Full-automatic template machine for outdoor goods
By designing auxiliary flattening components and support components in a fully automatic formwork machine, and using electric push rods and support belts to achieve tightness and movement of the fabric surface, the problem of existing formwork machines being unable to move when the support ring clamps the top, improving processing efficiency and product quality.
Patent Information
- Application Number
- CN202322831562.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-21
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2033-10-21
AI Technical Summary
The existing fully automatic template machine cannot move when the support ring clamps the top, resulting in the sewing machine being unable to move and process directly above and reduce processing efficiency.
A fully automatic formwork machine for outdoor products is designed, using auxiliary flattening components and support components, and the lifting seat and telescopic bracket are driven by electric push rods for height adjustment, and the support belt and support rollers are used to achieve support and tightness on the fabric surface to avoid loosening and wrinkling.
It realizes moving and processing during the processing process, avoiding wrinkles and loosening problems, and improving processing efficiency and product quality.
Smart Images

Figure CN222684940U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic template machines, in particular to a full-automatic template machine for outdoor products. Background Art
[0002] Outdoor products refer to the equipment needed to be used in outdoor environments. In order to achieve the effect of rain protection, outdoor tents or awnings are required. Usually, this type of awning requires a fully automatic template machine for processing during production.
[0003] The fully automatic template machine usually pulls the processed fabric and combines the fabrics using a sewing structure. The existing template machine can realize fully automatic processing, thereby improving efficiency and processing effects.
[0004] Chinese Patent Publication No.: CN208362644U discloses "A Fully Automatic Template Machine for Clothing and Bags", which includes a base plate, a PLC controller is installed on the rear side of the upper surface of the base plate, the input end of the PLC controller is electrically connected to the output end of an external power supply, a rectangular material hole is provided in the middle of the base plate, and a first linear motor in the horizontal direction is installed on the right side of the upper surface of the base plate. The fully automatic template machine for clothing and bags has a simple structure and is easy to use. The material is fed through a material roller, and sewing processing can be performed first, and then cutting can be performed later. Continuous production can be performed, which improves the processing efficiency. Through the cooperation of the base plate and the pressure ring, the fabric can be tensioned, and there is no need to adjust the fabric, which is convenient for the processing of the sewing machine. A support ring is provided at the bottom to support the fabric, and the support ring moves synchronously with the sewing machine to avoid deformation of the fabric when the sewing machine needle is operating, thereby ensuring the processing quality and improving the efficiency of clothing and bag production.
[0005] In the prior art, a support ring structure is used to support the fabric surface, which can avoid deformation during processing and ensure quality. However, when processing, the support ring is clamped at the top and cannot be moved, resulting in the sewing machine being unable to move directly above and process at the same time, which directly reduces the processing efficiency. Utility Model Content
[0006] The purpose of the utility model is to provide a fully automatic template machine for outdoor products, so as to solve the problem in the above-mentioned background technology that the anti-support ring cannot be moved when clamped at the top, resulting in the sewing machine being unable to move directly above and process at the same time, which directly reduces the processing efficiency.
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a fully automatic template machine for outdoor products, comprising a template table, a support component is arranged on the front of the template table, and the support component is used to support the processing material to assist in leveling, an auxiliary flattening component is arranged above the template table, and the auxiliary flattening component is used to adjust the extrusion according to the movement to avoid wrinkles;
[0008] The support assembly includes three groups of limiting guide rods, and the outer sides of the limiting guide rods are provided with support springs, the front sides of the limiting guide rods are provided with movable brackets, and the inner sides of the movable brackets are provided with support rollers;
[0009] The auxiliary flattening assembly includes two groups of electric push rods, and a lifting seat is installed at the bottom of the output end of the electric push rod. Two groups of telescopic brackets are respectively arranged on the front or back of the lifting seat, and two groups of supporting wheels are respectively arranged on the inner sides of the two groups of telescopic brackets and the bottom of the lifting seat, and a supporting belt is used on the outer side of the supporting wheel.
[0010] Preferably, bearing brackets are installed at the bottom of both sides of the template platform, and four groups of supporting columns are arranged on the top of the template platform, fixing screws are installed on the inner sides of the supporting columns, and two groups of fixing brackets are installed at the bottom of the fixing screws, and a main screw motor is arranged on the outer side of the fixing screws.
[0011] Preferably, a limiting plate is installed on the back of the limiting guide rod, and two groups of auxiliary guide rods are installed on the back of the movable bracket, and the auxiliary guide rods are located on the inner side of the template platform.
