Multi-station film sleeve production equipment
By designing multi-station film sleeve production equipment, and using the cooperation of frames, nesting devices and other stations, the mechanization and automation of film sleeve production are achieved, solving the problem of low degree of automation of existing equipment, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421323677.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing film sleeve production equipment has low degree of automation and relies on manual operations, which leads to low production efficiency and difficult to ensure product quality.
A multi-station film sleeve production equipment is designed, including frames, nesting devices, loading stations, rolling combined stations and loading stations. Through the cooperation of these devices, the mechanization and automation of film sleeve production is achieved.
The film sleeve production process is automated, the operation difficulty is reduced, and the production efficiency and product quality are improved.
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Figure CN222681831U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manufacturing machinery, in particular to multi-station film sleeve production equipment. Background Art
[0002] With the rapid development of society and the improvement of people's living standards, there is a demand for protection or decoration of clothing, and film sleeves are important accessories installed on the sleeves of clothing, and their market demand is increasing year by year.
[0003] However, the existing equipment for producing film sleeves has the following defects. First, the existing production equipment often relies on manual operation during the production process, has a low degree of automation, and has low production efficiency. Second, the existing production equipment requires manual participation in each process, and manual operation has errors and instability, which makes it difficult to ensure product quality. Utility Model Content
[0004] In order to overcome the defects of the above-mentioned prior art, the utility model provides a multi-station film sleeve production equipment, which realizes the mechanization and automation of the film sleeve production process through the coordination of various devices such as the frame, the sleeve device, the first loading station, the second loading station, the roll-up and combination station, and the unloading station, thereby reducing the difficulty of operation, improving production efficiency and product quality. The specific technical solution is as follows:
[0005] A multi-station film sleeve production equipment, comprising a frame, a sleeve device, a first loading station, a second loading station, a roll-up and combination station and a unloading station, wherein the sleeve device is movably arranged on the frame;
[0006] The first loading station, the second loading station, the rolling and combining station and the unloading station are arranged in sequence along the moving direction of the nesting device.
[0007] A film material is placed on the first loading station, and the first loading station is used to cut the film material into film sleeves, so as to sleeve the film sleeves on the sleeve device;
[0008] At least one elastic member is placed on the second loading station, and the second loading station is used to sleeve the elastic member on the film sleeve;
[0009] The rolling and combining station is used to roll up the edge of the film sleeve and combine it with the main body of the film sleeve, so that the elastic member is located between the edge of the film sleeve and the main body of the film sleeve;
[0010] The unloading station is used to remove the film sleeve.
[0011] In a specific embodiment, the sleeve device includes at least one sleeve plate for sleeve the film sleeve, one end of the sleeve plate is rotatably connected to the center of the frame, and the other end of the sleeve plate extends toward the edge of the frame;
[0012] The first loading station, the second loading station, the rolling and combining station and the unloading station are arranged at intervals along the edge of the frame.
[0013] In a specific embodiment, at least one of the nesting plates includes four nesting plates, and ends of two adjacent nesting plates are connected and form a preset angle.
[0014] In a specific embodiment, the nesting plate includes a first plate body and a second plate body, the first plate body and the second plate body are arranged side by side, and a spacing adjustment member is provided between the first plate body and the second plate body, and the spacing adjustment member is used to adjust the spacing between the first plate body and the second plate body.
[0015] In a specific embodiment, the first loading station includes a cutting device and a first gripping device, wherein the cutting device is disposed on the frame and is used to dock the film material to cut the film material into the film sleeve;
[0016] The first grabbing device is movably arranged on the frame and close to the cutting device, and is used for grabbing the film sleeve to be sleeved on the sleeve plate.
[0017] In a specific embodiment, a first material delivery device is provided on the side of the cutting device away from the first gripping device, the film material is wrapped around the first material delivery device, and the first material delivery device is rotatably arranged on the frame for conveying the film material to the cutting device during rotation.
[0018] In a specific embodiment, the second loading station includes a second material delivery device and a second gripping device, and the elastic member is placed on the second material delivery device; the second gripping device is movably arranged on the frame and close to the second material delivery device, and is used to grip the elastic member on the second material delivery device and put the elastic member on the end of the film sleeve.
