Popcorn foaming insole

By using film airbags to install popcorn particles in PU foam insoles, the problem of hydrolysis of PU foam insoles in humid environments is solved, and the cost of popcorn insoles is reduced, achieving a high breathability and high elasticity insole design.

CN222675579UActive Publication Date: 2025-03-28ZHEJIANG AOKANG SHOES
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Patent Information

Application Number
CN202421861171.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-03-28
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

Existing PU foamed insoles are prone to hydrolysis in humid or high-temperature environments, causing the material to become hard and brittle, affecting use; while popcorn insoles are costly, limiting their promotion.

Method used

The film airbag is used to install the popcorn particles on the bottom of the PU foam insole. Through the segmented distribution of multiple film airbags, the efficient utilization of popcorn materials and the breathability retention of the PU material.

Benefits of technology

The high breathability and elasticity of the insole are achieved, reducing the use of popcorn materials, reducing the cost of the insole, and improving the service life of the insole.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a popcorn foaming insole, and relates to the field of insoles. The insole comprises a foaming insole body, a groove is formed in the inner ring of the bottom face of the foaming insole body, a plurality of film air bags are fixedly installed in the groove, popcorn particles are filled in the film air bags, the film air bags are distributed in the groove in a segmented mode, and the popcorn particles are filled in the film air bags. The bottom face of the thin film air bag is flush with the bottom face of the foaming insole outer ring, and the foaming insole body is made of PU materials in a foaming mode. The popcorn particles are installed at the bottom of the PU foaming insole through the thin film air bag, so that the insole has high elasticity of popcorn materials, can well support feet and reduce foot fatigue, keeps air permeability of the PU foaming materials, has high air permeability, and is more comfortable to wear compared with pure popcorn insoles. The use amount of the popcorn material is small, so that the cost of the insole is low, and the popularization and the use of the insole are facilitated.
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Description

Technical Field

[0001] The utility model belongs to the field of insoles, and in particular relates to a popcorn foam insole. Background Art

[0002] In the prior art, insoles are usually made of Hypoli material, PU foam material, popcorn material (EUV material), etc., among which PU foam material has the advantages of air permeability and high cost performance, but it is easy to hydrolyze in a humid or high temperature environment, causing the material to become hard and brittle, crack or crush, so that the PU insole will hydrolyze when the foot is exposed to moisture or high temperature for a long time, affecting the normal use of the insole. The popcorn insole adopts a porous structure design, which has good moisture absorption, can absorb sweat from the foot in time, keep the foot dry and refreshed, and has good flexibility and elasticity, can support the foot well and reduce foot fatigue, but the cost of popcorn material is relatively high, which will increase the cost of the insole, which is not conducive to its promotion and use. Utility Model Content

[0003] In view of the problems in the related technology, the utility model proposes a popcorn foam insole to overcome the above technical problems existing in the existing related technology.

[0004] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0005] The utility model discloses a popcorn foam insole, comprising a foam insole main body, wherein the inner circle of the bottom surface of the foam insole main body is provided with a groove, a film air bag is fixedly installed inside the groove, and the interior of the film air bag is filled with popcorn grains.

[0006] Furthermore, a plurality of the film airbags are provided, and the plurality of the film airbags are distributed in sections in the groove, and each of the film airbags is filled with popcorn grains.

[0007] Furthermore, the bottom surface of the film airbag is flush with the bottom surface of the outer ring of the foam insole body.

[0008] Furthermore, the foam insole body is made of foamed PU material.

[0009] Furthermore, a through groove penetrating the foam insole body is arranged in the groove, and a film airbag is installed in the through groove.

[0010] Furthermore, the film airbag is fixedly connected to the foam insole body by sewing or inlaying and pressing.

[0011] The utility model has the following beneficial effects:

[0012] 1. In the utility model, popcorn particles are installed on the bottom of the PU foam insole through a film airbag, so that the insole has the high elasticity of the popcorn material, can well support the foot and reduce foot fatigue, while retaining the air permeability of the PU foam material, so that the insole has high air permeability, and compared with pure popcorn insoles, the amount of popcorn material used is smaller, thereby reducing the cost of the insole, which is conducive to the promotion and use of the insole. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the utility model embodiments, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, drawings can also be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a structural schematic diagram of the bottom surface of the foam insole of the utility model.