[0012] Preferably, a welding bracket is installed on the back side of the fixed bracket, and an auxiliary guide roller is installed on the inner side of the fixed bracket. A driving motor is installed on the right side of the front side of the fixed bracket, and a rotating roller is installed on the output end of the driving motor.
[0013] Preferably, an adjustment frame is installed on the inner side of the main screw motor, and an auxiliary screw is installed on the inner side of the adjustment frame, a secondary screw motor is arranged on the outer side of the auxiliary screw, and a lifting sewing machine is installed on the bottom of the secondary screw motor, and the lifting sewing machine is located on the inner side of the electric push rod.
[0014] Preferably, a piston rod is provided at the output end of the electric push rod, and the piston rod is located at the bottom of the lifting seat, and a positioning shaft is embedded and installed on the inner side of the telescopic bracket, and the positioning shaft is located on the outer side of the lifting sewing machine.
[0015] Preferably, a limiting bracket is installed on the outer side of the support wheel, and a connecting rod is installed on the inner side of the limiting bracket, a limiting seat is installed on the front or back side of the limiting bracket, and the limiting seat is located on the front or back side of both sides of the telescopic bracket.
[0016] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0017] First, the utility model is equipped with an auxiliary flattening component, and the electric push rod can directly drive the lifting seat at the bottom to adjust the height, which can drive the telescopic bracket to flip and adjust along the positioning axis. When moving, the electric push rod will drive the outer support wheels to adjust the height. When the connecting rod structure on the front and back is lowered, it will control the support wheels on both sides to rise. The support effect can be achieved by using the support belt to contact the cloth surface. The contact of the corresponding support belt is adjusted alternately to provide auxiliary support, which can avoid wrinkles and move during processing, thereby effectively improving the processing efficiency.
[0018] Secondly, the utility model is equipped with a support assembly. The existing cloth is controlled by a motor to rotate and reel. However, during the reeling process, the cloth is prone to loosening due to the influence of rate control, which directly affects the subsequent processing effect. By embedding and installing a limiting guide rod on the front side of the main structure, the limiting guide rod and the support spring can achieve the effect of support limitation. The front movable bracket structure can provide limitation for the inner support roller structure, the support roller can provide support for the cloth, and the support spring can push the cloth to be taut without loosening, thereby effectively avoiding the problem of looseness affecting the subsequent processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the lifting sewing machine of the utility model;
[0021] Figure 3 This is a schematic diagram of the support belt structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the support roller structure of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the rotating roller of the utility model.
[0024] Among them: 1. Template table; 101. Load-bearing bracket; 102. Support column; 103. Fixed screw; 2. Support roller; 201. Limit guide rod; 202. Limit plate; 203. Support spring; 204. Movable bracket; 205. Auxiliary guide rod; 3. Rotating roller; 301. Welding bracket; 302. Fixed bracket; 303. Auxiliary guide roller; 304. Driving motor; 4. Adjusting frame; 401. Main screw motor; 402. Auxiliary screw; 403. Auxiliary screw motor; 404. Lifting sewing machine; 5. Telescopic bracket; 501. Electric push rod; 502. Piston rod; 503. Lifting seat; 504. Positioning shaft; 6. Support belt; 601. Limit seat; 602. Limit bracket; 603. Connecting rod; 604. Support wheel. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 A fully automatic template machine for outdoor products includes a template table 1, a support component is arranged on the front of the template table 1, and the support component is used to support the processing material to assist in leveling, and an auxiliary flattening component is arranged above the template table 1, and the auxiliary flattening component is used to adjust the extrusion according to the movement to avoid wrinkles;
[0027] The support assembly includes three groups of limiting guide rods 201, and the outer side of the limiting guide rods 201 is provided with a support spring 203, the front side of the limiting guide rods 201 is installed with a movable bracket 204, and the inner side of the movable bracket 204 is provided with a support roller 2;
[0028] The auxiliary flattening assembly includes two groups of electric push rods 501, and a lifting seat 503 is installed at the bottom of the output end of the electric push rod 501, and two groups of telescopic brackets 5 are respectively arranged on the front or back of the lifting seat 503, and two groups of supporting wheels 604 are respectively arranged on the inner sides of the two groups of telescopic brackets 5 and the bottom of the lifting seat 503, and a supporting belt 6 is used on the outer side of the supporting wheel 604.
