High-temperature tubular heat exchanger

By designing a pressurized system and rotary descaling plate in a high-temperature tube heat exchanger, the problems of reduced heat exchange efficiency and shortened service life caused by scale accumulation are solved, and more efficient heat exchange effects and longer service life are achieved.

CN222688915UActive Publication Date: 2025-03-28YANGZHOU GIANT MASCH CO LTD
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Patent Information

Application Number
CN202421451439.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-28
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

After long-term use of existing high-temperature tube heat exchangers, scale residues will accumulate, slow down flow rate, affect the heat exchange effect, resulting in a reduced heat exchange efficiency and shortened service life.

Method used

A high-temperature tube heat exchanger is designed to guide water flow into the water pipe through the water inlet, and use pressurized blocks and pressurized pumps to promote water flow heat exchange, while introducing rotating bases and descaling plates into the heat exchange assembly, so as to prevent scale accumulation by using water flow and structural design.

Benefits of technology

Effectively prevent scale accumulation, maintain water flow speed, improve heat exchange efficiency and service life of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-temperature tubular heat exchanger, which belongs to the technical field of heat exchangers and comprises a water inlet, the back of the water inlet is fixedly communicated with a water pipe, the back of the water pipe is fixedly connected with a pressurizing block, the top of the pressurizing block is fixedly connected with a pressurizing pump, and the back of the pressurizing block is provided with a plurality of connecting fixing plates. According to the high-temperature tubular heat exchanger, water is guided into the water passing pipe through the water inlet, water flow is helped to conduct heat exchange in the shell through the pressurizing block and the pressurizing pump, meanwhile, the heat exchange assembly can be started, and the heat exchange assembly is started to conduct heat exchange on the water flow in the shell. The required heat exchange effect is achieved through the self structure and water flow, scale can be treated at any time according to the self structure during heat exchange, the situation that scale accumulation influences the water flow, and consequently the overall heat exchange efficiency of the device is affected is prevented, the overall heat exchange effect of the device is further improved, and the service life of the device is further prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of heat exchangers, and in particular relates to a high-temperature tube heat exchanger. Background Art

[0002] Shell and tube heat exchanger is also called shell and tube heat exchanger. It is a wall heat exchanger that uses the wall of the tube bundle enclosed in the shell as the heat transfer surface. This heat exchanger has a simple structure, low cost, wide flow cross-section, and is easy to clean scale; but the heat transfer coefficient is low and the floor space is large. It can be made of various structural materials (mainly metal materials) and can be used under high temperature and high pressure. It is the most widely used type. Shell and tube heat exchangers include fixed tube plate steam-water heat exchanger, shell and tube steam-water heat exchanger with expansion joint, floating head steam-water heat exchanger, U-shaped shell and tube steam-water heat exchanger, corrugated shell and tube steam-water heat exchanger, segmented water-water heat exchanger and other types. The main control parameters of shell and tube heat exchanger are heating area, hot water flow, heat exchange capacity, heat medium parameters, etc.

[0003] During the long-term use of commonly used high-temperature tubular heat exchangers, water flows continuously through the inside of the device, which will form scale residues. The scale residues will gradually accumulate after repeated use. The accumulated scale will begin to slow down the overall flow rate of the device and affect the overall heat exchange effect of the device. For this reason, we propose a high-temperature tubular heat exchanger. Utility Model Content

[0004] The utility model aims to solve the deficiencies of the prior art and provides a high-temperature tube heat exchanger for solving the problems raised by the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A high-temperature tubular heat exchanger comprises: a water inlet, a water pipe fixedly connected to the back of the water inlet, a pressure block fixedly connected to the back of the water pipe, a pressure pump fixedly connected to the top of the pressure block, a plurality of connecting and fixing plates are arranged on the back of the pressure block, a shell is fixedly connected between the plurality of connecting and fixing plates, a plurality of heat conductors are arranged on the top of the shell, a plurality of supporting bases are fixedly connected to the bottom of the shell, a protective cover is provided on the back of the shell, and a heat exchange component is provided on the inner wall of the shell.

[0007] As a preferred solution of the utility model, the heat exchange assembly includes a fixed base, a connecting platform, a water pipe, a heat conduction plate, a heat pipe, a rotating base, a central shaft, a rotating block, a descaling plate and a limit block. The fixed base is fixedly connected to the surface of one of the connecting and fixing plates, and the connecting platform is fixedly connected to the surface of the fixed base.

[0008] As a preferred solution of the utility model, the water pipe is fixedly connected to the surface of the connecting platform, the plurality of heat conducting plates are fixedly connected to the surface of the water pipe, and the plurality of heat pipes are fixedly connected between the plurality of heat conducting plates.

[0009] As a preferred solution of the utility model, the rotating base is fixedly connected to one end of the connecting platform, the multiple center shafts are fixedly connected to one end of the rotating base, the multiple rotating blocks are rotatably connected to one end of the multiple center shafts, and the multiple descaling plates are fixedly connected to the surfaces of the multiple rotating blocks.

[0010] As a preferred solution of the utility model, the limit block is fixedly connected to one end of the central rotating shaft, and the limit block matches the central rotating shaft.