[0015] In the figure: 1. Foam insole body; 2. Groove; 3. Film airbag; 4. Popcorn particles. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0017] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0018] See also Figure 1 As shown, the utility model is a popcorn foam insole, comprising a foam insole body 1, the inner circle of the bottom surface of the foam insole body 1 is provided with a groove 2, a film airbag 3 is fixedly installed inside the groove 2, and the film airbag 3 is filled with popcorn particles 4;

[0019] Among them, the foam insole body 1 is made of foamed PU material, and popcorn particles 4 are installed on the bottom of the foam insole body 1 through a film airbag 3, so that the insole has the high elasticity of popcorn material, can well support the foot and reduce foot fatigue, while retaining the air permeability of the PU foam material, so that the insole has high air permeability, and compared with pure popcorn insoles, the amount of popcorn material used is smaller, so that the cost of the insole is lower, which is conducive to the promotion and use of insoles.

[0020] Specifically, a plurality of film airbags 3 are provided, and the plurality of film airbags 3 are distributed in sections in the groove 2, and each film airbag 3 is filled with popcorn grains 4. When the foot walks, different parts of the sole are subjected to different forces. By arranging the film airbags 3 in sections along the bottom of the foam insole main body 1, popcorn grains 4 of different thicknesses can be filled in the corresponding film airbags 3 according to the force conditions of the insole, which is beneficial to the reasonable distribution of the popcorn grains 4. While ensuring the supporting elasticity of the insole, the use of popcorn grains 4 is reduced, thereby reducing the preparation cost of the insole. At the same time, the segmented design can reduce the volume of each film airbag 3, prevent the popcorn grains 4 in the film airbag 3 from moving and deviating under the pressure of the foot, thereby causing the popcorn grains in the film airbag 3 to be unevenly distributed.

[0021] Specifically, the bottom surface of the film airbag 3 is flush with the bottom surface of the outer circle of the foam insole body 1, so that the force is evenly applied to all parts of the insole when it is used.

[0022] Specifically, a through groove is provided in the groove 2 and passes through the foam insole main body 1, and a film airbag 3 is installed in the through groove. The film airbag 3 and popcorn particles 4 are installed by providing the through groove, so that when the insole is used, the main force-bearing area of ​​the top surface is directly in contact with the film airbag 3, so that the popcorn particles 4 in the film airbag 3 can directly absorb moisture and perspiration from the foot, keeping the foot dry and refreshed, and at the same time preventing the foam insole main body 1 from being hydrolyzed and damaged in a humid environment of the foot, thereby increasing the service life of the insole.

[0023] Specifically, the film airbag 3 is fixedly connected to the foam insole main body 1 by sewing or inlaying and pressing. When the film airbag 3 is arranged on the bottom surface of the groove 2, the film airbag 3 can be fixedly connected to the foam insole main body 1 by inlaying and pressing. When the film airbag 3 needs to be installed in the through groove, the film airbag 3 needs to be connected to the foam insole main body 1 by sewing to improve the stability of the connection between the film airbag 3 and the foam insole main body 1.

[0024] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0025] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model.

Claims

1. A popcorn foam insole, comprising a foam insole body (1), characterized in that: The inner circle of the bottom surface of the foam insole body (1) is provided with a groove (2), a film air bag (3) is fixedly installed inside the groove (2), and the film air bag (3) is filled with popcorn particles (4).

2. The popcorn foam insole according to claim 1, characterized in that: A plurality of the film airbags (3) are provided, and the plurality of the film airbags (3) are distributed in sections in the groove (2), and each of the film airbags (3) is filled with popcorn grains (4).

3. The popcorn foam insole according to claim 1, characterized in that: The bottom surface of the film airbag (3) is flush with the bottom surface of the outer ring of the foam insole body (1).

4. The popcorn foam insole according to claim 1, characterized in that: The foam insole body (1) is made of foamed PU material.

5. The popcorn foam insole according to claim 4, characterized in that: A through groove penetrating the foam insole body (1) is arranged in the groove (2), and a film air bag (3) is installed in the through groove.

6. The popcorn foam insole according to claim 5, characterized in that: The film airbag (3) is fixedly connected to the foam insole body (1) by sewing or inlaying and pressing.