re-testing, improves the efficiency of sample testing, and improves the convenience of use. The rubber pad 3 and the protective pad 5 protect the sample to avoid bumps when pushing the sample, which causes an increase in defects, thereby improving the protection effect of the sample.

[0033] The push plate 8 is located at the upper end of the conveyor belt 2 , and the bottom of the first U-shaped frame 9 is fixedly connected to the upper surface of the support frame 1 .

[0034] An alarm 11 is fixedly connected to the top of the first U-shaped frame 9 , and a second U-shaped frame 12 is arranged at the rear end of the first U-shaped frame 9 .

[0035] The bottom of the second U-shaped frame 12 is fixedly connected to the upper surface of the support frame 1 , and the top of the second U-shaped frame 12 is fixedly connected to an air pump 13 .

[0036] One end of the air pump 13 is connected to an air supply pipe 14 , and one end of the air supply pipe 14 away from the air pump 13 is connected to a connecting pipe 15 .

[0037] The lower end of the connecting tube 15 is connected to an air nozzle 16, and a plurality of air nozzles 16 are provided. By starting the air pump 13, the air pump 13 delivers gas to the inside of the connecting tube 15 through the air supply pipe 14, and then delivers the gas to the inside of the air nozzle 16 through the connecting tube 15. The gas is ejected through the plurality of air nozzles 16 to blow away dust on the surface of the sample, thereby preventing dust from obstructing and affecting the accuracy of subsequent detection.

[0038] The front end of the second U-shaped frame 12 is fixedly connected to a limiting block 17 , and the front inner wall of the limiting block 17 is fixedly connected to the surface of the air supply pipe 14 .

[0039] The implementation principle of a special alloy profile defect detection device in the embodiment of the present application is as follows: the staff places the sample on the upper surface of the conveyor belt 2, and the sample is conveyed by the conveyor belt 2. By starting the air pump 13, the air pump 13 conveys the gas to the inside of the connecting pipe 15 through the air delivery pipe 14, and then conveys the gas to the inside of the air nozzle 16 through the connecting pipe 15. The gas is ejected through a plurality of air nozzles 16 to blow away the dust on the surface of the sample to avoid dust blocking and affecting the subsequent detection accuracy. The infrared scanner 10 performs defect detection on the surface of the sample. When the sample has defects, the infrared scanner 1 0 The alarm 11 is used to alert the staff, and the electric telescopic rod 7 is used to operate and push the push plate 8 to move, so that the defective sample is pushed into the storage box 4. The defective sample is temporarily stored in the storage box 4 to avoid the operator taking it in time, which causes the defective sample to be mixed with the intact sample, avoids subsequent re-testing, improves the efficiency of sample testing, and improves the convenience of use. The rubber pad 3 and the protective pad 5 are used to protect the sample to avoid bumping when pushing the sample, which causes an increase in defects, thereby improving the protection effect of the sample.

[0040] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A special alloy profile defect detection device, characterized in that: The invention comprises a support frame (1), wherein a conveyor belt (2) is arranged at the left end of the support frame (1), a rubber pad (3) is fixedly connected to the upper end of the support frame (1), a storage box (4) is arranged at the left end of the support frame (1), a protective pad (5) is fixedly connected to the inner wall of the storage box (4), an L-shaped mounting plate (6) is fixedly connected to the right end of the support frame (1), an electric telescopic rod (7) is fixedly connected to the upper end of the L-shaped mounting plate (6), a push plate (8) is fixedly connected to the output end of the electric telescopic rod (7), a first U-shaped frame (9) is arranged at the rear end of the push plate (8), and an infrared scanner (10) is fixedly connected to the inner wall of the first U-shaped frame (9).

2. A special alloy profile defect detection device as claimed in claim 1, characterized in that: The push plate (8) is located at the upper end of the conveyor belt (2), and the bottom of the first U-shaped frame (9) is fixedly connected to the upper surface of the support frame (1).

3. A special alloy profile defect detection device as claimed in claim 2, characterized in that: An alarm (11) is fixedly connected to the top of the first U-shaped frame (9), and a second U-shaped frame (12) is arranged at the rear end of the first U-shaped frame (9).

4. A special alloy profile defect detection device as claimed in claim 3, characterized in that: The bottom of the second U-shaped frame (12) is fixedly connected to the upper surface of the support frame (1), and the top of the second U-shaped frame (12) is fixedly connected to an air pump (13).

5. A special alloy profile defect detection device as claimed in claim 4, characterized in that: One end of the air pump (13) is connected to an air supply pipe (14), and one end of the air supply pipe (14) away from the air pump (13) is connected to a connecting pipe (15).

6. A special alloy profile defect detection device as claimed in claim 5, characterized in that: The lower end of the connecting pipe (15) is connected to an air nozzle (16), and a plurality of the air nozzles (16) are provided.

7. A special alloy profile defect detection device as claimed in claim 4, characterized in that: The front end of the second U-shaped frame (12) is fixedly connected to a limiting block (17), and the front end inner wall of the limiting block (17) is fixedly connected to the surface of the air supply pipe (14).

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