Wire pressing device for processing cable

By designing a wire pressing device including air pump, laser sensor and cylinder, the problems of inefficiency and easy cable damage during material collection and wire pressing are solved, and efficient and accurate cable processing is achieved.

CN222673575UActive Publication Date: 2025-03-25GUANGZHOU RUIXIANLIAN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421320933.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Traditional wire cranes have problems such as inefficiency, easy cable damage or inaccurate placement during material collection and wire crimping, and it is difficult to control clamping force.

Method used

A wire pressing device including a wire press main body, a crimping mold, a crimping mold, a cable transport frame, a terminal transport frame, an air pump, a laser sensor and a cylinder are designed. The air pressure is provided by the air pump, the laser sensor is positioned, and the cylinder realizes automatic operation of the fixture, ensuring accurate pickup and placement of the cable.

Benefits of technology

An efficient cable material pick-up and crimping process is achieved, ensuring the stability and accuracy of the cable, improving production efficiency and reducing manual operation errors.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222673575U_ABST
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Abstract

The utility model discloses a wire pressing device for processing a cable, which comprises a wire pressing machine main body, one side of the wire pressing machine main body is fixedly provided with a mounting shell, one end of the mounting shell is fixedly provided with a support rod, the inner wall of the mounting shell is provided with a movable mechanism, one end of the movable mechanism is connected with a second cylinder, and the other end of the movable mechanism is connected with a second cylinder. A connecting frame is connected to one end of the second air cylinder, multiple sets of material taking pieces are connected to the bottom end of the connecting frame, multiple sets of air holes are formed in the outer surfaces of the multiple sets of material taking pieces, an air pump is fixedly installed on the outer surface of the top end of the connecting frame, an air pipe is connected to one end of the air pump, and the connecting frame is connected to one end of the air pipe; according to the utility model, the required air pressure can be quickly provided for the clamp through the air pump, so that a workpiece is quickly clamped. Similarly, when the workpiece needs to be loosened, the air pump can also quickly release air pressure, and quick release of the workpiece is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable processing wire crimping machines, in particular to a wire crimping device for processing cables. Background Art

[0002] In the wire and cable manufacturing and processing industry, wire crimping is an indispensable process step. Wire crimping is the process of tightly connecting the conductor of the wire and cable with the connector or terminal to ensure the stable transmission of the electrical signal. However, traditional wire crimping machines have some shortcomings in the process of picking up materials and crimping.

[0003] Traditional wire crimping machines usually rely on manual or mechanical clamping when retrieving materials. Manual retrieving is not only inefficient, but also easily causes damage to the cable or inaccurate placement due to improper operation. Although mechanical clamping can improve the degree of automation of retrieving materials, the control of clamping force is a difficult problem. If the clamping force is too small, the cable may slip or fall off during the crimping process; if the clamping force is too large, it is easy to damage the insulation layer or conductor of the cable, affecting the quality and performance of the cable. Utility Model Content

[0004] (I) Purpose of the utility model

[0005] In view of this, the purpose of the present invention is to provide a wire crimping device for processing cables, which solves the problems raised in the above background.

[0006] (II) Technical solution

[0007] A wire crimping device for processing cables comprises a wire crimping machine body, a crimping upper mold and a crimping lower mold are arranged on one side of the wire crimping machine body, a cable transport frame and a terminal transport frame are respectively arranged on both sides of the crimping lower mold, and the cable transport frame and the terminal transport frame are parallel to the crimping lower mold, the outer surfaces of the cable transport frame and the terminal transport frame are provided with multiple groups of material feeding grooves, and one end of the multiple groups of material feeding grooves are fixedly installed with a first cylinder, a mounting shell is fixedly installed on one side of the wire crimping machine body, and a support rod is fixedly installed on one end of the mounting shell, a movable mechanism is arranged on the inner wall of the mounting shell, and one end of the movable mechanism is connected to a second cylinder, one end of the second cylinder is connected to a connecting frame, and the bottom end of the connecting frame is connected to multiple groups of material picking parts, the outer surfaces of the multiple groups of the material picking parts are provided with multiple groups of air holes, an air pump is fixedly installed on the top outer surface of the connecting frame, and one end of the air pump is connected to an air pipe, and one end of the air pipe is connected to the connecting frame.