[0019] In a specific embodiment, the rolling and combining station has a movable claw, the end of the sleeve plate has a guide groove, and the claw cooperates with the guide groove to move the claw along the direction of the guide groove to roll the edge of the film sleeve to the middle of the film sleeve.
[0020] In a specific embodiment, the rolling and combining station is provided with a pressing mechanism, which is movably arranged on the frame and is used to dock and press the edge of the film sleeve and the main body of the film sleeve; the pressing mechanism is provided with a heating plate, and the heating plate is used to heat-melt the edge of the film sleeve and the main body of the film sleeve together when pressing.
[0021] In a specific embodiment, the heating plate includes a first heating plate and a second heating plate, the first heating plate is located at the upper part of the pressing mechanism and faces the front side of the nesting plate; the second heating plate is located at the bottom of the pressing mechanism and faces the back side of the nesting plate.
[0022] The utility model has at least the following beneficial effects:
[0023] The utility model provides a multi-station film sleeve production equipment, comprising a frame, a sleeve device, a first feeding station, a second feeding station, a rolling and combining station and a unloading station, wherein the sleeve device is movably arranged on the frame; the first feeding station, the second feeding station, the rolling and combining station and the unloading station are arranged in sequence along the moving direction of the sleeve device, a film material is placed on the first feeding station, and the first feeding station is used to cut the film material into film sleeves so as to sleeve the film sleeves on the sleeve device; at least one elastic member is placed on the second feeding station, and the second feeding station is used to sleeve the elastic member on the film sleeve; the rolling and combining station is used to roll the edge of the film sleeve and combine it with the main body of the film sleeve so that the elastic member is located between the edge of the film sleeve and the main body of the film sleeve; the unloading station is used to move the film sleeve out. The utility model realizes the mechanization and automation of the film sleeve production process through the cooperation of various devices such as a frame, a sleeve device, a first loading station, a second loading station, a roll-up and combining station and a blanking station, thereby reducing the difficulty of operation and improving the production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0025] Figure 1 A three-dimensional diagram of the multi-station film sleeve production equipment provided by the utility model;
[0026] Figure 2 A top view of the multi-station film sleeve production equipment provided by the utility model;
[0027] Figure 3 A schematic diagram of the first loading station provided by the utility model;
[0028] Figure 4 A schematic diagram of the second loading station provided by the utility model;
[0029] Figure 5 A schematic diagram of a second grabbing device provided by the utility model;
[0030] Figure 6 A schematic diagram of the roll-up and combination station provided by the utility model;
[0031] Figure 7 This is an enlarged view of part A of the rolling and combining station provided by the utility model.
[0032] Reference numerals:
[0033] 1-frame; 2-feeding device; 3-first loading station; 4-second loading station; 5-rolling and combining station; 6-unloading station; 7-membrane material; 8-elastic parts;
[0034] 21- nesting plate; 22- spacing adjustment member;
[0035] 211-first plate; 212-second plate;
[0036] 22-guide groove;
[0037] 31-cutting device; 32-first grabbing device; 33-first material delivery device;
[0038] 41-second material delivery device; 42-second grabbing device;
[0039] 51-hook; 52-pressing mechanism; 53-heating plate;
[0040] 531 - first heating plate; 532 - second heating plate. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0042] like Figure 1-2As shown, the utility model provides a multi-station film sleeve production equipment, including a frame 1, a sleeve device 2, a first loading station 3, a second loading station 4, a rolling and combining station 5 and a blanking station 6, the sleeve device 2 is movably arranged on the frame 1; the first loading station 3, the second loading station 4, the rolling and combining station 5 and the blanking station 6 are arranged in sequence along the moving direction of the sleeve device 2, a film material 7 is placed on the first loading station 3, the first loading station 3 is used to cut the film material 7 into film sleeves, so that the film sleeves are sleeved on the sleeve device 2; at least one elastic member 8 is placed on the second loading station 4, the second loading station 4 is used to sleeve the elastic member 8 on the film sleeve; the rolling and combining station 5 is used to roll the edge of the film sleeve and combine it with the main body of the film sleeve, so that the elastic member 8 is located between the edge of the film sleeve and the main body of the film sleeve; the blanking station 6 is used to move the film sleeve out. The utility model realizes the mechanization and automation of the film sleeve production process through the cooperation of various devices such as a frame 1, a sleeve device 2, a first loading station 3, a second loading station 4, a roll-up and combination station 5 and a blanking station 6, thereby reducing the difficulty of operation and improving the production efficiency and product quality.
