Waste heat boiler

By designing a removable high-pressure water spray head and a bracket that is slidingly installed in the cleaning rail, the problem of shortening the service life of the existing waste heat boiler scraping brush body in high-temperature environments is solved, and the goal of efficient cleaning of the boiler interior and long life of the components is achieved.

CN222688980UActive Publication Date: 2025-03-28WEIFANG BOKAI METAL PROD CO LTD
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Patent Information

Application Number
CN202421380346.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-28
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

During the daily operation of existing waste heat boilers, the scraping brush body is shortened due to long-term exposure to high temperature environments, and its service life is shortened and replacement is difficult, which affects the thermal efficiency and safety of the boiler.

Method used

A removable cleaning assembly is designed, including a high-pressure water nozzle and a bracket that is slidingly mounted in the cleaning rail, and the boiler interior is cleaned by high-pressure water flow, avoiding the cleaning assembly being affected by high temperature.

Benefits of technology

It realizes efficient cleaning of the boiler interior, extends the service life of the cleaning components, avoids damage to the components by high temperatures, and improves the operating safety and thermal efficiency of the boiler.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of waste heat boilers, and provides a waste heat boiler which comprises a boiler body and a cleaning assembly. An operation opening is formed in one side wall of the boiler body, and a cleaning sliding rail is arranged on the inner side wall of the boiler body in a coiled mode. The cleaning assembly comprises a support installed in the cleaning sliding rail in a sliding mode, a high-pressure water spray head is installed on the support, and the high-pressure water spray head is communicated with an external water supply source. Therefore, the detachable cleaning assembly is arranged, high-pressure water flow can be jetted to clean the interior of the boiler when cleaning is needed, and the detachable cleaning assembly can be taken out of the boiler when cleaning is not needed and cannot be affected by the high temperature in the boiler.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste heat boilers, in particular to a waste heat boiler. Background Art

[0002] Waste heat boilers are mainly used to recover waste heat from waste gas, waste materials or waste liquids generated in various industrial processes, and convert this heat into thermal energy or steam for use in other process processes. During use, dust, dirt and other impurities may accumulate on the heating surface and other components of the boiler. These accumulations will affect the thermal efficiency of the boiler and even cause boiler failure or safety hazards. Therefore, waste heat boilers need to be cleaned regularly.

[0003] A Chinese patent with publication number CN217383967U proposes a waste heat boiler with an automatic ash cleaning function; the ash scraping mechanism is driven to reciprocate in the horizontal direction by extending and retracting the piston rod of the cylinder, so that the ash attached to the inner wall of the waste heat boiler is scraped off by the ash scraping brush body abutting against the side surfaces inside the waste heat boiler body, thereby achieving the purpose of cleaning the ash.

[0004] Although the above technical solution can drive the brush body to scrape off the soot attached to the inner wall of the waste heat boiler; however, in actual use, the waste heat boiler will reach a high temperature of several hundred degrees during daily operation, and the brush body is often inside the waste heat boiler. This results in: on the one hand, the brush body will be continuously exposed to high temperature when not in use, resulting in a reduction in the service life of the brush body; on the other hand, the brush body is a wearing part, and the brush body is located inside the boiler, which makes it difficult to replace, causing trouble for the staff.

[0005] As is known from the above, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0006] In view of the above-mentioned defects, the purpose of the utility model is to provide a waste heat boiler equipped with a detachable cleaning component, which can spray high-pressure water to clean the inside of the boiler when cleaning is needed, and can be taken out of the boiler when cleaning is not needed, and will not be affected by the high temperature inside the boiler.

[0007] In order to achieve the above-mentioned purpose, the utility model provides a waste heat boiler, comprising: a boiler body and a cleaning component;

[0008] An operation port is provided on one side wall of the boiler body, and a cleaning slide rail is provided on the inner side wall of the boiler body;

[0009] The cleaning assembly comprises a bracket slidably mounted in the cleaning slide rail, a high-pressure water nozzle is mounted on the bracket, and the high-pressure water nozzle is connected to an external water supply source.

