Welding detection device

By designing a welding detection device, the welding condition of the nut on the workpiece is automatically detected by using moving parts and sensors, the problem of not being able to automatically judge the existence of the nut during the welding process is solved, and more efficient and accurate detection is achieved, reducing processing costs and scrap rate.

CN222679885UActive Publication Date: 2025-03-28SUNITECH (KUNSHAN) PRECISION COMPONENTS CO LTD
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Patent Information

Application Number
CN202420181007.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-25
Publication Date
2025-03-28
Estimated Expiration
2034-01-25

AI Technical Summary

Technical Problem

During the welding process, it is impossible to automatically determine whether there are nuts on the workpiece, resulting in manual observation, increasing processing costs, and may lead to welding errors due to observation omissions, increasing waste rate.

Method used

A welding detection device is designed, including a moving part and a sensor. The first end of the moving part is in conflict with the workpiece and the second end is close to the sensor. The presence of the nut on the workpiece is detected by the position change of the moving part, and the sensor detects the change in the distance between the moving part and the sensor to determine the welding situation of the nut.

Benefits of technology

It realizes automatic detection of the welding of nuts on the workpiece, reduces the need for manual observation, reduces processing costs, improves the accuracy of detection, and reduces the scrap rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides a welding detection device, which comprises a moving part, a detection part, a detection part and a control part, and is characterized in that the moving part is provided with a first end part and a second end part; the first end of the moving part abuts against the workpiece, and the second end of the moving part is close to the detection end of the sensor. The middle position of the moving part is sleeved with a fixing part, a through groove is formed in the fixing part, and the moving part reciprocates in the extending direction of the through groove; the outer wall of the middle position of the moving part is sleeved with an elastic part, one end of the elastic part is installed on the outer wall of the moving part, and the other end of the elastic part is installed on the inner wall of the fixed part and used for resetting the moving part. The second end portion of the moving part is arranged close to the sensor, if the nut is installed on the workpiece, the distance between the second end portion of the moving part and the sensor is smaller than the distance when the nut is not installed, and then welding of the workpiece can be detected.
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Description

Technical Field

[0001] The present specification belongs to the technical field of welding, and in particular, relates to a welding detection device. Background Art

[0002] In the prior art, when assembling and welding, it is impossible to determine whether the nut of the previous process exists. As a result, the workpiece needs to be manually observed during the welding process. This leads to an increase in processing costs. In addition, there may be omissions in the observation process, resulting in the welded nut not existing and the workpiece continuing to the next step of welding. This results in waste products, resulting in an increase in the waste rate of processing.

[0003] To address the above problems, no effective solution has been proposed yet.

[0004] It should be noted that the above introduction to the technical background is only for the convenience of providing a clear and complete description of the technical solutions of the utility model and for the convenience of understanding by those skilled in the art. It cannot be considered that the above technical solutions are well known to those skilled in the art simply because these solutions are described in the background technology section of the utility model. Utility Model Content

[0005] The purpose of this specification is to provide a welding detection device to solve the above problems.

[0006] This specification provides a welding detection device, including:

[0007] A moving member, the moving member having a first end and a second end;

[0008] The first end of the moving member contacts the workpiece, and the second end of the moving member is arranged close to the sensor detection end;

[0009] Wherein, a fixing part is sleeved on the middle position of the moving part, a through slot is opened in the fixing part, and the moving part reciprocates along the direction in which the through slot extends;

[0010] An elastic member is sleeved on the outer wall at the middle position of the moving member, one end of the elastic member is installed on the outer wall of the moving member, and the other end of the elastic member is installed on the inner wall of the fixed part for resetting the moving member.

[0011] Preferably, a stopper is installed near the first end, and the workpiece abuts against the stopper.

[0012] Preferably, the workpiece is provided with a detection hole, the first end portion passes through the detection hole, and the blocking portion abuts against the workpiece.

