Dustproof cover for molten aluminum launder

By designing an automated dustproof cover for aluminum liquid flow tanks, and using cylinders and suction cups to realize automatic opening and closing and sealing of the cover, the problems of leakage covers and safety hazards in manual operation of dustproof covers in the prior art are solved, the operating efficiency and ingot quality are improved, and secondary pollution of aluminum liquid is prevented.

CN222679498UActive Publication Date: 2025-03-28HENAN MINGTAI AL INDUSTRIAL CO LTD
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Patent Information

Application Number
CN202421367630.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-28
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The dustproof cover on the existing aluminum liquid flow tank needs to be manually operated, which has problems such as leakage cover and safety hazards, resulting in secondary pollution of aluminum liquid and quality problems of ingots.

Method used

A dust-proof cover for aluminum liquid flow tank is designed, using a driving component and a sealing component. The transmission rod and the cover body are driven to rotate through the first cylinder, and combined with the suction cup function of the second cylinder, an automated cover body opening and closing and sealing are realized.

Benefits of technology

It effectively avoids cover leakage, improves operating efficiency, eliminates safety hazards of manual operation, prevents secondary pollution of liquid aluminum, and improves the quality of the ingot.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste aluminum smelting, in particular to a dustproof cover for a molten aluminum launder, which comprises a cover body, the cover body is rotatably arranged on the molten aluminum launder and can cover a notch of the molten aluminum launder, the dustproof cover further comprises a driving assembly and a sealing assembly, and the driving assembly comprises a transmission rod and a first cylinder arranged on the molten aluminum launder. Two ends of the transmission rod are respectively hinged with a telescopic rod of the first cylinder and the cover body; the sealing assembly comprises a sealing ring, a second air cylinder and a suction cup, the sealing ring is arranged on the cover body and located between the cover body and the top wall of the molten aluminum flow groove, the groove opening is located in the inner side of the sealing ring, the second air cylinder is arranged on the cover body and fixedly connected with the suction cup, and the suction cup faces the top wall of the molten aluminum flow groove. According to the dustproof cover for the molten aluminum runner, the mode that the dustproof cover is taken and placed manually is replaced, efficiency is high, the situation of cover leakage is more effectively avoided, potential safety hazards of manual operation are avoided, and secondary pollution of molten aluminum is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste aluminum smelting, in particular to a dust cover for an aluminum liquid flow trough. Background Art

[0002] At present, the dust covers for aluminum troughs on various melting and casting machines are not uniform. Before each casting or after the casting, the dust covers on the aluminum troughs need to be manually removed, and sometimes the dust covers are missing. First of all, the temperature of the dust covers removed after the casting is relatively high, and manual operation poses a safety hazard. After the dust covers are missing, external dust, aluminum pins and other debris can easily enter the aluminum in the aluminum trough, causing secondary pollution of the aluminum, and also bringing hidden dangers to the quality of subsequent ingots. Quality problems such as holes and slag inclusions are prone to occur during the subsequent rolling process. Utility Model Content

[0003] In order to solve the technical problems that the dust cover on the current aluminum liquid flow trough may leak during manual operation, and that manually removing the dust cover after casting may pose a safety hazard, the utility model provides a dust cover for an aluminum liquid flow trough, which replaces the manual operation of taking and placing the dust cover, has high efficiency and more effectively avoids the problem of leaking the cover, and no longer poses a safety hazard to manual operation, thereby avoiding secondary contamination of the aluminum liquid.

[0004] The utility model provides a dust cover for an aluminum liquid flow trough, comprising a cover body, the cover body is rotatably arranged on the aluminum liquid flow trough and can cover the notch of the aluminum liquid flow trough, the dust cover also includes a driving assembly and a sealing assembly, the driving assembly includes a transmission rod and a first cylinder arranged on the aluminum liquid flow trough, the two ends of the transmission rod are respectively hinged with the telescopic rod of the first cylinder and the cover body; the sealing assembly includes a sealing ring, a second cylinder and a suction cup, the sealing ring is arranged on the cover body and is located between the cover body and the top wall of the aluminum liquid flow trough, the notch is located on the inner side of the sealing ring, the second cylinder is arranged on the cover body, the second cylinder is fixedly connected with the suction cup, and the suction cup faces the top wall of the aluminum liquid flow trough. The first cylinder is started, driving the transmission rod to move, and then driving the cover body to rotate, so that the cover body can cover the notch or open the notch. And the second cylinder is started at the same time, the suction cup acts, and the suction cup sucks or releases the top wall of the aluminum liquid flow trough; after the suction cup sucks the top wall of the aluminum liquid flow trough, the cover body can be further stably covered on the aluminum liquid flow trough.

