Machining automatic traction turnover mechanism for large-diameter pe water supply pipe production
By designing a processing automatic traction and flip mechanism for large-diameter PE water supply pipe production, the automatic pressing of flanges and pipe flips are achieved by using hydraulic push rods, lifting cylinders and servo motors, which solves the problem of long pressing time and uneven pressing of PE water supply pipe flanges, and improves the sealing effect.
Patent Information
- Application Number
- CN202420732020.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-10
AI Technical Summary
During the flange pressing process of PE water supply pipe, due to the large-diameter pipe weight, it is difficult to feed and the flange pressing time; at the same time, the toughness of PE pipe leads to uneven pressing, reducing the sealing effect.
A processing automatic traction and flip mechanism for large-diameter PE water supply pipe production is designed. The automatic closing of the flange mold frame and the extrusion of the flange pressure plate are achieved through hydraulic push rods and lifting cylinders. The automatic flip of the pipe is achieved by combining servo motors and double-head cylinders to ensure press uniformity.
It effectively reduces the time and difficulty of flange pressing, improves the quality and sealing effect of flange forming, and solves the problem of uneven pressing.
Smart Images

Figure CN222681819U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PE water supply pipe production, in particular to an automatic traction and turnover mechanism for processing large-diameter PE water supply pipe production. Background Art
[0002] PE water supply pipe is made of special polyethylene as raw material and is extruded by a plastic extruder in one step. It is used in urban water supply networks, irrigation and water diversion projects, and agricultural sprinkler irrigation projects. It is particularly suitable for plastic pipes that are resistant to alkali and corrosion environments.
[0003] In order to facilitate the connection between PE water supply pipes and increase the sealing of the pipes in the subsequent use process, flanges need to be set at the ends of PE water supply pipes. However, in the process of pressing the flanges, due to the heavy weight of large-diameter PE water supply pipes, a sling is usually required, which increases the difficulty of feeding and prolongs the time of flange pressing.
[0004] In addition, since the material of the PE water supply pipe has a certain toughness, if the end of the PE water supply pipe is pressed into a flange only by horizontal pressing, it is easy to cause uneven pressing and reduce the sealing effect. Utility Model Content
[0005] In view of the deficiencies of the prior art, the utility model provides an automatic traction and flipping mechanism for the production of large-diameter PE water supply pipes, which overcomes the deficiencies of the prior art and effectively solves the problems of long flange pressing time and uneven pressing.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] An automatic traction and flipping mechanism for processing large-diameter PE water supply pipe production includes a processing table, a first hydraulic push rod is installed at one end of the outer wall of the top of the processing table, and the piston rod of the first hydraulic push rod is connected to a push plate, a lifting cylinder is arranged on the top and bottom of the processing table, and the piston rod of the lifting cylinder is connected to a positioning sleeve, a flange mold frame is welded on the outer wall of one side of the positioning sleeve, a second hydraulic push rod is installed at the other end of the outer wall of the top of the processing table, and the piston rod of the second hydraulic push rod is connected to a flange pressure plate;
[0008] A servo motor is fixedly connected to the inner wall of the bottom of the processing table by bolts, and the output shaft of the servo motor is connected to a traction wheel. A double-headed cylinder is arranged on the top of the processing table, and both ends of the piston rod of the double-headed cylinder are hinged with cross rods, and the inner wall of one end of the cross rod is rotatably connected to a positioning pulley.
[0009] Preferably, a mounting frame is welded to the outer wall of the processing table, and the lifting cylinder is fixedly connected to the top and bottom outer walls of the mounting frame by bolts.
[0010] Preferably, the inner wall of the mounting frame is provided with symmetrically distributed guide pillars, and the positioning sleeve and the flange mold frame are both slidably connected to the outer walls of the guide pillars.
[0011] Preferably, a connecting rod is welded to one side of the outer wall at the top of the mounting frame, and the axial column of the cross rod is installed on the outer wall at one end of the connecting rod.
[0012] Preferably, the top outer wall of the processing table is equipped with symmetrically distributed guide wheels, and the top outer wall of the guide wheel is slidably connected to a PE water supply pipe.
[0013] Preferably, the traction wheel is closely attached to the bottom outer wall of the PE water supply pipe, and the positioning pulley is closely attached to both sides of the top of the PE water supply pipe.