[0013] Preferably, the first end is configured to be truncated cone-shaped.

[0014] Preferably, the cross section of the blocking portion is set to be circular, and one end of the through slot on the fixing portion is provided with a circular step portion, and the step portion is arranged to abut against the blocking portion.

[0015] Preferably, a first positioning member abuts against an end side of the workpiece away from the sensor.

[0016] Preferably, a second positioning member is installed on the outer wall of the sensor.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model provides a moving part with a first end and a second end, wherein the first end of the moving part contacts the workpiece, and the second end of the moving part is arranged close to the sensor. If a nut is installed on the workpiece, the distance between the second end of the moving part and the sensor is smaller than the distance when the nut is not installed, thereby detecting the welding of the workpiece.

[0019] 2. The utility model provides an elastic member on the outer wall at the middle position of the moving member, one end of the elastic member is mounted on the outer wall of the moving member, and the other end of the elastic member is mounted on the inner wall of the fixed part, so as to reset the moving member and control the relative position of the moving member.

[0020] 3. The utility model installs a stopper near the first end of the movable member, and the workpiece abuts against the stopper, thereby limiting the relative position of the stopper, and further making the detection of the nut welding on the workpiece more accurate.

[0021] 4. The utility model opens a detection hole on the workpiece, the first end of the movable member is penetrated by the detection hole, and the stopper abuts against the workpiece, so that the stopper and the nut can fully abut against each other, thereby making the detection of nut welding on the workpiece more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of this specification or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this specification. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0023] Figure 1 It is an overall structural diagram of a welding detection device provided in an embodiment of this specification;

[0024] Figure 2 It is a structural diagram of a moving part of a welding detection device provided in an embodiment of this specification;

[0025] Figure 3 It is a structural diagram of a fixing part of a welding detection device provided in an embodiment of this specification;

[0026] Figure 4 It is a cross-sectional view of the overall structure of a welding detection device provided in an embodiment of this specification.

[0027] In the figure: 1, moving part; 11, first end; 111, blocking part; 12, second end; 2, workpiece; 21, detection hole; 3, sensor; 4, fixing part; 41, through groove; 411, step part; 5, elastic part; 6, first positioning part; 7, second positioning part. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in the embodiments of this specification will be clearly and completely described below in conjunction with the drawings in the embodiments of this specification. Obviously, the described embodiments are only part of the embodiments of this specification, not all of the embodiments. Based on the embodiments in this specification, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this specification.

[0029] In the description of the present utility model, it should be noted that the terms "upper", "middle", "lower", "inner", "outer", "front", "back" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present utility model. The terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following describes the implementation method of the present utility model based on its overall structure.

[0030] Reference Figure 1 As shown, an embodiment of the present application provides a welding detection device, comprising:

[0031] A moving member 1, wherein the moving member 1 has a first end 11 and a second end 12;

[0032] The first end 11 of the moving member 1 contacts the workpiece 2, and the second end 12 of the moving member 1 is arranged close to the detection end of the sensor 3;

[0033] A fixing part 4 is sleeved in the middle of the moving part 1, a through slot 41 is formed in the fixing part 4, and the moving part 1 reciprocates along the direction in which the through slot 41 extends;

[0034] An elastic member 5 is sleeved on the outer wall of the middle position of the moving member 1 , one end of the elastic member 5 is mounted on the outer wall of the moving member 1 , and the other end of the elastic member 5 is mounted on the inner wall of the fixed part 4 for resetting the moving member 1 .

[0035] according to Figure 1 After welding the nut on the workpiece 2, the technicians in this field need to continue welding the workpiece 2. In the present application, the workpiece 2 and the moving part 1 can be set to conflict with each other. Further, the relative position of the moving part 1 is detected by the sensor 3, and then the welding condition on the workpiece 2 can be indirectly detected.