[0008] Preferably, the movable mechanism includes two groups of fixed seats, and the two groups of fixed seats are fixedly installed in the inner wall of the mounting shell, the outer surfaces of the two groups of fixed seats are provided with circular through grooves, and a screw rod is movably installed in the circular through grooves, one end of the screw rod is connected to a motor, and the motor is fixedly connected to the fixed seat, a sliding seat is movably installed on the outer surface of the screw rod, and one end of the sliding seat is connected to a second cylinder.

[0009] Preferably, a protective plate is fixedly mounted on one side of the mounting shell, and a sliding groove is provided on the outer surface of the protective plate.

[0010] Preferably, laser sensors are installed on both sides of the outer surface of the bottom end of the connection frame.

[0011] Preferably, an electronic valve is provided at one end of the air pipe, and a plurality of sets of fixing rings are fixedly installed on the outer surface of the air pipe, one end of the plurality of sets of fixing rings is connected to a reinforcing rod, and one end of the reinforcing rod is connected to a connecting frame.

[0012] Preferably, a plurality of sets of rotating rollers are movably mounted on both sides of one end of the first cylinder.

[0013] Preferably, a material receiving box is provided at one end of the support rod.

[0014] It can be seen from the above technical solutions that the present application has the following beneficial effects:

[0015] 1. The utility model can quickly provide the required air pressure to the fixture through the air pump, so as to quickly clamp the workpiece. Similarly, when the workpiece needs to be released, the air pump can also quickly release the air pressure to achieve the rapid release of the workpiece. This efficient operation greatly improves production efficiency, and by adjusting the air pressure output by the air pump, the clamping force of the fixture on the workpiece can be accurately controlled. This precise clamping force control helps protect the workpiece from damage and ensures the stability and accuracy of the processing process.

[0016] 2. Through the scanning positioning of the laser sensor and the precise adsorption of multiple groups of material picking parts, the system can ensure the accurate picking and placement of cables, avoiding the errors that may be caused by manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the material taking mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the explosion structure of the material taking mechanism of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the first cylinder of the utility model;

[0021] Figure 5 For this utility model Figure 1 Enlarged schematic diagram at point A in the middle.

[0022] In the figure: 1. wire crimping machine body; 2. crimping upper die; 3. crimping lower die; 4. cable transport rack; 5. terminal transport rack; 6. first cylinder; 7. material receiving box; 8. mounting shell; 9. support rod; 811. protective plate; 812. second cylinder; 813. connecting frame; 814. material picking part; 815. air hole; 816. laser sensor; 817. fixed seat; 818. motor; 819. screw rod; 820. sliding seat; 911. air pump; 912. air pipe; 913. electronic valve; 914. fixing ring; 915. reinforcement rod; 611. rotating roller. DETAILED DESCRIPTION

[0023] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, and use. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.

[0024] See also Figure 1-5 , an embodiment provided by the utility model:

[0025] A wire crimping device for processing cables, comprising a wire crimping machine body 1, a crimping upper mold 2 and a crimping lower mold 3 are arranged on one side of the wire crimping machine body 1, a cable transport frame 4 and a terminal transport frame 5 are arranged on both sides of the crimping lower mold 3, and the cable transport frame 4 and the terminal transport frame 5 are parallel to the crimping lower mold 3, the outer surfaces of the cable transport frame 4 and the terminal transport frame 5 are provided with multiple groups of material feeding grooves, and one end of the multiple groups of material feeding grooves is fixedly installed with a first cylinder 6, a mounting shell 8 is fixedly installed on one side of the wire crimping machine body 1, and the mounting shell 8 is fixedly installed. A support rod 9 is fixedly installed at one end of the mounting shell 8, a movable mechanism is provided on the inner wall of the mounting shell 8, and one end of the movable mechanism is connected to the second cylinder 812, one end of the second cylinder 812 is connected to a connecting frame 813, and the bottom end of the connecting frame 813 is connected to multiple groups of material picking parts 814, and multiple groups of air holes 815 are provided on the outer surface of the multiple groups of material picking parts 814, an air pump 911 is fixedly installed on the outer surface of the top end of the connecting frame 813, and one end of the air pump 911 is connected to an air pipe 912, and one end of the air pipe 912 is connected to the connecting frame 813.