[0011] As a preferred solution of the utility model, a fixing frame is fixedly connected to the top of the shell.

[0012] As a preferred solution of the utility model, one side of one of the support bases is fixedly connected to a water tank.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: this type of high-temperature tubular heat exchanger guides water into the water pipe through the water inlet, and uses a pressure block and a pressure pump to help the water flow to exchange heat inside the shell. At the same time, the heat exchange component will start, and use its own structure and water flow to achieve the required heat exchange effect. While exchanging heat, it will also process scale at any time according to its own structure to prevent scale accumulation from affecting the water flow, thereby affecting the overall heat exchange efficiency of the device, and further improving the overall heat exchange effect and service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0015] In the attached picture:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the heat exchange component in the structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the interior of the heat exchange tube in the structure of the utility model.

[0020] In the figure: 1. water inlet; 2. water pipe; 3. pressure block; 4. pressure pump; 5. connecting fixing plate; 6. shell; 7. heat conductor; 8. fixing frame; 9. supporting base; 10. protective cover; 11. heat exchange component; 1101. fixing base; 1102. connecting platform; 1103. water pipe; 1104. heat conducting plate; 1105. heat pipe; 1106. rotating base; 1107. central shaft; 1108. rotating block; 1109. descaling plate; 1110. limiting block; 12. water tank. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 , the technical solution provided by this embodiment is as follows:

[0023] A high-temperature tubular heat exchanger comprises: a water inlet 1, a water pipe 2 is fixedly connected to the back of the water inlet 1, a pressure block 3 is fixedly connected to the back of the water pipe 2, a pressure pump 4 is fixedly connected to the top of the pressure block 3, a plurality of connecting and fixing plates 5 are arranged on the back of the pressure block 3, a shell 6 is fixedly connected between the plurality of connecting and fixing plates 5, a plurality of heat conductors 7 are arranged on the top of the shell 6, a plurality of supporting bases 9 are fixedly connected to the bottom of the shell 6, a protective cover 10 is provided on the back of the shell 6, and a heat exchange component 11 is provided on the inner wall of the shell 6.

[0024] In a specific embodiment of the utility model, the high-temperature tubular heat exchanger guides water into the water pipe 2 through the water inlet 1, and uses the pressure block 3 and the pressure pump 4 to help the water flow to exchange heat inside the shell 6. At the same time, the heat exchange component 11 will be started, and its own structure and water flow will be used to achieve the required heat exchange effect. While exchanging heat, the scale will be processed at any time according to its own structure to prevent scale accumulation from affecting the water flow, thereby affecting the overall heat exchange efficiency of the device, and further improving the overall heat exchange effect and service life of the device.

[0025] Specifically, the heat exchange assembly 11 includes a fixed base 1101, a connecting platform 1102, a water pipe 1103, a heat conducting plate 1104, a heat pipe 1105, a rotating base 1106, a central shaft 1107, a rotating block 1108, a descaling plate 1109 and a limit block 1110. The fixed base 1101 is fixedly connected to the surface of one of the connecting fixing plates 5, and the connecting platform 1102 is fixedly connected to the surface of the fixed base 1101.

[0026] In a specific embodiment of the present invention, the heat exchange component 11 fixes the connecting platform 1102 inside the shell 6 through the fixing base 1101, so as to ensure the overall stability of the heat exchange component 11 and further improve the stability effect of the heat exchange component 11.

[0027] Specifically, the water pipe 1103 is fixedly connected to the surface of the connecting platform 1102 , the plurality of heat conducting plates 1104 are fixedly connected to the surface of the water pipe 1103 , and the plurality of heat pipes 1105 are fixedly connected between the plurality of heat conducting plates 1104 .

[0028] In a specific embodiment of the present utility model, the water pipe 1103 will guide the water flow into the heat exchange component 11 for heat exchange. At the same time, the heat conduction plate 1104 and the heat pipe 1105 are linked to each other. The heat conduction plate 1104 plays a role of absolute separation between the cold and hot fluid channels, ensuring that the two fluids will not mix, thereby maintaining their respective temperature characteristics, thereby achieving the effect of heat exchange.

[0029] Specifically, the rotating base 1106 is fixedly connected to one end of the connecting platform 1102, multiple center shafts 1107 are fixedly connected to one end of the rotating base 1106, multiple rotating blocks 1108 are rotatably connected to one end of the multiple center shafts 1107, and multiple descaling plates 1109 are fixedly connected to the surfaces of the multiple rotating blocks 1108.

[0030] In a specific embodiment of the present utility model, the rotating base 1106 will drive the central shaft 1107 to rotate under the drive of flushing water pressure, thereby driving the rotation of the rotating block 1108. At the same time, the descaling plate 1109 fixed on the surface of the rotating block 1108 will also rotate to continuously rotate the inside of the water pipe 1103, thereby preventing scale accumulation from affecting the water flow rate, and further improving the heat exchange effect and service life of the device.

[0031] Specifically, the limit block 1110 is fixedly connected to one end of the central rotation shaft 1107 , and the limit block 1110 matches the central rotation shaft 1107 .