[0010] According to a waste heat boiler described in the utility model, elastic members are connected to two opposite sides of the bracket, free ends of the two elastic members are connected to clamping plates corresponding to the clamps of the cleaning slide rail, and tops of the two clamping plates are connected to auxiliary plates.

[0011] According to a waste heat boiler described in the utility model, the bottom of the bracket is connected to a shaft seat, the bottom of the shaft seat is rotatably connected to a pulley, and the side wall surface of the pulley is in contact with the inner bottom surface of the cleaning slide rail.

[0012] According to a waste heat boiler described in the utility model, the clamping plate is rotatably mounted with pulleys at positions on both upper and lower sides corresponding to the clamp of the cleaning slide rail, and the side wall surfaces of all the pulleys are in contact with the surface of the clamp of the cleaning slide rail.

[0013] According to the waste heat boiler described in the utility model, the top of the bracket is connected with a pipe clamp, and the high-pressure water nozzle is fixed to the top of the bracket through the pipe clamp.

[0014] According to the waste heat boiler described in the utility model, a sealing plate that can be slidably opened is provided at the operation port, and a pipe inlet is opened on the sealing plate.

[0015] The utility model provides a waste heat boiler, which has the following beneficial effects:

[0016] 1. By sliding the high-pressure water nozzle and the cleaning assembly in the cleaning slide rail, the high-pressure water flow of the high-pressure water nozzle can be used to push itself and the bracket to move along the cleaning slide rail, and at the same time, the high-pressure water flow is sprayed on the inner wall of the boiler body to clean the soot; by removing the bracket from the cleaning slide rail, the bracket and the high-pressure water nozzle will not be affected by the high temperature inside the boiler body.

[0017] 2. By pushing the card plate into the clip of the cleaning slide rail through the elastic part, the clips of the cleaning slide rails on the two opposite sides of the bracket can be kept in a relatively sliding state, so that the bracket can be slid and installed on the cleaning slide rail; by connecting auxiliary plates on the top of the two card plates, it is convenient for the staff to pinch the card plate for installation operation.

[0018] 3. By closing the sealing plate, it can prevent high-pressure water from splashing out from the operating port during cleaning, avoiding water splashing on the workers; and the sealing plate is provided with a pipe inlet, which can provide an entry path for the pipe connecting the high-pressure water nozzle and the external water supply source.

[0019] 4. By using a pulley instead of the friction between the pallet and the clip of the cleaning slide rail, the resistance when the bracket moves can be reduced, making the bracket move more smoothly. At the same time, it also prevents the pallet from rubbing against the clip of the cleaning slide rail for a long time, thereby extending the service life of the pallet. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of Example 1 of the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of a boiler body in Embodiment 1 of the present utility model;

[0022] Figure 3 yes Figure 1 A local enlarged schematic diagram of point A;

[0023] Figure 4 It is a schematic diagram of the structure of the cleaning component of Example 1 of the utility model;

[0024] Figure 5 It is a schematic diagram of the positional relationship between the pulley and the cleaning rail in Embodiment 1 of the present utility model;

[0025] Figure 6 It is a schematic diagram of the positional relationship between the pulley and the cleaning rail in Embodiment 2 of the present utility model;

[0026] In the figure, 1-boiler body, 11-operating port, 12-cleaning slide rail, 13-sealing plate, 131-pipe inlet, 2-cleaning assembly, 21-bracket, 22-high-pressure water nozzle, 23-elastic member, 24-clamp, 25-auxiliary plate, 26-axle seat, 27-pipe clamp, 3-pulley. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0028] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings. This is merely for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0029] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0030] See also Figures 1 to 3 , the utility model provides an embodiment 1 of a waste heat boiler, comprising a boiler body 1 and a cleaning component 2;

