Defective product automatic supplementing mechanism of die cutting auxiliary material detection equipment

By designing an automatic replenishment mechanism in the die-cutting auxiliary material detection equipment, and automatically dealing with defective products by using the rotation and adsorption effect of the material extraction roller, the problems of high cost and low efficiency of manual processing in the prior art are solved, and production continuity and efficiency are improved.

CN222678824UActive Publication Date: 2025-03-28SHENZHEN GREAT PROMOTION TECH LTD
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Patent Information

Application Number
CN202421369425.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-28
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

When existing die-cutting auxiliary material detection equipment detects defective products, it usually requires manual or other auxiliary equipment to deal with it, resulting in high labor costs, low efficiency, and discontinuous production processes, especially when the proportion of defective products is high, which affects production.

Method used

An automatic replenishment mechanism for defective products of die-cutting auxiliary material detection equipment is designed, including the main body of the detection equipment and the replenishment components. The supplementary components include material extraction rollers, patch supply components, linear motors, servo motors and rotating installation pipes. Through the rotation and adsorption of the material extraction rollers, defective products are automatically removed and qualified products are supplemented.

Benefits of technology

Automatic replenishment of defective products is realized. The whole process is completed in one go. The structure is simple and can assist the main body of the inspection equipment to continuously inspect die-cut auxiliary materials. It has strong production continuity, reducing labor costs and improving efficiency.

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Abstract

The utility model relates to the technical field of die-cutting auxiliary material detection assistance, and particularly discloses an automatic defective product supplementing mechanism of die-cutting auxiliary material detection equipment, which comprises a detection equipment main body, a supplementing assembly is arranged on a workbench of the detection equipment main body, and the supplementing assembly comprises a material taking roller and a patch supply part. A plurality of air holes used for adsorbing the die cutting auxiliary material patches are formed in the material taking roller, the patch supply component is used for providing the qualified die cutting auxiliary material patches for the material taking roller, the material taking roller can take down the die cutting auxiliary material patches with flaws below the material taking roller from a base material, and then the die cutting auxiliary material patches with flaws below the material taking roller can be taken down through the rotation and adsorption effects of the material taking roller. According to the die-cutting auxiliary material patch attaching mechanism, the die-cutting auxiliary material patch with the qualified quality is sucked, then the die-cutting auxiliary material patch with the qualified quality is attached to a base material below the die-cutting auxiliary material patch through the rotary attaching effect of the material taking roller, the effect of automatically supplementing defective products is achieved, and the die-cutting auxiliary material patch attaching mechanism is simple in structure, capable of assisting a detection equipment body to continuously detect die-cutting auxiliary materials and high in production continuity.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-cutting auxiliary material detection assistance, in particular to a defective product automatic replenishment mechanism for die-cutting auxiliary material detection equipment. Background Art

[0002] In the production of electronic products, a large amount of insulating auxiliary materials are needed to ensure that the current flows in the prescribed path, avoid accidental current leakage, and prevent components from being affected by the external environment, such as moisture, dust, etc.

[0003] There are many types of insulating auxiliary materials, such as insulating rubber pads and insulating foams. These auxiliary materials need to be die-cut during the production process. The corresponding die-cut auxiliary material patches are cut into specific sizes and shapes, and then pasted on release paper or other substrates. Finally, they need to be rolled into finished rolls for packaging;

[0004] After the die-cutting process, in order to ensure that the size, dimensions and surface quality of the die-cutting auxiliary material patches meet the design requirements, they need to be inspected by die-cutting auxiliary material detection equipment. Existing die-cutting auxiliary material detection equipment usually marks defective products when they are detected, and then the defective products are processed manually or with other auxiliary equipment. The manual processing method consumes a lot of labor costs and is inefficient. Although the efficiency is improved by processing defective products with other auxiliary equipment, the entire production process will become fragmented and discontinuous. When the proportion of defective products is high, it will also affect production. Utility Model Content

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic defective product replenishment mechanism of a die-cutting auxiliary material detection device, comprising a detection device main body, a replenishment component is arranged on the workbench of the detection device main body, the replenishment component comprises a material picking roller and a patch supply component, a plurality of air holes for adsorbing die-cutting auxiliary material patches are provided on the material picking roller, and the patch supply component is used to provide qualified quality die-cutting auxiliary material patches to the material picking roller.