[0014] The beneficial effects of the utility model are:
[0015] 1. The automatic traction and flipping mechanism for the production of large-diameter PE water supply pipes designed in this invention can directly push the PE water supply pipe into one side of the flange mold frame by driving the push plate to move through the first hydraulic push rod. After the lifting cylinder drives the two sets of positioning sleeves and the flange mold frame to close, the flange pressing plate is pushed by the second hydraulic push rod to squeeze the PE water supply pipe, thereby realizing the flange pressing and forming of the end of the PE water supply pipe, reducing the difficulty of feeding and saving the time of flange pressing;
[0016] 2. The automatic traction and flipping mechanism for the production of large-diameter PE water supply pipes designed in this invention can control the positioning pulley at the bottom of the cross rod to be close to the PE water supply pipe by extending the piston rod of the double-headed cylinder. When the servo motor drives the traction wheel to rotate, the automatic flipping of the PE water supply pipe is realized, which ensures the balanced pressure on the end of the PE water supply pipe, improves the quality of the flange forming at the end of the PE water supply pipe, and increases the sealing effect of the flange. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of an automatic traction and flipping mechanism for the production of large-diameter PE water supply pipes proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the press forming of a water supply pipe flange with an automatic traction and flipping mechanism for the production of a large-diameter PE water supply pipe proposed by the utility model;
[0019] Figure 3 The utility model is a schematic diagram of a double-headed cylinder connection structure of an automatic traction and flipping mechanism for processing large-diameter PE water supply pipes for production.
[0020] In the figure: 1. processing table; 2. first hydraulic push rod; 3. push plate; 4. lifting cylinder; 5. positioning sleeve; 6. flange mold frame; 7. second hydraulic push rod; 8. flange pressure plate; 9. servo motor; 10. traction wheel; 11. double-headed cylinder; 12. cross rod; 13. positioning pulley; 14. mounting frame; 15. guide column; 16. connecting rod; 17. guide wheel. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0022] Embodiment 1, refer to Figure 1-2 An automatic traction and flipping mechanism for the production of large-diameter PE water supply pipes includes a processing table 1, a first hydraulic push rod 2 is installed at one end of the top outer wall of the processing table 1, and the piston rod of the first hydraulic push rod 2 is connected to a push plate 3, a lifting cylinder 4 is arranged on the top and bottom of the processing table 1, and the piston rod of the lifting cylinder 4 is connected to a positioning sleeve 5, a flange mold frame 6 is welded to the outer wall of one side of the positioning sleeve 5, a second hydraulic push rod 7 is installed at the other end of the top outer wall of the processing table 1, and the piston rod of the second hydraulic push rod 7 is connected to a flange pressure plate 8.
[0023] In this embodiment, the PE water supply pipe can be directly pushed into one side of the flange mold frame 6 by driving the push plate 3 to move through the first hydraulic push rod 2. After the lifting cylinder 4 drives the two sets of positioning sleeves 5 and the flange mold frame 6 to close, the flange pressing plate 8 is pushed by the second hydraulic push rod 7 to extrude the PE water supply pipe, thereby realizing the flange pressing and forming of the end of the PE water supply pipe, reducing the difficulty of feeding and saving the time of flange pressing.
[0024] Example 2, refer to Figure 2-3 An automatic traction and flipping mechanism for the production of large-diameter PE water supply pipes. The inner wall of the bottom of the processing table 1 is fixedly connected to a servo motor 9 by bolts, and the output shaft of the servo motor 9 is connected to a traction wheel 10. A double-headed cylinder 11 is arranged on the top of the processing table 1, and both ends of the piston rod of the double-headed cylinder 11 are hinged with a cross rod 12, and the inner wall of one end of the cross rod 12 is rotatably connected to a positioning pulley 13.
[0025] In this embodiment, by extending the piston rod through the double-head cylinder 11, the positioning pulley 13 at the bottom of the cross rod 12 can be controlled to be close to the PE water supply pipe. When the servo motor 9 drives the traction wheel 10 to rotate, the automatic flipping of the PE water supply pipe is realized, thereby ensuring the balanced pressure on the end of the PE water supply pipe, improving the quality of the flange forming at the end of the PE water supply pipe, and increasing the sealing effect of the flange.
[0026] Reference Figure 1A mounting frame 14 is welded to the outer wall of the processing table 1, and the lifting cylinder 4 is fixedly connected to the top and bottom outer walls of the mounting frame 14 by bolts.
