Box type reed detaching machine

By designing a box-type reel disassembly machine, closing the cutting process and using the motor to drive the cutting blade and transmission mechanism, the harm of traditional disassembly tools to operators and the environment is solved, and the work efficiency and accuracy are improved.

CN222679644UActive Publication Date: 2025-03-28HENAN DASHENG STEEL REED CO LTD
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Patent Information

Application Number
CN202421429173.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-28
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

Traditional steel reel dismantling tools have problems such as metal debris causing harm to operators, high noise, and environmental pollution.

Method used

A box-type reel removal machine is designed, which uses a box structure to close the cutting process, uses a motor to drive the cutting blade, adjusts the blade position through the cross-flop assembly, and the transmission mechanism feeds the steel reels into and out.

Benefits of technology

Improves work efficiency, improves production environment, reduces working intensity, ensures processing accuracy, and reduces losses.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222679644U_ABST
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Abstract

The utility model discloses a box body type reed disassembling machine which comprises a base, a box body with an open upper end is fixedly installed on the upper surface of the base, a fixing plate is fixedly installed in the middle of the rear side of the inner wall of the box body, an adjusting mechanism is arranged on the front side of the fixing plate, and the adjusting mechanism comprises a cross saddle assembly I and a cross saddle assembly II. The box type reed disassembling machine is reasonable and practical in structure and convenient to operate, the working efficiency is improved, the production environment is improved, due to the fact that the box type reed disassembling machine is of a box type structure, metal chippings generated in the disassembling process cannot be leaked out, and the box type reed disassembling machine is suitable for being used in the field of reeds. Only the interior of the box body needs to be cleaned after the reed is detached, and the surrounding production environment is not influenced; and moreover, the working intensity is reduced, an operator does not need to repeatedly cut the reed beam and only needs to rotate the hand wheel to enable the reed to enter the track, the machining precision is ensured, and the loss is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel reed dismantling processing, in particular to a box-type reed dismantling machine. Background Art

[0002] The reed is an important textile equipment that weaves the warp and weft yarns together by swinging back and forth. The reed consists of upper and lower reed beams, reed blades, and reed edges. When the reed swings at high speed on the loom, improper operation will cause damage to the reed. The traditional way to repair the reed is to use a cutting tool to break the reed beam, then take out the damaged reed blades and replace them, and then buckle the new reed beam.

[0003] However, most traditional cutting tools are hand-held (electric saws or electric planers). When breaking the reed beam, metal debris can easily cause harm to the operator, and the noise is loud, and the debris flies everywhere, causing pollution to the surrounding environment. Utility Model Content

[0004] In order to effectively solve the problems in the background technology and overcome the technical defects in the prior art, the utility model provides the following technical solutions:

[0005] The cam body is provided with a plurality of guide wheels, and the guide wheels are provided with a plurality of guide wheels respectively on the upper and lower surfaces of the guide wheels, and the guide wheels are provided with a plurality of guide wheels respectively on the upper and lower surfaces of the guide wheels.

[0006] As an optimal technical solution of the utility model, the transmission mechanism includes a fixed frame, a transmission shaft, a rubber soft wheel, a driven bevel gear, a fixed block, a rotating shaft, an active bevel gear and a handwheel. The fixed frame is fixed on the upper surface of the base, and two transmission shafts parallel to each other are symmetrically rotatably connected on the front and rear sides of the top of the inner wall of the fixed frame. Four rubber soft wheels that can be used to elastically press and fix the upper and lower ends of the reed are symmetrically fixed at the upper and lower ends of the outer sides of the two transmission shafts, respectively. A driven bevel gear is fixedly installed at the bottom end of the outer side of one of the transmission shafts, a fixed block is fixedly installed on one side of the base, a rotating shaft is rotatably connected between the inner side of the fixed block and the outer side of the corresponding fixed frame, the inner end of the rotating shaft extending to the inner side of the fixed frame is fixedly installed with an active bevel gear, the active bevel gear is correspondingly meshed with the driven bevel gear, and the outer end of the rotating shaft extending to the outside of the fixed block is fixedly installed with a handwheel.

[0007] As a preferred technical solution of the utility model, the cutting blade one and the cutting blade two are respectively a dynamic alloy cutting blade and a diamond grinding wheel.

[0008] As a preferred technical solution of the utility model, a vertical measuring ruler and a vertical pointer for vertical measurement are correspondingly arranged on the vertical fixed platform and the vertical sliding platform of the cross slide assembly 1.