[0029] Through the above technical solution, the electric push rod 501 can directly drive the lifting seat 503 at the bottom to adjust the height, and then drive the telescopic bracket 5 to flip and adjust along the positioning axis 504. When moving, the electric push rod 501 will drive the outer support wheel 604 to adjust the height. When the front and back connecting rod 603 structures are lowered, the support wheels 604 on both sides will be controlled to rise. The support effect can be achieved by using the support belt 6 to contact the cloth surface. The contact of the corresponding support belt 6 is adjusted alternately to provide auxiliary support, which can avoid wrinkles and move during processing, thereby effectively improving the processing efficiency.
[0030] Through the above technical solution, by embedding and installing a limiting guide rod 201 on the front side of the main structure, the limiting guide rod 201 and the support spring 203 can achieve the effect of support limitation, the movable bracket 204 structure on the front side can provide limitation for the inner support roller 2 structure, the support roller 2 can provide support for the cloth surface, and the support spring 203 can push the cloth surface to be tight without loosening, thereby effectively avoiding the problem of looseness affecting the subsequent processing quality.
[0031] Specifically, supporting brackets 101 are installed at the bottom of both sides of the template platform 1, and four groups of supporting columns 102 are arranged on the top of the template platform 1, fixing screws 103 are installed on the inner side of the supporting columns 102, and two groups of fixing brackets 302 are installed at the bottom of the fixing screws 103, and a main screw motor 401 is arranged on the outer side of the fixing screws 103.
[0032] Through the above technical solution, the supporting bracket 101 structure can provide support for the top structure, and the supporting column 102 structure can provide restriction for the internal fixed screw 103 structure. The fixed screw 103 can provide restriction for the outer main screw motor 401, which facilitates the adjustment of the main screw motor 401.
[0033] Specifically, a limiting plate 202 is installed on the back of the limiting guide rod 201 , and two groups of auxiliary guide rods 205 are installed on the back of the movable bracket 204 , and the auxiliary guide rods 205 are located on the inner side of the template platform 1 .
[0034] Through the above technical solution, the limit plate 202 structure can provide restrictions for the support spring 203 to avoid falling off, and the auxiliary guide rod 205 structure can provide auxiliary guiding effect.
[0035] Specifically, a welding bracket 301 is installed on the back of the fixed bracket 302, and an auxiliary guide roller 303 is installed on the inner side of the fixed bracket 302. A driving motor 304 is installed on the right side of the front of the fixed bracket 302, and a rotating roller 3 is installed on the output end of the driving motor 304.
[0036] Through the above technical solution, the welding bracket 301 can increase the stability of the fixed bracket 302 by welding, and the auxiliary guide roller 303 structure can assist in providing support and guidance effects. The driving motor 304 can drive the rotating roller 3 at the output end to rotate and adjust, thereby controlling the cloth surface to rotate and roll up.
[0037] Specifically, an adjustment frame 4 is installed on the inner side of the main screw motor 401, and an auxiliary screw 402 is installed on the inner side of the adjustment frame 4. A secondary screw motor 403 is arranged on the outer side of the auxiliary screw motor 402, and a lifting sewing machine 404 is installed on the bottom of the secondary screw motor 403. The lifting sewing machine 404 is located on the inner side of the electric push rod 501.
[0038] Through the above technical solution, the adjustment frame 4 structure can provide restrictions for the internal auxiliary screw rod 402 structure, and at the same time can increase the stability of the auxiliary screw rod motor 403 to avoid shaking. The height can be automatically adjusted by using the lifting sewing machine 404. At the same time, a lifting structure is also set inside to drive the internal sewing machine to perform height adjustment processing.
[0039] Specifically, a piston rod 502 is provided at the output end of the electric push rod 501 , and the piston rod 502 is located at the bottom of the lifting seat 503 . A positioning shaft 504 is embedded and installed on the inner side of the telescopic bracket 5 , and the positioning shaft 504 is located on the outer side of the lifting sewing machine 404 .
[0040] Through the above technical solution, the electric push rod 501 can drive the piston rod 502 to adjust the height when it is powered on, and the transmission will drive the lifting seat 503 at the bottom to adjust the height, and the positioning shaft 504 can provide a limiting effect. The electric push rod 501 can control the inner and outer structures to perform alternating adjustments.
[0041] Specifically, a limiting bracket 602 is installed on the outer side of the support wheel 604, and a connecting rod 603 is installed on the inner side of the limiting bracket 602. A limiting seat 601 is installed on the front or back side of the limiting bracket 602, and the limiting seat 601 is located on the front or back side of both sides of the telescopic bracket 5.