[0005] Furthermore, the sealing assembly further includes a first groove and a second groove formed on the cover body, the sealing ring is arranged in the first groove, the lower part of the sealing ring extends out of the first groove and abuts against the top wall of the aluminum liquid flow trough; the second cylinder is arranged in the second groove, and the suction cup is located below the second groove. The first groove avoids the position of the sealing ring, and the second groove avoids the position of the second cylinder, so that the overall structure of the dust cover is more streamlined.

[0006] Furthermore, the dust cover also includes a shock absorbing assembly, which includes a shock absorbing support, a shock absorbing spring and a shock absorbing pad. The shock absorbing support is arranged on the cover body, and the shock absorbing support is fixedly connected to the shock absorbing pad through the shock absorbing spring, and the shock absorbing pad can abut against the top wall of the aluminum liquid flow trough. When the cover body covers the notch, the shock absorbing pad abuts against the top wall of the aluminum liquid flow trough. The setting of the shock absorbing spring can prevent the cover body, the shock absorbing pad and the top wall of the aluminum liquid flow trough from having a strong impact, thereby improving the service life of the cover body.

[0007] Furthermore, a sealing cover is detachably connected to the top of the cover body, a mounting hole is provided on the cover body, a pipe is provided in the mounting hole, the upper part of the pipe passes through the mounting hole and is provided with an external thread, the sealing cover is provided with an internal thread matching the external thread, and the upper part of the pipe is threadedly connected to the sealing cover via external and internal threads.

[0008] Furthermore, a temperature sensing probe is provided at the bottom of the cover body, and the temperature sensing probe is located in the aluminum liquid flow tank. The temperature sensing probe can detect the internal temperature of the aluminum liquid flow tank in real time.

[0009] Furthermore, a hinge is provided at the transition between the aluminum liquid flow channel and the cover body, and two ends of the hinge are fixedly connected to the aluminum liquid flow channel and the cover body respectively. The cover body is rotatably connected to the aluminum liquid flow channel through the hinge.

[0010] Compared with the prior art, the utility model has the following technical effects: Specifically, the first cylinder is started, driving the transmission rod to move, and then driving the cover body to rotate, so that the cover body can cover the notch or open the notch. At the same time, the second cylinder is started, and the suction cup acts to suck or release the top wall of the aluminum liquid flow trough; after the suction cup sucks the top wall of the aluminum liquid flow trough, the cover body can be further stably covered on the aluminum liquid flow trough. It replaces the manual operation of taking and placing the dust cover, which is efficient and more effective to avoid the situation of leaking the cover, and there is no longer any safety hazard in manual operation. The sealing ring seals the gap between the cover body and the top wall of the aluminum liquid flow trough, and external dust, aluminum pins and other debris cannot enter the aluminum liquid flow trough through the above-mentioned gap, effectively avoiding secondary contamination of the aluminum liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the structure of a dust cover for an aluminum liquid flow trough of the utility model;

[0012] Figure 2 It is a schematic diagram of the cross-sectional structure of the dust cover of the utility model;

[0013] Figure 3 This utility model Figure 2 A schematic diagram of the structure enlargement of A;

[0014] The reference numerals in the accompanying drawings are:

[0015] 1. Cover; 11. Temperature probe; 12. Loose-leaf;

[0016] 2. Driving assembly; 21. Transmission rod; 22. First cylinder;

[0017] 3. Sealing ring;

[0018] 4. Second cylinder;

[0019] 5. Suction cup;