[0043] In this embodiment, the film sleeve is worn on the sleeve of clothing to protect or decorate the clothing. Therefore, the second feeding station 4 needs to be provided with elastic members 8 at both ends of the film sleeve. Similarly, the rolling and combining station 5 also needs to roll and combine the two edges of the film sleeve respectively, so that both ends of the film sleeve can play the role of fixing the binding.
[0044] like Figure 1 , 2 As shown, the nesting device 2 includes at least one nesting plate 21, one end of which is rotatably connected to the center of the frame 1, and the other end of the nesting plate 21 extends toward the edge of the frame 1; the first loading station 3, the second loading station 4, the rolling and combining station 5 and the unloading station 6 are arranged at intervals along the edge of the frame 1. The utility model realizes switching among the first loading station 3, the second loading station 4, the rolling and combining station 5 and the unloading station 6 by rotating the sleeve plate 21, so that the sleeve plate 21 performs corresponding operations when it arrives at the corresponding station. For example, when the sleeve plate 21 arrives at the first loading station 3, the film sleeve is sleeved at the first loading station 3; when the sleeve plate 21 arrives at the second loading station 4, the elastic member 8 is sleeved at the second loading station 4; when the sleeve plate 21 arrives at the rolling and combining station 5, the edge of the film sleeve is flipped and combined with the main body of the film sleeve at the rolling and combining station 5; when the sleeve plate 21 arrives at the unloading station 6, the film sleeve is taken out at the unloading station 6. The operation at any station is realized by the cooperation between the equipment at the station and the sleeve plate 21, without manual operation, and the whole production process is characterized by mechanization and automation.
[0045] like Figure 1 , 2 As shown, at least one nesting plate 21 includes four nesting plates 21, and the ends of two adjacent nesting plates 21 are connected and form a preset angle. Specifically, the preset angle is 90°, and each nesting plate 21 corresponds to a station. For example, one of the four nesting plates 21 corresponds to the first loading station 3, one corresponds to the second loading station 4, one corresponds to the roll-up and combination station 5, and one corresponds to the unloading station 6. By providing four nesting plates 21, one production equipment can simultaneously produce four film sleeves, thereby improving production efficiency.
[0046] like Figure 1 , 2 As shown, the sleeve plate 21 includes a first plate body 211 and a second plate body 212. The first plate body 211 and the second plate body 212 are arranged side by side. A spacing adjustment member 22 is provided between the first plate body 211 and the second plate body 212. The spacing adjustment member 22 is used to adjust the spacing between the first plate body 211 and the second plate body 212 so that the film sleeve can be better sleeved on the sleeve plate 21 to prevent the film sleeve from shifting or falling off, so as to better meet production needs.
[0047] In one embodiment, the spacing adjustment member 22 may be a ball screw connected to the first plate 211 and used to drive the first plate 211 to move relative to the second plate 212 when the ball screw rotates to adjust the spacing between the first plate 211 and the second plate 212 .
[0048] In another embodiment, the spacing adjustment member 22 is disposed on the frame 1, one end of the spacing adjustment member 22 abuts against the first plate body 211, and the other end abuts against the second plate body 212, and is used to drive the first plate body 211 to move relative to the second plate body 212 during rotation to adjust the spacing between the first plate body 211 and the second plate body 212.
[0049] Among them, grooves are provided on the first plate body 211 and the second plate body 212. The grooves of the first plate body 211 and the grooves of the second plate body 212 together constitute a limiting part for limiting the position of the elastic band. The limiting part can prevent the film sleeve from shifting or falling off to better meet production needs.