[0027] Reference Figure 1 The inner wall of the mounting frame 14 is provided with symmetrically distributed guide pillars 15 , and the positioning sleeve 5 and the flange mold frame 6 are both slidably connected to the outer wall of the guide pillars 15 .
[0028] Reference Figure 1 A connecting rod 16 is welded to one side of the top outer wall of the mounting frame 14 , and the axial column of the cross rod 12 is installed on the outer wall of one end of the connecting rod 16 .
[0029] Reference Figure 2 The top outer wall of the processing table 1 is equipped with symmetrically distributed guide wheels 17, and the top outer wall of the guide wheel 17 is slidably connected with a PE water supply pipe.
[0030] Reference Figure 3 The traction wheel 10 is closely attached to the outer wall of the bottom of the PE water supply pipe, and the positioning pulley 13 is closely attached to both sides of the top of the PE water supply pipe.
[0031] Working principle: the PE water supply pipe on the processing table 1 can slide on the guide wheel 17. The first hydraulic push rod 2 drives the push plate 3 to move and can directly push the PE water supply pipe into one side of the flange mold frame 6. Then the lifting cylinder 4 drives the two sets of positioning sleeves 5 and the flange mold frame 6 to close. The second hydraulic push rod 7 pushes the flange pressure plate 8 to squeeze the PE water supply pipe, so that the end of the PE water supply pipe forms a flange shape. During the pressing and forming process, the piston rod is extended by the double-headed cylinder 11 to control the positioning pulley 13 at the bottom of the cross rod 12 to approach the PE water supply pipe, and then the servo motor 9 drives the traction wheel 10 to rotate to control the flipping of the PE water supply pipe, so that the PE water supply pipe can be pressed and rotated at the same time, thereby improving the quality of the flange forming at the end of the PE water supply pipe.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic traction and turning mechanism for the production of large-diameter PE water supply pipes, comprising a processing table (1), characterized in that: A first hydraulic push rod (2) is installed at one end of the top outer wall of the processing table (1), and the piston rod of the first hydraulic push rod (2) is connected to a push plate (3); a lifting cylinder (4) is provided at the top and bottom of the processing table (1), and the piston rod of the lifting cylinder (4) is connected to a positioning sleeve (5); a flange mold frame (6) is welded to the outer wall of one side of the positioning sleeve (5); a second hydraulic push rod (7) is installed at the other end of the top outer wall of the processing table (1), and the piston rod of the second hydraulic push rod (7) is connected to a flange pressure plate (8); The inner wall at the bottom of the processing table (1) is fixedly connected to a servo motor (9) by bolts, and the output shaft of the servo motor (9) is connected to a traction wheel (10). A double-headed cylinder (11) is arranged on the top of the processing table (1), and both ends of the piston rod of the double-headed cylinder (11) are hinged with a cross rod (12), and the inner wall of one end of the cross rod (12) is rotatably connected to a positioning pulley (13).
2. According to claim 1, the automatic traction and turning mechanism for the production of large-diameter PE water supply pipes is characterized in that: A mounting frame (14) is welded to the outer wall of the processing table (1), and the lifting cylinder (4) is fixedly connected to the top and bottom outer walls of the mounting frame (14) by means of bolts.
3. According to claim 2, the automatic traction and turning mechanism for the production of large-diameter PE water supply pipes is characterized in that: The inner wall of the mounting frame (14) is provided with symmetrically distributed guide pillars (15), and the positioning sleeve (5) and the flange mold frame (6) are both slidably connected to the outer wall of the guide pillars (15).
4. According to claim 2, the automatic traction and turning mechanism for the production of large-diameter PE water supply pipes is characterized in that: A connecting rod (16) is welded to one side of the top outer wall of the mounting frame (14), and the axial column of the cross rod (12) is installed on the outer wall of one end of the connecting rod (16).
5. According to claim 1, the automatic traction and turning mechanism for the production of large-diameter PE water supply pipes is characterized in that: The top outer wall of the processing table (1) is equipped with symmetrically distributed guide wheels (17), and the top outer wall of the guide wheels (17) is slidably connected to a PE water supply pipe.
6. According to claim 1, the automatic traction and turning mechanism for producing large-diameter PE water supply pipes is characterized in that: The traction wheel (10) is closely attached to the outer wall of the bottom of the PE water supply pipe, and the positioning pulley (13) is closely attached to both sides of the top of the PE water supply pipe.