[0042] Through the above technical solution, the limiting bracket 602 can provide limitation for the inner supporting wheel 604 and increase stability. The two groups of limiting brackets 602 can be combined through the connecting rod 603 to increase the stability of the installation. The limiting seat 601 can be used to install it with the telescopic bracket 5 and assist in rotation adjustment.
[0043] When in use, first set the cloth directly on the outside. When it is loose, the support spring 203 will directly push the movable bracket 204 for adjustment, and the transmission will drive the cloth to expand outward to achieve a tightening effect. The lifting structure inside the lifting sewing machine 404 is used to drive the bottom support belt 6 to contact the cloth. When lateral adjustment and movement are required, the electric push rod 501 will drive the bottom lifting seat 503 and the support belt 6 to adjust the height. When adjusting, the support wheel 604 will be used for auxiliary adjustment. The longitudinal adjustment can be achieved by contracting the electric push rod 501, and when performing the lifting and lowering adjustment, the inner limit column structure can achieve the effect of limiting guidance.
[0044] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit thereof, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fully automatic template machine for outdoor products, comprising a template table (1), characterized in that: A support component is arranged on the front of the template platform (1), and the support component is used to support the processing material to assist in leveling; an auxiliary flattening component is arranged above the template platform (1), and the auxiliary flattening component is used to adjust the extrusion according to the movement to avoid wrinkles; The support assembly comprises three groups of limiting guide rods (201), and a support spring (203) is arranged on the outer side of the limiting guide rods (201); a movable bracket (204) is installed on the front side of the limiting guide rods (201), and a support roller (2) is arranged on the inner side of the movable bracket (204); The auxiliary flattening assembly comprises two groups of electric push rods (501), and a lifting seat (503) is installed at the bottom of the output end of the electric push rod (501), and two groups of telescopic brackets (5) are respectively arranged on the front or back of the lifting seat (503), and two groups of support wheels (604) are respectively arranged on the inner sides of the two groups of telescopic brackets (5) and the bottom of the lifting seat (503), and a support belt (6) is used on the outer side of the support wheel (604).
2. The fully automatic template machine for outdoor products according to claim 1, characterized in that: The bottom of both sides of the template platform (1) are equipped with load-bearing brackets (101), and the top of the template platform (1) is provided with four groups of supporting columns (102), the inner side of the supporting columns (102) is equipped with fixed screws (103), and the bottom of the fixed screws (103) is equipped with two groups of fixed brackets (302), and the outer side of the fixed screws (103) is provided with a main screw motor (401).
3. The fully automatic template machine for outdoor products according to claim 1, characterized in that: A limiting plate (202) is installed on the back of the limiting guide rod (201), and two groups of auxiliary guide rods (205) are installed on the back of the movable bracket (204), and the auxiliary guide rods (205) are located on the inner side of the template platform (1).
4. The fully automatic template machine for outdoor products according to claim 2, characterized in that: A welding bracket (301) is installed on the back of the fixed bracket (302), and an auxiliary guide roller (303) is installed on the inner side of the fixed bracket (302). A driving motor (304) is installed on the right side of the front of the fixed bracket (302), and a rotating roller (3) is installed at the output end of the driving motor (304).
5. The fully automatic template machine for outdoor products according to claim 2, characterized in that: An adjustment frame (4) is installed on the inner side of the main screw motor (401), and an auxiliary screw (402) is installed on the inner side of the adjustment frame (4). A secondary screw motor (403) is arranged on the outer side of the auxiliary screw motor (402), and a lifting sewing machine (404) is installed on the bottom of the secondary screw motor (403). The lifting sewing machine (404) is located on the inner side of the electric push rod (501).
6. The fully automatic template machine for outdoor products according to claim 1, characterized in that: The output end of the electric push rod (501) is provided with a piston rod (502), and the piston rod (502) is located at the bottom of the lifting seat (503). The inner side of the telescopic bracket (5) is embedded with a positioning shaft (504), and the positioning shaft (504) is located on the outer side of the lifting sewing machine (404).
7. The fully automatic template machine for outdoor products according to claim 1, characterized in that: A limiting bracket (602) is installed on the outer side of the support wheel (604), and a connecting rod (603) is installed on the inner side of the limiting bracket (602). A limiting seat (601) is installed on the front or back side of the limiting bracket (602), and the limiting seat (601) is located on the front or back side of both sides of the telescopic bracket (5).
Citation Information
Patent Citations
Full -automatic template machine for clothes boxes and bags
CN208362644U