[0050] like Figure 1 , 2As shown in Figure 3, the first loading station 3 includes a cutting device 31 and a first gripping device 32. The cutting device 31 is arranged on the frame 1, and is used for docking the film material 7 to cut the film material 7 into a film sleeve; the first gripping device 32 is movably arranged on the frame 1 and is close to the cutting device 31, and is used for gripping the film sleeve to be sleeved on the sleeve device 2. The cutting device 31 and the first gripping device 32 are used to realize the automation and mechanization of the film material 7 cutting and the film material 7 sleeved on the sleeve device 2, which reduces manual operation, reduces the difficulty of operation, and improves production efficiency.
[0051] Specifically, the cutting device 31 is provided with a cutting blade and a blade driving member, and the cutting blade is configured to be driven by the blade driving member to cut the film material 7 .
[0052] like Figure 1 , 2 As shown in Figure 3, a first material delivery device 33 is provided on the side of the cutting device 31 away from the first gripping device 32. The film material 7 is wound around the first material delivery device 33. The first material delivery device 33 is rotatably arranged on the frame 1, and is used to deliver the film material 7 to the cutting device 31 during rotation. The film material 7 is delivered by the first material delivery device 33, so that the cutting device 31 can better dock with the film material 7. The utility model realizes the mechanization and automation of the cutting and sleeve processes through the cooperation among the cutting device 31, the first gripping device 32 and the first material delivery device 33, thereby reducing the difficulty of operation and improving the production efficiency.
[0053] like Figure 1 , 2 As shown in Figures 4 and 5, the second loading station 4 includes a second material delivery device 41 and a second gripping device 42, and the elastic member 8 is placed on the second material delivery device 41; the second gripping device 42 is movably arranged on the frame 1 and is close to the second material delivery device 41, and is used to sleeve the elastic member 8 on the end of the film sleeve. Through the cooperation between the second material delivery device 41 and the second gripping device 42, the mechanization and automation of the elastic member 8 sleeve process is realized, thereby reducing the difficulty of operation and improving production efficiency.
[0054] Specifically, the second material delivery device 41 has a receiving tray for placing the elastic member 8 and a robot for delivering the elastic member 8. The robot grabs the elastic member 8 in the receiving tray, and the second grabbing device 42 is used to dock the elastic member 8 on the robot and put the elastic member 8 on the end of the film sleeve.
[0055] like Figure 1 , 2 As shown in FIGS. 6 and 7 , a movable hook 51 is provided on the rolling and combining station 5, and a guide groove 22 is provided at the end of the sleeve plate 21. The hook 51 cooperates with the guide groove 22 to move the hook 51 along the direction of the guide groove 22 to roll the edge of the film sleeve onto the main body of the film sleeve.
[0056] Among them, the bottom wall of the guide groove 22 is inclined at a preset angle relative to the side wall of the sleeve plate 21, and the hook claw 51 moves along the bottom wall of the guide groove 22, so that the hook claw 51 can roll up the edge of the film sleeve to facilitate subsequent hot melting. The whole process does not require manual operation and has the advantages of mechanization and automation.
[0057] like Figure 1 , 2 As shown in FIGS. 6 and 7 , the rolling and combining station 5 has a pressing mechanism 52, which is movably arranged on the frame 1 and is used for docking and pressing the edge of the film sleeve and the main body of the film sleeve; the pressing mechanism 52 is provided with a heating plate 53, which is used for hot-melting the edge of the film sleeve and the main body of the film sleeve together when pressing.
[0058] Among them, the heating plate 53 includes a first heating plate 531 and a second heating plate 532. The first heating plate 531 is located at the upper part of the pressing mechanism 52 and faces the front side of the sleeve plate 21, and is used to heat the front side of the film sleeve; the second heating plate 532 is located at the bottom of the pressing mechanism 52 and faces the back side of the sleeve plate 21, and is used to heat the back side of the film sleeve. The front and back sides of the film sleeve are heated simultaneously by the first heating plate 531 and the second heating plate 532, so as to realize the combination of the film sleeve after flanging. The whole process does not require manual operation and has the advantages of mechanization and automation.
[0059] The front side of the sleeve plate 21 and the front side of the film sleeve are both on the side away from the frame 1 , and the back side of the sleeve plate 21 and the back side of the film sleeve are both on the side close to the frame 1 .