[0020] 6. Shock-absorbing assembly; 61. Shock-absorbing support; 62. Shock-absorbing spring; 63. Shock-absorbing pad; 7. Sealing cover; 8. Pipeline; 9. Aluminum liquid flow trough. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0022] like Figures 1 to 3 As shown, a dust cover for an aluminum liquid flow trough includes a cover body 1, wherein the cover body 1 is rotatably arranged on the aluminum liquid flow trough 9 and can cover the notch of the aluminum liquid flow trough 9, the dust cover also includes a driving assembly 2 and a sealing assembly, the driving assembly 2 includes a transmission rod 21 and a first cylinder 22 arranged on the aluminum liquid flow trough 9, specifically, a support frame is arranged on the aluminum liquid flow trough 9, the first cylinder 22 is arranged on the support frame, and the two ends of the transmission rod 21 are respectively hinged to the telescopic rod of the first cylinder 22 and the top of the cover body 1; the top of the cover body 1 of this embodiment is provided with a connecting seat, the telescopic rod of the first cylinder 22 and the connecting seat are respectively hinged to the through holes on the two ends of the transmission rod 21, so as to realize the hinge of the transmission rod 21 with the telescopic rod of the first cylinder 22 and the cover body 1.

[0023] The sealing assembly includes a sealing ring 3, a second cylinder 4 and a suction cup 5. The sealing ring 3 is arranged on the cover body 1 (the bottom of the cover body 1) and is located between the cover body 1 and the top wall of the aluminum liquid flow groove 9. The notch is located on the inner side of the sealing ring 3. The second cylinder 4 is arranged on the cover body 1 (the bottom of the cover body 1). The second cylinder 4 is fixedly connected to the suction cup 5, and the suction cup 5 faces the top wall of the aluminum liquid flow groove 9.

[0024] When in use, the dust cover of this embodiment covers the notch of the aluminum liquid flow groove 9 or opens the notch. Specifically, the first cylinder 22 is started, driving the transmission rod 21 to move, and then driving the cover body 1 to rotate, so that the cover body 1 covers the notch or opens the notch. At the same time, the second cylinder 4 is started, and the suction cup 5 acts, and the suction cup 5 sucks or releases the top wall of the aluminum liquid flow groove 9; after the suction cup 5 sucks the top wall of the aluminum liquid flow groove 9, the cover body 1 can further stably cover the aluminum liquid flow groove 9.

[0025] At the same time, the sealing ring 3 seals the gap between the cover body 1 and the top wall of the aluminum liquid flow groove 9. The notch is located on the inner side of the sealing ring 3, and external dust, aluminum pins and other debris cannot enter the aluminum liquid flow groove 9 through the above gap, effectively avoiding secondary contamination of the aluminum liquid.

[0026] The dust cover of this embodiment can be automatically taken and placed, replacing the manual operation of taking and placing the dust cover, which is highly efficient and more effective in avoiding the situation of missing covers. There are no more safety hazards in manual operation, and secondary contamination of aluminum liquid is avoided.

[0027] As an implementation method, the sealing assembly further includes a first groove and a second groove opened on the cover body 1 (the bottom of the cover body 1), the sealing ring 3 is arranged in the first groove, the lower part of the sealing ring 3 extends out of the first groove and abuts against the top wall of the aluminum liquid flow channel 9; the second cylinder 4 is arranged in the second groove, and the suction cup 5 is located below the second groove. Figure 3 The length of the lower part of the sealing ring 3 is the same as the height of the suction cup 5. The first groove avoids the position of the sealing ring 3, and the second groove avoids the position of the second cylinder 4, so that the overall structure of the dust cover is more streamlined. In this embodiment,

[0028] As an implementation method, the dust cover further includes a shock absorbing assembly 6, which includes a shock absorbing support 61, a shock absorbing spring 62 and a shock absorbing pad 63. The shock absorbing support 61 is arranged on the cover body 1 (the bottom of the cover body 1), and the shock absorbing support 61 is fixedly connected to the shock absorbing pad 63 through the shock absorbing spring 62. The shock absorbing pad 63 can abut against the top wall of the aluminum liquid flow groove 9. When the cover body 1 covers the notch, the shock absorbing pad 63 abuts against the top wall of the aluminum liquid flow groove 9. The provision of the shock absorbing spring 62 can prevent the cover body 1, the shock absorbing pad 63 and the top wall of the aluminum liquid flow groove 9 from having a strong collision, thereby improving the service life of the cover body 1.