[0009] As a preferred technical solution of the utility model, a horizontal measuring ruler and a horizontal pointer for horizontal measurement are correspondingly arranged on the horizontal fixed platform and the horizontal sliding platform of the cross slide assembly 2.

[0010] As a preferred technical solution of the utility model, an observation window is correspondingly provided in the middle and upper part of the front side of the box body.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the box-type reed dismantling machine has a reasonable and practical structure and is easy to operate, which not only improves work efficiency but also improves the production environment. Since the equipment is a box-type structure, metal debris generated during the dismantling process cannot leak out. After the reed dismantling is completed, only the inside of the box needs to be cleaned, which has no impact on the surrounding production environment. In addition, the work intensity is reduced, and the operator does not need to repeatedly cut the reed beam, but only needs to turn the hand wheel to make the reed enter the track. Furthermore, the processing accuracy is guaranteed and the loss is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model.

[0013] Figure 2 It is a structural schematic diagram of the box body of the utility model.

[0014] Figure 3 It is a schematic diagram of the partial structure inside the box of the utility model.

[0015] Figure 4 For this utility model Figure 3 Side view of.

[0016] Figure 5 It is a structural schematic diagram of the regulating mechanism of the utility model.

[0017] Figure 6 It is a partial structural schematic diagram of the utility model.

[0018] Figure 7 It is a structural schematic diagram of the transmission mechanism of the utility model.

[0019] Figure 8 It is a side view of the transmission mechanism of the utility model.

[0020] In the figure: base 1, box body 2, fixing plate 3, cross slide assembly 1 4, cross slide assembly 2 5, motor 1 6, motor 2 7, cutting blade 1 8, cutting blade 2 9, guide rail 10, clamping wheel 11, conduction slot 12, transmission mechanism 13, fixing frame 131, transmission shaft 132, rubber soft wheel 133, driven bevel gear 134, fixing block 135, rotating shaft 136, driving bevel gear 137, hand wheel 138, vertical measuring ruler 14, vertical pointer 15, horizontal measuring ruler 16, horizontal pointer 17, observation window 18. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-8The utility model provides a technical solution: a box-type reed dismantling machine, including a base 1, a box body 2 with an open upper end is fixedly installed on the upper surface of the base 1, a fixing plate 3 is fixedly installed in the middle of the rear side of the inner wall of the box body 2, and an adjusting mechanism is arranged on the front side of the fixing plate 3, the adjusting mechanism comprises a cross-drag assembly 1 4 and a cross-drag assembly 2 5, the cross-drag assembly 1 4 and the cross-drag assembly 2 5 are symmetrically fixed at the left and right ends of the front side of the fixing plate 3, and a motor 1 6 and a motor 2 7 are fixedly installed on the outer sides of the cross-drag assembly 1 4 and the cross-drag assembly 2 5, respectively, and the bottom ends of the output shafts of the motor 1 6 and the motor 2 7 are fixedly connected with a cutting blade 1 8 and a cutting blade 2 9, respectively, through two groups of cross-drag assemblies 1 4 and cross-drag assemblies 2 5, the upper and lower ends of the motor 1 6 can be adjusted according to the size of the reed. The cutting blade 1 8 and the cutting blade 2 9 on the motor 2 7 can be adjusted vertically and horizontally up and down and left and right positions (the structure and operation principle of the cross slide assembly 1 4 and the cross slide assembly 2 5 are existing mature technologies, so they are not described in detail here). A guide rail 10 corresponding to the cutting blade 1 8 and the cutting blade 2 9 is fixedly installed at the lower part of the rear side of the inner wall of the box body 2. The upper surface of the guide rail 10 is located at the outer sides of the cutting blade 1 8 and the cutting blade 2 9, and the positions thereof are fixedly installed correspondingly to the clamping wheels 11, which play a role of auxiliary clamping and transmission. The left and right sides of the box body 2 are respectively provided with conductive through grooves 12 corresponding to the left and right ends of the guide rail 10. The upper surface of the base 1 is located on both sides of the box body 2 and symmetrically fixedly installed with transmission mechanisms 13 corresponding to the two conductive through grooves 12.