[0026] Furthermore, the movable mechanism includes two groups of fixed seats 817, and the two groups of fixed seats 817 are fixedly installed in the inner wall of the mounting shell 8, the outer surfaces of the two groups of fixed seats 817 are provided with circular through grooves, and a screw rod 819 is movably installed in the circular through groove, one end of the screw rod 819 is connected to a motor 818, and the motor 818 is fixedly connected to the fixed seat 817, a sliding seat 820 is movably installed on the outer surface of the screw rod 819, and one end of the sliding seat 820 is connected to a second cylinder 812, the screw rod 819 is driven by the motor 818 to rotate, so that the sliding seat 820 slides along the screw rod 819, thereby driving the connecting frame 813 to move horizontally, realizing automatic operation.

[0027] Furthermore, a protective plate 811 is fixedly installed on one side of the mounting shell 8, and a slide groove is provided on the outer surface of the protective plate 811. The protective plate 811 serves to protect the internal components of the mounting shell 8, while the slide groove serves to limit the movement.

[0028] Furthermore, laser sensors 816 are installed on both sides of the outer surface of the bottom end of the connection frame 813. The use of the laser sensor 816 enables the device to automatically scan and locate the position of the cable, thereby improving the automation level of the device.

[0029] Furthermore, an electronic valve 913 is provided at one end of the air pipe 912, and a plurality of sets of fixing rings 914 are fixedly installed on the outer surface of the air pipe 912, one end of the plurality of fixing rings 914 is connected to a reinforcing rod 915, and one end of the reinforcing rod 915 is connected to a connecting frame 813. The addition of the electronic valve 913 allows the suction force of the air pump 911 to be precisely controlled, thereby improving the stability and accuracy of cable picking. The design of the reinforcing rod 915 and the plurality of fixing rings 914 increases the stability of the air pipe and reduces the risk of damage or falling off during movement.

[0030] Furthermore, multiple sets of rotating rollers 611 are movably installed on both sides of one end of the first cylinder 6. The rotating rollers 611 enable the first cylinder 6 to slide smoothly during transportation, thereby reducing resistance and wear during movement.

[0031] Furthermore, a receiving box 7 is provided at one end of the support rod 9. The provision of the receiving box 7 enables the cables to be directly and conveniently dropped into or stored in a designated position after crimping and picking up, thereby reducing the need for manual operation and improving the convenience of the overall operation process.

[0032] Working principle: Place the cables to be processed neatly in the feeding slot of the cable transport rack 4 to ensure that one end of the cable can be smoothly moved between the crimping upper mold 2 and the crimping lower mold 3. Place the terminals to be crimped neatly in the feeding slot of the terminal transport rack 5 for subsequent crimping with the cables. By driving the first cylinder 6, the cables and terminals are moved from the feeding slots of the cable transport rack 4 and the terminal transport rack 5 to the predetermined positions between the crimping upper mold 2 and the crimping lower mold 3. When the cables and terminals are moved to the predetermined positions, the crimping upper mold 2 and the crimping lower mold 3 start to work, crimping the cables and terminals to ensure that the two are tightly connected. At the same time or after the crimping process, the movable mechanism starts to work. The motor 818 drives the screw rod 819 to rotate, so that the sliding seat 820 slides along the screw rod 819, thereby driving the connection frame 813 to move horizontally. The laser sensor 816 scans during this process to ensure that the connection frame 813 can accurately move to the corresponding feeding slot on the cable transport rack 4. When the connection frame 813 moves to the correct position, the second cylinder 812 starts working, driving the connection frame 813 to descend and approach the cable. The air pump 911 starts working, providing suction to the air holes 815 in the multiple groups of material picking parts 814 through the air pipe 912, so that the material picking parts 814 can adsorb the cables. Subsequently, the second cylinder 812 works again, lifting the connection frame 813 and the adsorbed cables to a certain height, and transporting the cables to the top of the material receiving box 7 through the movement of the movable mechanism. When the connection frame 813 moves to the top of the material receiving box 7, the second cylinder 812 works again, driving the connection frame 813 to descend, and placing the cables in the material receiving box 7. Subsequently, the air pump 911 stops working, cancels the adsorption of the cables by the material picking part 814, and completes the automatic picking and placing process of the cables.