[0029] As an implementable embodiment, the top of the cover body 1 is detachably connected with a sealing cover 7, a mounting hole is provided on the cover body 1, a pipe 8 is provided in the mounting hole, the upper part of the pipe 8 passes out of the mounting hole and is provided with an external thread, the sealing cover 7 is provided with an internal thread matching the external thread, and the upper part of the pipe 8 is threadedly connected to the sealing cover 7 through the external thread and the internal thread. When the melting and casting machine and the aluminum liquid flow trough 9 are in operation, the dust cover covers the notch of the aluminum liquid flow trough 9, at this time, the sealing cover 7 is removed, the external igniter is stuck in the pipe 8, the bottom of the igniter can pass through the pipe 8 to the aluminum liquid flow trough 9, and the igniter operates. When the dust cover opens the notch, the sealing cover 7 is threadedly connected to the upper part of the pipe 8 again.

[0030] As an implementation method, a temperature sensing probe 11 is provided at the bottom of the cover body 1, and the temperature sensing probe 11 is located in the aluminum liquid flow 9. The temperature sensing probe 11 can detect the internal temperature of the aluminum liquid flow tank 9 in real time.

[0031] As an implementation method, a hinge 12 is provided at the transition between the aluminum liquid flow channel 9 and the cover body 1, and both ends of the hinge 12 are fixedly connected to the aluminum liquid flow channel 9 and the cover body 1 respectively by screws. The structure of the hinge 12 is prior art and will not be described in detail here. The cover body 1 is rotatably connected to the aluminum liquid flow channel 9 through the hinge 12.

[0032] The embodiments described above are only preferred embodiments of the present invention and are only used to explain the present invention, not to limit the scope of implementation of the present invention. For those skilled in the art, other implementation methods can certainly be easily made by replacement or modification based on the technical contents disclosed in this specification. Therefore, all changes and improvements made to the principles and process conditions of the present invention should be included in the scope of the patent application of the present invention.

Claims

1. A dust cover for an aluminum liquid flow trough, comprising a cover body (1), wherein the cover body (1) is rotatably arranged on an aluminum liquid flow trough (9) and can cover a notch of the aluminum liquid flow trough (9), characterized in that: The dust cover also includes a driving assembly (2) and a sealing assembly. The driving assembly (2) includes a transmission rod (21) and a first cylinder (22) arranged on the aluminum liquid flow trough (9). The two ends of the transmission rod (21) are respectively hinged to the telescopic rod of the first cylinder (22) and the cover body (1). The sealing assembly includes a sealing ring (3), a second cylinder (4) and a suction cup (5). The sealing ring (3) is arranged on the cover body (1) and is located between the cover body (1) and the top wall of the aluminum liquid flow trough (9). The notch is located on the inner side of the sealing ring (3). The second cylinder (4) is arranged on the cover body (1). The second cylinder (4) is fixedly connected to the suction cup (5). The suction cup (5) faces the top wall of the aluminum liquid flow trough (9).

2. The dust cover according to claim 1, characterized in that: The sealing assembly further comprises a first groove and a second groove formed on the cover body (1); the sealing ring (3) is arranged in the first groove, and the lower part of the sealing ring (3) extends out of the first groove and abuts against the top wall of the aluminum liquid flow channel (9); the second cylinder (4) is arranged in the second groove, and the suction cup (5) is located below the second groove.

3. The dust cover according to claim 1, characterized in that: The dust cover also includes a shock absorbing assembly (6), the shock absorbing assembly (6) including a shock absorbing support (61), a shock absorbing spring (62) and a shock absorbing pad (63), the shock absorbing support (61) being arranged on the cover body (1), the shock absorbing support (61) being fixedly connected to the shock absorbing pad (63) via the shock absorbing spring (62), and the shock absorbing pad (63) being in contact with the top wall of the aluminum liquid flow trough (9).

4. The dust cover according to claim 1, characterized in that: The top of the cover body (1) is detachably connected to a sealing cover (7); a mounting hole is provided on the cover body (1); a pipe (8) is provided in the mounting hole; the upper part of the pipe (8) extends out of the mounting hole and is provided with an external thread; the sealing cover (7) is provided with an internal thread matching the external thread; the upper part of the pipe (8) is threadedly connected to the sealing cover (7) via the external thread and the internal thread.

5. The dust cover according to claim 1, characterized in that: A temperature sensing probe (11) is provided at the bottom of the cover body (1), and the temperature sensing probe (11) is located in the aluminum liquid flow channel (9).

6. The dust cover according to claim 1, characterized in that: A hinge (12) is provided at the transition point between the aluminum liquid flow channel (9) and the cover body (1), and two ends of the hinge (12) are fixedly connected to the aluminum liquid flow channel (9) and the cover body (1) respectively.