[0023] Furthermore, the transmission mechanism 13 includes a fixed frame 131, a transmission shaft 132, a rubber soft wheel 133, a driven bevel gear 134, a fixed block 135, a rotating shaft 136, an active bevel gear 137 and a hand wheel 138. The fixed frame 131 is fixed to the upper surface of the base 1. The front and rear sides of the top of the inner wall of the fixed frame 131 are symmetrically connected to two parallel transmission shafts 132. The upper and lower ends of the outer sides of the two transmission shafts 132 are symmetrically fixed with four rubber soft wheels 133 that can be used to elastically press and fix the upper and lower ends of the reed. The bottom end of the outer side of one of the transmission shafts 132 is fixedly installed with a driven bevel gear 134. One side of the base 1 is fixedly installed with A rotating shaft 136 is rotatably connected between the inner side of the fixed block 135 and the outer side of the corresponding fixed frame 131. The inner side end of the rotating shaft 136 extending to the inner side of the fixed frame 131 is fixedly installed with an active bevel gear 137. The active bevel gear 137 is correspondingly meshed with the driven bevel gear 134. The outer side end of the rotating shaft 136 extending to the outer side of the fixed block 135 is fixedly installed with a hand wheel 138. By manually rotating the hand wheel 138 of the transmission mechanism 13 symmetrically arranged at both ends of the box body 2, the corresponding rotating shaft 136 and the active bevel gear 137 are driven to rotate, and then the corresponding transmission shaft 132 and the rubber soft wheel 133 are driven to rotate, so that the reed is sent in and out.

[0024] Furthermore, the cutting blade 1 8 and the cutting blade 2 9 are respectively a dynamic alloy cutting blade and a diamond grinding wheel.

[0025] Furthermore, a vertical measuring ruler 14 and a vertical pointer 15 for vertical measurement are correspondingly provided on the vertical fixed platform and the vertical sliding platform of the cross slide assembly 4. Through the cooperation of the vertical measuring ruler 14 and the vertical pointer 15, it can play a role in auxiliary measurement when the vertical sliding platform is adjusted and moved vertically, thereby further ensuring the accuracy of the adjustment.

[0026] Furthermore, the horizontal fixed platform and the horizontal sliding platform of the cross slide assembly 2 5 are correspondingly provided with a horizontal measuring ruler 16 and a horizontal pointer 17 for horizontal measurement. Through the cooperation of the horizontal measuring ruler 16 and the horizontal pointer 17, it can play an auxiliary measurement role when the horizontal sliding platform is adjusted and moved horizontally, thereby further ensuring the accuracy of the adjustment.

[0027] Furthermore, an observation window 18 is correspondingly opened at the middle and upper part of the front side of the box body 2, and the inside of the box body 2 can be observed through the observation window 18.

[0028] Specifically, this box-type reed remover includes the following operating steps:

[0029] Step 1: According to the size of the reed, the cutting blade 1 8 on the motor 1 6 and the cutting blade 2 9 on the motor 2 7 are adjusted vertically and horizontally in the up and down positions and left and right positions through two sets of cross slide assemblies 1 4 and cross slide assemblies 2 5 respectively, until they are adjusted to the appropriate positions that meet the requirements, and start the motor 1 6 and the motor 2 7 to work.

[0030] Step 2: squeeze one end of the reed through the corresponding four rubber soft wheels 133 on the left transmission mechanism 13, and manually turn the hand wheel 138 to send the reed into the left end of the guide rail 10 through the corresponding conductive slot 12, and continue to transmit it so that it passes through the cutting blade 1 8 and the cutting blade 2 9 driven by the motor 1 6 and the motor 2 7 in turn, thereby processing the reed beam on the side of the reed and the stainless steel spring wire on the reed respectively.

[0031] Step three: The reed is moved to the right transmission mechanism 13 under the transmission of the left transmission mechanism 13 and the auxiliary clamping transmission of the clamping wheel 11. At this time, the hand wheel 138 on the right is rotated to continue cutting until the reed is output from the right side, and the cutting process is completed.

[0032] Step 4: Turn off motor 1 6 and motor 2 7. When cutting blade 1 8 and cutting blade 2 9 stop rotating, clean the metal debris in the box 2.

[0033] When using:

[0034] The box-type reed dismantling machine delivers and outputs the reed through the transmission mechanism 13 symmetrically arranged at both ends of the box 2. After the reed enters the guide rail 10, the adjustment mechanism composed of the cross slide assembly 1 4 and the cross slide assembly 2 5 can be used to perform horizontal and vertical adjustments to ensure the processing accuracy when dismantling reeds of different specifications, and the cutting blade 1 8 and the cutting blade 2 9 are driven by the motor 1 6 and the motor 2 7 to complete the processing of the reed.