[0036] Specifically, a first end 11 and a second end 12 may be provided on the moving member 1. In one embodiment, the first end 11 of the moving member 1 contacts the portion to be measured of the workpiece 2. The second end 12 of the moving member 1 is provided in a corresponding and close relationship with the sensor 3.

[0037] By means of the above structure, those skilled in the art can set that when there is no nut welded on the workpiece 2, when the first end 11 of the moving member 2 contacts the workpiece 2, the distance between the second end 12 of the moving member 2 and the sensor 3 is the first distance. When a nut is welded on the workpiece 2, when the first end 11 of the moving member 2 contacts the workpiece 2, the distance between the second end 12 of the moving member 2 and the sensor 3 is the second distance.

[0038] Furthermore, when the workpiece 2 is detected, if the sensor 3 detects and displays the second distance, it means that the nut welding on the workpiece 2 is completed and the next processing can be carried out. If the sensor 3 detects and displays the first distance, it means that the nut on the workpiece 2 is not welded, and the workpiece 2 can be moved and the nut welding can be carried out again.

[0039] It is understandable that in the above process, if there is no nut welded on the workpiece 2, the first end 11 of the moving member 1 directly contacts the outer wall of the workpiece 2. If a nut is welded on the workpiece 2, the first end 11 of the moving member 1 directly contacts the end side of the nut.

[0040] A fixing part 4 is sleeved at the middle position of the moving member 1, a through slot 41 is provided in the fixing part 4, and the moving member 1 reciprocates along the direction in which the through slot 41 extends. That is, those skilled in the art can arrange that the outer wall of the moving member is sleeved with the fixing part 4, and the fixing part 4 can constrain the relative position of the moving member 1.

[0041] In the actual process, the moving member 1 is inserted into the through slot 41 in the fixing portion 4. It can be understood that the moving member 1 reciprocates along the extending direction of the through slot 41.

[0042] An elastic member 5 is also arranged on the outer wall of the moving member 1. The elastic member 5 is arranged at the middle position of the outer wall of the moving member 1. One end of the elastic member 5 is mounted on the outer wall of the moving member 1, and the other end of the elastic member 5 is mounted on the inner wall of the fixing portion 4.

[0043] By means of the above structure, a nut is welded on the workpiece 2, and the first end 11 of the movable member 1 directly contacts the end side of the nut. The movable member 1 moves toward the location of the sensor 3, and the elastic member 5 is compressed. When the detection is completed, the elastic member 5 restores the deformation. Then the movable member 1 can be reset. In one embodiment, the elastic member 5 can be set as a spring.

[0044] In summary, those skilled in the art can set the moving part 1 and the sensor 3 to detect the welding condition of the nut on the workpiece 2.

[0045] In the above-mentioned embodiment, the first end 11 of the moving member 1 is provided to abut against the workpiece 2. In this embodiment, preferably, a stopper 111 is installed near the first end 11, and the workpiece 2 abuts against the stopper 111. Specifically, according to Figure 3 A stopper 111 is provided near the first end portion 11 , and the stopper 111 may be provided in the form of a circular plate or in a stepped shape.

[0046] In the above embodiment, if the stopper 111 is set as a circular plate, specifically, the inner wall of the stopper 111 is fixedly connected to the side wall of the first end 11. The stopper 111 contacts the side wall of the workpiece 2, thereby detecting the welding condition of the workpiece.

[0047] In addition, if the stopper 111 is set to be stepped, specifically, the stepped stopper 111 extends and protrudes in a direction away from the central axis of the moving member 1. It can be understood that in this embodiment, the stepped stopper 111 can be set to extend and close along the outer wall of the first end portion 11. Further, the stopper 111 contacts the workpiece 2 toward the side wall of the workpiece 2. Then, the welding condition of the workpiece can be detected.