[0032] In a specific embodiment of the present invention, the limit block 1110 can help prevent the descaling plate 1109 from being displaced and falling when rotating, thereby further improving the overall safety of the device.

[0033] Specifically, a fixing frame 8 is fixedly connected to the top of the shell 6 .

[0034] In a specific embodiment of the present invention, the fixing frame 8 can help provide a force point when the surface of the shell 6 is displaced, thereby further improving the overall functionality of the device.

[0035] Specifically, a water tank 12 is fixedly connected to one side of one of the support bases 9 .

[0036] In a specific embodiment of the present invention, the water tank 12 can store water that needs to be reserved to prevent insufficient water flow in emergencies, thereby further improving the overall functionality and safety of the device.

[0037] Working principle: This high-temperature tubular heat exchanger guides water into the water pipe 2 through the water inlet 1, and uses the pressure block 3 and the pressure pump 4 to help the water flow to exchange heat inside the shell 6. At the same time, the heat exchange component 11 will start, and use its own structure and water flow to achieve the required heat exchange effect. While exchanging heat, it will also process scale at any time according to its own structure to prevent scale accumulation from affecting the water flow, thereby affecting the overall heat exchange efficiency of the device, and further improving the overall heat exchange effect and service life of the device. The heat exchange component 11 fixes the connecting platform 1102 inside the shell 6 through the fixed base 1101 to ensure the overall stability of the heat exchange component 11, and further improve the stability of the heat exchange component 11. The water pipe 1103 will guide the water flow to the inside of the heat exchange component 11 for heat exchange. At the same time, the heat conduction plate 1104 and the heat pipe 1105 are linked to each other, and the heat conduction plate 1104 plays a role between the cold and hot fluid channels. The effect of absolute separation ensures that the two fluids will not mix, thereby maintaining their respective temperature characteristics, thereby achieving the effect of heat exchange. The rotating base 1106 will drive the central shaft 1107 to rotate under the drive of the flushing water pressure, thereby driving the rotation of the rotating block 1108, and at the same time, the descaling plate 1109 fixed on the surface of the rotating block 1108 will also rotate to continuously rotate the inside of the water pipe 1103, thereby preventing scale accumulation from affecting the water flow rate, further improving the heat exchange effect and service life of the device, the limit block 1110 can help prevent the descaling plate 1109 from being displaced and falling during rotation, thereby further improving the overall safety of the device, the fixed frame 8 can help provide a force point when the surface of the shell 6 is displaced, further improving the overall functionality of the device, the water tank 12 can store water that needs to be reserved, prevent insufficient water flow in emergencies, and further improve the overall functionality and safety of the device.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A high temperature tubular heat exchanger, characterized in that: The invention comprises a water inlet (1), the back of the water inlet (1) is fixedly connected to a water pipe (2), the back of the water pipe (2) is fixedly connected to a pressure block (3), the top of the pressure block (3) is fixedly connected to a pressure pump (4), a plurality of connecting and fixing plates (5) are arranged on the back of the pressure block (3), a shell (6) is fixedly connected between the plurality of connecting and fixing plates (5), a plurality of heat conductors (7) are arranged on the top of the shell (6), a plurality of supporting bases (9) are fixedly connected to the bottom of the shell (6), a protective cover (10) is arranged on the back of the shell (6), and a heat exchange component (11) is arranged on the inner wall of the shell (6).

2. A high temperature tubular heat exchanger according to claim 1, characterized in that: The heat exchange assembly (11) comprises a fixed base (1101), a connecting platform (1102), a water pipe (1103), a heat conducting plate (1104), a heat pipe (1105), a rotating base (1106), a central rotating shaft (1107), a rotating block (1108), a descaling plate (1109) and a limiting block (1110); the fixed base (1101) is fixedly connected to the surface of one of the connecting and fixing plates (5); and the connecting platform (1102) is fixedly connected to the surface of the fixed base (1101).

3. A high temperature tube heat exchanger according to claim 2, characterized in that: The water pipe (1103) is fixedly connected to the surface of the connecting platform (1102), the plurality of heat conducting plates (1104) are fixedly connected to the surface of the water pipe (1103), and the plurality of heat pipes (1105) are fixedly connected between the plurality of heat conducting plates (1104).

4. A high temperature tubular heat exchanger according to claim 2, characterized in that: The rotating base (1106) is fixedly connected to one end of the connecting platform (1102), the plurality of central rotating shafts (1107) are fixedly connected to one end of the rotating base (1106), the plurality of rotating blocks (1108) are rotatably connected to one end of the plurality of central rotating shafts (1107), and the plurality of descaling plates (1109) are fixedly connected to the surfaces of the plurality of rotating blocks (1108).

5. A high temperature tube heat exchanger according to claim 2, characterized in that: The limit block (1110) is fixedly connected to one end of the central rotating shaft (1107), and the limit block (1110) matches the central rotating shaft (1107).

6. A high temperature tube heat exchanger according to claim 1, characterized in that: A fixing frame (8) is fixedly connected to the top of the housing (6).

7. A high temperature tubular heat exchanger according to claim 1, characterized in that: A water tank (12) is fixedly connected to one side of one of the support bases (9).