[0035] Therefore, by using this box-type reed remover, not only the work efficiency is improved (traditional cutting tools take 40-60 minutes to remove a piece of reed, while this equipment only takes 5-8 minutes to remove a piece of reed), but also the production environment is improved. Since this equipment is a box-type structure, metal debris generated during the removal process cannot leak out. After the removal of the reed is completed, only the inside of the box 2 needs to be cleaned, which has no impact on the surrounding production environment and reduces the work intensity. The operator does not need to repeatedly cut the reed beam, but only needs to turn the hand wheel 138 to make the reed enter the track. Moreover, the processing accuracy is guaranteed and the loss is reduced.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A box-type reed removing machine, comprising a base (1), characterized in that: A box body (2) with an open top is fixedly mounted on the upper surface of the base (1); a fixed plate (3) is fixedly mounted in the middle of the rear side of the inner wall of the box body (2); an adjustment mechanism is arranged on the front side of the fixed plate (3); the adjustment mechanism comprises a cross-slide assembly (4) and a cross-slide assembly (5); the cross-slide assembly (4) and the cross-slide assembly (5) are symmetrically fixed on the left and right ends of the front side of the fixed plate (3); a motor (6) and a motor (7) are fixedly mounted on the outer sides of the cross-slide assembly (4) and the cross-slide assembly (5), respectively; the bottom ends of the output shafts of the motors (6) and (7) are A cutting blade (8) and a cutting blade (9) are fixedly connected to each other, respectively; a guide rail (10) corresponding to the cutting blade (8) and the cutting blade (9) is fixedly installed at the lower part of the rear side of the inner wall of the box body (2); a clamping wheel (11) is fixedly installed on the upper surface of the guide rail (10) at the position outside the cutting blade (8) and the cutting blade (9); a conducting groove (12) corresponding to the left and right ends of the guide rail (10) is respectively opened on the left and right sides of the box body (2); and a transmission mechanism (13) corresponding to the two conducting grooves (12) is symmetrically fixedly installed on the upper surface of the base (1) located on both sides of the box body (2).

2. The box-type reed remover according to claim 1, characterized in that: The transmission mechanism (13) comprises a fixed frame (131), a transmission shaft (132), a rubber soft wheel (133), a driven bevel gear (134), a fixed block (135), a rotating shaft (136), a driving bevel gear (137) and a hand wheel (138); the fixed frame (131) is fixed to the upper surface of the base (1); two transmission shafts (132) parallel to each other are symmetrically rotatably connected at the front and rear sides of the top of the inner wall of the fixed frame (131); four rubber soft wheels (133) for elastically pressing and fixing the upper and lower ends of the reed are symmetrically fixed at the upper and lower ends of the outer sides of the two transmission shafts (132); wherein A driven bevel gear (134) is fixedly mounted on the bottom end of the outer side of a transmission shaft (132); a fixed block (135) is fixedly mounted on one side of the base (1); a rotating shaft (136) is rotatably connected between the inner side of the fixed block (135) and the outer side of the corresponding fixed frame (131); an active bevel gear (137) is fixedly mounted on the inner side end of the rotating shaft (136) extending to the inner side of the fixed frame (131); the active bevel gear (137) is correspondingly meshed with the driven bevel gear (134); and a hand wheel (138) is fixedly mounted on the outer side end of the rotating shaft (136) extending to the outer side of the fixed block (135).

3. The box-type reed remover according to claim 1, characterized in that: The cutting blade one (8) and the cutting blade two (9) are respectively a dynamic alloy cutting blade and a diamond grinding wheel.

4. The box-type reed remover according to claim 1, characterized in that: A vertical measuring ruler (14) and a vertical pointer (15) for vertical measurement are correspondingly arranged on the vertical fixed platform and the vertical sliding platform of the cross slide assembly 1 (4).

5. The box-type reed remover according to claim 1, characterized in that: A horizontal measuring ruler (16) and a horizontal pointer (17) for horizontal measurement are correspondingly arranged on the horizontal fixed platform and the horizontal sliding platform of the second cross carriage assembly (5).

6. The box-type reed remover according to claim 1, characterized in that: An observation window (18) is correspondingly provided at the middle upper portion of the front side of the box body (2).