[0048] In the above arrangement, a stopper 111 is provided near the first end 11, and the stopper 111 contacts the workpiece 2. Preferably, the workpiece 2 is provided with a detection hole 21, the first end 11 is provided with the detection hole 21, and the stopper 111 contacts the workpiece 2. Figure 3, the detection hole 21 opened on the workpiece can allow the first end 11 of the moving member 1 to pass through. In addition, the nut can be in contact with the stopper 111 on the first end 11 over a larger area, which can make the welding of the nut on the workpiece 2 more accurate. More preferably, the first end 11 is set to a truncated cone shape. In the process of passing through the detection hole 21, the truncated cone-shaped first end 11 can avoid the jamming caused by collision with the hole wall of the detection hole 21.

[0049] In the above structure, a stopper 111 is provided, through which the welding condition on the workpiece 2 can be detected. Preferably, the cross section of the stopper 111 is set to be circular, and a circular step portion 411 is provided at one end of the through slot 41 on the fixing part 4, and the step portion 411 is set to conflict with the stopper 111. That is, a position relative to the stopper 111 is set in the through slot 41, and the relative position of the moving part 1 can be positioned. At the same time, the conflict between the step portion 411 and the stopper 111 can limit the setting position of the stopper 111.

[0050] In one embodiment, preferably, the end of the workpiece 2 away from the sensor 3 is abutted against a first positioning member 6. The first positioning member 6 can position the relative position of the workpiece 2, thereby making the sensor 3 detect the workpiece 3 more accurately.

[0051] Preferably, a second positioning member 7 is installed on the outer wall of the sensor 3. Those skilled in the art can fix the relative position of the sensor 3 by means of the second positioning member 7. The above arrangement can further make the detection of the sensor 3 more accurate.

[0052] Although different specific embodiments are mentioned in the content of this application, this application is not limited to the situations described in the industry standards or embodiments, etc. Some industry standards or slightly modified implementation plans based on the implementation of the custom methods or embodiments can also achieve the same, equivalent or similar, or predictable implementation effects after deformation of the above embodiments. The embodiments of data acquisition, processing, output, judgment methods, etc. after these modifications or deformations can still fall within the scope of the optional implementation plans of this application.

[0053] Although the present application has been described through embodiments, those skilled in the art will appreciate that there are many modifications and changes to the present application without departing from the spirit of the present application. It is intended that the attached embodiments include these modifications and changes without departing from the present application.

Claims

1. A welding detection device, characterized in that: include: A moving member, the moving member having a first end and a second end; The first end of the moving member contacts the workpiece, and the second end of the moving member is arranged close to the sensor detection end; A fixing part is sleeved at the middle position of the moving part, a through slot is provided in the fixing part, and the moving part reciprocates along the direction in which the through slot extends; An elastic member is sleeved on the outer wall of the middle position of the moving member, one end of the elastic member is mounted on the outer wall of the moving member, and the other end of the elastic member is mounted on the inner wall of the fixed part, for resetting the moving member; If there is no welded nut on the workpiece, when the first end of the movable member contacts the workpiece, the distance between the second end of the movable member and the sensor is the first distance; if a nut is welded on the workpiece, when the first end of the movable member contacts the workpiece, the distance between the second end of the movable member and the sensor is the second distance.

2. The welding detection device according to claim 1, characterized in that: A stopper is installed near the first end of the moving member, and the workpiece abuts against the stopper.

3. The welding detection device according to claim 2, characterized in that: The workpiece is provided with a detection hole, the first end portion passes through the detection hole, and the blocking portion abuts against the workpiece.

4. The welding detection device according to claim 3, characterized in that: The first end portion is configured to be in a truncated cone shape.

5. The welding detection device according to claim 2, characterized in that: The cross section of the stopper is set to be circular, and one end of the through slot on the fixing part is provided with a circular step portion, and the step portion is arranged to abut against the stopper.

6. The welding detection device according to claim 1, characterized in that: The end side of the workpiece away from the sensor is abutted against a first positioning member.

7. The welding detection device according to claim 1, characterized in that: A second positioning member is installed on the outer wall of the sensor.