[0006] Through the above technical scheme, the defective die-cutting auxiliary material patch below it can be removed from the substrate by the material taking roller, and then the qualified die-cutting auxiliary material patch is sucked from above it by the rotation and adsorption action of the material taking roller, and then the qualified die-cutting auxiliary material patch is attached to the substrate below it by the rotation and adhering action of the material taking roller, so as to automatically replenish the defective products. The whole process is completed in one go and has a simple structure. It can assist the main body of the detection equipment to continuously detect the die-cutting auxiliary materials, and the production continuity is strong.

[0007] Furthermore, the supplementary component also includes two linear motors, and the output ends of the two linear motors are both provided with support frames, the two support frames are rotatably connected to a rotating mounting tube, and the material taking roller is fixedly connected to the rotating mounting tube.

[0008] Furthermore, each air hole opened on the material taking roller is connected with the rotating installation tube.

[0009] Through the above technical solution, the rotating installation tube can discharge the air through the air holes opened on the material-retrieving roller, or adsorb the air outside the air holes, thereby playing the role of negative pressure adsorption or pressurized discharge.

[0010] Furthermore, a servo motor is arranged on one of the support frames, and an output end of the servo motor is drivingly connected to the axis of the rotating mounting tube.

[0011] Through the above technical solution, the linear motor can drive the material retrieving roller to rise and fall, and the servo motor can drive the material retrieving roller to rotate.

[0012] Furthermore, a rotary joint is provided at one end of the rotating mounting tube away from the servo motor, and the rotary joint is connected to an air guide tube.

[0013] By setting a rotating joint, it can be connected with multiple air holes through the air guide pipe without affecting the rotation of the material taking drum.

[0014] Furthermore, two limit guide blocks are arranged on the workbench of the main body of the detection equipment.

[0015] Furthermore, each limiting guide block is L-shaped, and both limiting guide blocks are used to limit and guide the base material of the die-cutting auxiliary material.

[0016] Furthermore, the patch supply component includes two conveying rollers, on which die-cutting auxiliary material rolls are wound, and the die-cutting auxiliary material rolls are located above the material taking roller.

[0017] Through the above technical solution, the two conveying rollers can drive the die-cutting auxiliary material roll to unwind, making it easier for the material taking roller to obtain the die-cutting auxiliary material patch of qualified quality from the die-cutting auxiliary material roll.

[0018] Furthermore, a recovery bucket is provided on one side of the material taking drum.

[0019] Furthermore, the opening of the recovery bucket is arranged at an inclination.

[0020] Through the above technical solution, defective die-cut auxiliary material patches can be collected and recycled through the recycling bucket.

[0021] Compared with the prior art, the utility model provides a defective product automatic replenishment mechanism for die-cutting auxiliary material detection equipment, which has the following beneficial effects:

[0022] In the utility model, the defective die-cutting auxiliary material patch below it can be removed from the substrate by the material taking roller, and then the die-cutting auxiliary material patch with qualified quality can be sucked from above it by the rotation and adsorption action of the material taking roller, and then the die-cutting auxiliary material patch with qualified quality can be attached to the substrate below it by the rotation and adhering action of the material taking roller, so as to automatically replenish the defective products. The whole process is completed in one go and has a simple structure. It can assist the main body of the detection equipment to continuously detect the die-cutting auxiliary materials, and the production continuity is strong. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0025] Figure 3 This is a schematic diagram of the structure of the material taking roller in the utility model;

[0026] Figure 4 It is a structural schematic diagram of the recovery bucket in the utility model;

[0027] Figure 5 It is a structural schematic diagram of the conveying roller in the utility model.