[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A wire crimping device for processing cables, comprising a wire crimping machine body (1), wherein a crimping upper die (2) and a crimping lower die (3) are arranged on one side of the wire crimping machine body (1), characterized in that: A cable transport frame (4) and a terminal transport frame (5) are respectively arranged on both sides of the crimping lower die (3), and the cable transport frame (4) and the terminal transport frame (5) are parallel to each other with the crimping lower die (3), and the outer surfaces of the cable transport frame (4) and the terminal transport frame (5) are provided with a plurality of groups of material feeding grooves, and one end of each of the plurality of groups of material feeding grooves is fixedly mounted with a first cylinder (6), a mounting shell (8) is fixedly mounted on one side of the wire crimping machine body (1), and a support rod (9) is fixedly mounted on one end of the mounting shell (8), and the inner wall of the mounting shell (8) is A movable mechanism is provided, and one end of the movable mechanism is connected to a second cylinder (812), one end of the second cylinder (812) is connected to a connecting frame (813), and the bottom end of the connecting frame (813) is connected to a plurality of groups of material taking parts (814), and the outer surfaces of the plurality of groups of material taking parts (814) are provided with a plurality of groups of air holes (815), an air pump (911) is fixedly mounted on the outer surface of the top end of the connecting frame (813), and one end of the air pump (911) is connected to an air pipe (912), and one end of the air pipe (912) is connected to the connecting frame (813).

2. A wire crimping device for processing cables according to claim 1, characterized in that: The movable mechanism comprises two groups of fixed seats (817), and the two groups of fixed seats (817) are fixedly installed in the inner wall of the installation shell (8), the outer surfaces of the two groups of fixed seats (817) are provided with circular through grooves, and a screw rod (819) is movably installed in the circular through groove, one end of the screw rod (819) is connected to a motor (818), and the motor (818) is fixedly connected to the fixed seat (817), and a sliding seat (820) is movably installed on the outer surface of the screw rod (819), and one end of the sliding seat (820) is connected to the second cylinder (812).

3. A wire crimping device for processing cables according to claim 1, characterized in that: A protective plate (811) is fixedly mounted on one side of the mounting shell (8), and a sliding groove is provided on the outer surface of the protective plate (811).

4. A wire crimping device for processing cables according to claim 1, characterized in that: Laser sensors (816) are installed on both sides of the outer surface of the bottom end of the connection frame (813).

5. The wire crimping device for processing cables according to claim 1, characterized in that: An electronic valve (913) is provided at one end of the air pipe (912), and a plurality of sets of fixing rings (914) are fixedly mounted on the outer surface of the air pipe (912), one end of the plurality of sets of fixing rings (914) is connected to a reinforcing rod (915), and one end of the reinforcing rod (915) is connected to a connecting frame (813).

6. A wire crimping device for processing cables according to claim 1, characterized in that: Multiple sets of rotating rollers (611) are movably mounted on both sides of one end of the first cylinder (6).

7. The wire crimping device for processing cables according to claim 1, characterized in that: A material receiving box (7) is provided at one end of the support rod (9).