[0060] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0061] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0062] Those skilled in the art can understand that the accompanying drawings are only schematic diagrams of a preferred implementation scenario, and the modules or processes in the accompanying drawings are not necessarily required for implementing the present utility model.
[0063] Those skilled in the art will appreciate that the modules in the device in the implementation scenario can be distributed in the device in the implementation scenario according to the implementation scenario description, or can be changed accordingly and located in one or more devices different from the implementation scenario. The modules in the above implementation scenario can be combined into one module, or can be further split into multiple sub-modules.
[0064] The serial numbers of the above utility models are for description only and do not represent the advantages or disadvantages of the implementation scenarios.
[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A multi-station film sleeve production equipment, characterized in that: It includes a frame, a nesting device, a first loading station, a second loading station, a roll-up and combination station, and a unloading station, wherein the nesting device is movably arranged on the frame; The first loading station, the second loading station, the rolling and combining station and the unloading station are arranged in sequence along the moving direction of the nesting device. A film material is placed on the first loading station, and the first loading station is used to cut the film material into film sleeves, so as to sleeve the film sleeves on the sleeve device; At least one elastic member is placed on the second loading station, and the second loading station is used to sleeve the elastic member on the film sleeve; The rolling and combining station is used to roll up the edge of the film sleeve and combine it with the main body of the film sleeve, so that the elastic member is located between the edge of the film sleeve and the main body of the film sleeve; The unloading station is used to remove the film sleeve.
2. The multi-station film sleeve production equipment according to claim 1, characterized in that: The sleeve device comprises at least one sleeve plate for sleeve the film sleeve, one end of the sleeve plate is rotatably connected to the center of the frame, and the other end of the sleeve plate extends to the edge of the frame; The first loading station, the second loading station, the rolling and combining station and the unloading station are arranged at intervals along the edge of the frame.
3. The multi-station film sleeve production equipment according to claim 2, characterized in that: The ends of two adjacent nesting plates are connected and form a preset angle.
4. The multi-station film sleeve production equipment according to claim 2, characterized in that: The nesting plate includes a first plate body and a second plate body, the first plate body and the second plate body are arranged side by side, and a spacing adjustment member is provided between the first plate body and the second plate body, and the spacing adjustment member is used to adjust the spacing between the first plate body and the second plate body.
5. The multi-station film sleeve production equipment according to claim 2, characterized in that: The first loading station comprises a cutting device and a first grabbing device, wherein the cutting device is arranged on the frame and is used for docking the film material to cut the film material into the film sleeve; The first grabbing device is movably arranged on the frame and close to the cutting device, and is used for grabbing the film sleeve to be sleeved on the sleeve plate.
6. The multi-station film sleeve production equipment according to claim 5, characterized in that: A first material transfer device is provided on a side of the cutting device away from the first gripping device, the film material is wound around the first material transfer device, and the first material transfer device is rotatably arranged on the frame for conveying the film material to the cutting device during rotation.
7. The multi-station film sleeve production equipment according to claim 1, characterized in that: The second loading station includes a second material delivery device and a second gripping device, and the elastic member is placed on the second material delivery device; the second gripping device is movably arranged on the frame and close to the second material delivery device, and is used to grip the elastic member on the second material delivery device and put the elastic member on the end of the film sleeve.
8. The multi-station film sleeve production equipment according to claim 2, characterized in that: The rolling and combining station is provided with a movable hook claw, and the end of the sleeve plate is provided with a guide groove. The hook claw cooperates with the guide groove to move the hook claw along the direction of the guide groove to roll the edge of the film sleeve onto the main body of the film sleeve.
9. The multi-station film sleeve production equipment according to claim 8, characterized in that: The rolling and combining station is provided with a pressing mechanism, which is movably arranged on the frame and is used to dock and press the edge of the film sleeve and the main body of the film sleeve; the pressing mechanism is provided with a heating plate, which is used to heat-fuse the edge of the film sleeve and the main body of the film sleeve together when pressing.
10. The multi-station film sleeve production equipment according to claim 9, characterized in that: The heating plate includes a first heating plate and a second heating plate, wherein the first heating plate is located at the upper part of the pressing mechanism and faces the front side of the nesting plate; the second heating plate is located at the bottom of the pressing mechanism and faces the back side of the nesting plate.