[0028] Among them: 1. Detection equipment body; 2. Linear motor; 3. Material taking roller; 4. Conveying roller; 5. Die-cutting auxiliary material roll; 6. Support frame; 7. Limiting guide block; 8. Servo motor; 9. Rotating mounting tube; 10. Air hole; 11. Rotating joint; 12. Air guide tube; 13. Recovery bucket; 14. Die-cutting auxiliary material patch. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-Figure 5The utility model provides a technical solution: an automatic defective product replenishment mechanism of a die-cutting auxiliary material detection device, including a detection device body 1, the detection device body 1 is a prior art, and the die-cutting auxiliary materials are mainly detected by a visual solution. A replenishment component is arranged on the workbench of the detection device body 1, and the replenishment component includes a material picking roller 3 and a patch supply component. The material picking roller 3 is provided with a plurality of air holes 10 for adsorbing die-cutting auxiliary material patches 14, and the patch supply component is used to provide the material picking roller 3 with die-cutting auxiliary material patches 14 of qualified quality.

[0031] In the utility model, the defective die-cutting auxiliary material patch 14 below it can be removed from the substrate by the material taking roller 3, and then the qualified die-cutting auxiliary material patch 14 can be sucked from above it by the rotation and adsorption effect of the material taking roller 3, and then the qualified die-cutting auxiliary material patch 14 can be attached to the substrate below it by the rotation and adhering effect of the material taking roller 3, so as to automatically replenish the defective products. The whole process is completed in one go and has a simple structure. It can assist the detection equipment body 1 to continuously detect the die-cutting auxiliary materials, and the production continuity is strong.

[0032] See also Figure 2-Figure 3 The supplementary component also includes two linear motors 2, and the output ends of the two linear motors 2 are each provided with a support frame 6, and the two support frames 6 are rotatably connected to a rotating mounting tube 9, the material taking roller 3 is fixedly connected to the rotating mounting tube 9, and each air hole 10 opened on the material taking roller 3 is connected to the rotating mounting tube 9, and the rotating mounting tube 9 is connected to a rotating joint 11 at one end away from the servo motor 8, and the rotating joint 11 is connected to an air guide tube 12, and the air guide tube 12 is connected to an air source (the air source can be an air pump, and the air pump is not shown in the prior art figure).

[0033] Through the above-mentioned arrangement, the rotating mounting tube 9 can discharge the air through the air holes 10 opened on the material-receiving roller 3, or adsorb the air outside the air holes 10, thereby playing the role of negative pressure adsorption or pressurized discharge. By setting a rotating joint 11, it can be connected with multiple air holes 10 through the air guide tube 12 without affecting the rotation of the material-receiving roller 3.

[0034] See also Figure 3 A servo motor 8 is arranged on one of the support frames 6, and the output end of the servo motor 8 is connected to the axis of the rotating mounting tube 9. The linear motor 2 can drive the material taking roller 3 to rise and fall, and the servo motor 8 can drive the material taking roller 3 to rotate.

[0035] See also Figure 3Two limiting guide blocks 7 are arranged on the workbench of the detection equipment body 1, each limiting guide block 7 is L-shaped, and the two limiting guide blocks 7 are used to limit and guide the substrate of the die-cutting auxiliary material to avoid the defective die-cutting auxiliary material patch 14 underneath it being removed from the substrate when the material taking roller 3 removes it from the substrate, ensuring that the defective die-cutting auxiliary material patch 14 can be torn off from the substrate smoothly.

[0036] See also Figure 3-Figure 5 The patch supply component includes two conveying rollers 4, on which a die-cutting auxiliary material roll 5 is wound. The die-cutting auxiliary material roll 5 is located above the material taking roller 3. A recovery bucket 13 is provided on one side of the material taking roller 3, and the opening of the recovery bucket 13 is inclined.

[0037] It should be noted that the two conveying rollers 4 can drive the die-cutting auxiliary material roll 5 to unwind, so that the material taking roller 3 can obtain the die-cutting auxiliary material patch 14 of qualified quality from the die-cutting auxiliary material roll 5 .

[0038] The specific working method of the utility model is that when the detection device body 1 detects that a die-cutting auxiliary material patch 14 on the die-cutting auxiliary material has a defect, the position of the die-cutting auxiliary material patch 14 will be marked, and then the linear motor 2 drives the material taking roller 3 to descend, and the defective die-cutting auxiliary material patch 14 below it is removed from the substrate through the material taking roller 3 (at this time, the air source provides suction, and the defective die-cutting auxiliary material patch 14 is adsorbed through multiple air holes 10), and then the defective die-cutting auxiliary material patch 14 is blown into the recovery bucket 13 for recovery through the rotation and adsorption of the material taking roller 3 (at this time, the air source provides blowing force, and the defective die-cutting auxiliary material patch 14 is blown through multiple air holes 10);

[0039] Next, the material taking roller 3 continues to rotate and rise to absorb the die-cutting auxiliary material patch 14 of qualified quality from the die-cutting auxiliary material roll 5, and then through the rotating and sticking action of the material taking roller 3, the die-cutting auxiliary material patch 14 of qualified quality is attached to the substrate below it, so as to automatically replenish the defective products.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A defective product automatic replenishment mechanism of a die-cutting auxiliary material detection device, comprising a detection device body (1), characterized in that: A supplementary component is arranged on a workbench of the detection device body (1), the supplementary component comprising a material taking roller (3) and a patch supply component, the material taking roller (3) is provided with a plurality of air holes (10) for absorbing die-cut auxiliary material patches (14), and the patch supply component is used to provide the material taking roller (3) with die-cut auxiliary material patches (14) of qualified quality.

2. The defective product automatic replenishment mechanism of the die-cutting auxiliary material detection equipment according to claim 1 is characterized by: The supplementary component also includes two linear motors (2), the output ends of the two linear motors (2) are each provided with a support frame (6), the two support frames (6) are rotatably connected to a rotatable mounting tube (9), and the material taking roller (3) is fixedly connected to the rotatable mounting tube (9).

3. The defective product automatic replenishment mechanism of the die-cutting auxiliary material detection equipment according to claim 2 is characterized by: Each air hole (10) provided on the material taking roller (3) is in communication with the rotating mounting tube (9).

4. The defective product automatic replenishment mechanism of the die-cutting auxiliary material detection equipment according to claim 3 is characterized by: A servo motor (8) is provided on one of the support frames (6), and an output end of the servo motor (8) is drivingly connected to the axis of the rotating mounting tube (9).

5. The defective product automatic replenishment mechanism of the die-cutting auxiliary material detection equipment according to claim 4, characterized in that: One end of the rotating installation tube (9) away from the servo motor (8) is connected to a rotating joint (11), and the rotating joint (11) is connected to an air guide tube (12).

6. The defective product automatic replenishment mechanism of the die-cutting auxiliary material detection equipment according to claim 1, characterized in that: Two limit guide blocks (7) are arranged on the workbench of the detection device body (1).

7. The defective product automatic replenishment mechanism of the die-cutting auxiliary material detection equipment according to claim 6, characterized in that: Each of the limiting guide blocks (7) is L-shaped, and the two limiting guide blocks (7) are used to limit and guide the base material of the die-cutting auxiliary material.

8. The defective product automatic replenishment mechanism of the die-cutting auxiliary material detection equipment according to claim 5, characterized in that: The patch supply component comprises two conveying rollers (4), on which die-cutting auxiliary material rolls (5) are wound, and the die-cutting auxiliary material rolls (5) are located above the material taking roller (3).

9. The defective product automatic replenishment mechanism of the die-cutting auxiliary material detection equipment according to claim 1, characterized in that: A recovery bucket (13) is provided on one side of the material taking roller (3).

10. The defective product automatic replenishment mechanism of the die-cutting auxiliary material detection equipment according to claim 9, characterized in that: The opening of the recovery bucket (13) is arranged at an inclination.