[0031] Among them, an operation port 11 is opened on one side wall of the boiler body 1, and a cleaning slide rail 12 is arranged on the inner side wall of the boiler body 1; the cleaning assembly 2 includes a bracket 21 slidably mounted in the cleaning slide rail 12, and a high-pressure water nozzle 22 is mounted on the bracket 21, and the high-pressure water nozzle 22 is connected to an external water supply source; thereby, when it is necessary to clean the inside of the boiler body 1, the high-pressure water nozzle 22 is mounted on the bracket 21, and then the bracket 21 is mounted in the cleaning slide rail 12; then the high-pressure water nozzle 22 is turned on, and the tail end of the high-pressure water nozzle 22 sprays a high-pressure water flow to push itself and the bracket 21 to move along the cleaning slide rail 12, and at the same time, the high-pressure water flow is sprayed on the inner side wall of the boiler body 1 to clean the soot, thereby achieving the purpose of cleaning while moving; and when cleaning is not needed, it is only necessary to take the bracket 21 out of the cleaning slide rail 12, and the bracket 21 and the high-pressure water nozzle 22 will not be affected by the high temperature inside the boiler body 1.

[0032] See also Figure 4 , Figure 5 Specifically, in the present embodiment 1, elastic members 23 are connected to the two opposite sides of the bracket 21, and the free ends of the two elastic members 23 are connected to card plates 24 corresponding to the clips of the cleaning slide rail 12; thereby, the card plates 24 are pushed into the clips of the cleaning slide rail 12 by the elastic members 23, so that the clips of the cleaning slide rail 12 on the two opposite sides of the bracket 21 can be kept in a relatively sliding state, thereby sliding the bracket 21 onto the cleaning slide rail 12; and the tops of the two card plates 24 are connected to auxiliary plates 25, which is convenient for the staff to pinch the card plates 24 for installation operations.

[0033] It should be noted that the elastic member 23 in the present embodiment 1 is a spring, and those skilled in the art may select other elastic members 23 according to actual conditions.

[0034] It should be noted that the high-pressure water nozzle 22 in the present embodiment 1 is a prior art and will not be described in detail herein.

[0035] See also Figure 4 , Figure 5 Preferably, in this embodiment 1, the bottom of the bracket 21 is connected to a shaft seat 26, the bottom of the shaft seat 26 is rotatably connected to a pulley 3, and the side wall surface of the pulley 3 contacts the inner bottom surface of the cleaning slide rail 12, thereby assisting the bracket 21 to move along the cleaning slide rail 12.

[0036] See also Figure 4 , Figure 5Specifically, in the present embodiment 1, a pipe clamp 27 is connected to the top of the bracket 21 , and the high-pressure water nozzle 22 is fixed to the top of the bracket 21 through the pipe clamp 27 .

[0037] See also Figure 1 Preferably, in the present embodiment 1, a slidably unsealable sealing plate 13 is provided at the operating port 11; thereby, by closing the sealing plate 13, it is possible to prevent high-pressure water from splashing out of the operating port 11 during cleaning, thereby preventing the water from splashing on the staff; and a pipe inlet 131 is provided on the sealing plate 13, which can provide an entry path for the pipe connecting the high-pressure water nozzle 22 and the external water supply source.

[0038] It should be noted that vertical slides are provided on two opposite sides of the operating port 11 in this embodiment 1, and the two opposite sides of the sealing plate 13 are slidably arranged in the slides, so as to achieve the purpose of sliding and unsealing the sealing plate 13; technical personnel in this field can choose other sliding and unsealing methods of the sealing plate 13 according to actual conditions.

[0039] See also Figure 6 Preferably, the utility model proposes an embodiment 2 on the basis of embodiment 1, and the position and number of the pulleys 3 in this embodiment 2 are different from those in embodiment 1; in this embodiment 2, the card plate 24 is rotatably mounted with pulleys 3 at the positions on the upper and lower sides corresponding to the clips of the cleaning slide rail 12, and the side wall surfaces of all pulleys 3 are in contact with the surfaces of the clips of the cleaning slide rail 12; thereby, when the bracket 21 moves along the cleaning slide rail 12, the pulley 3 replaces the card plate 24 to rub against the clips of the cleaning slide rail 12, thereby reducing the resistance of the bracket 21 when moving, making the bracket 21 move more smoothly, and also preventing the card plate 24 from rubbing against the clips of the cleaning slide rail 12 for a long time, thereby extending the service life of the card plate 24.

[0040] The working process of the utility model is as follows: when it is necessary to clean the inside of the boiler body 1, the high-pressure water nozzle 22 is installed on the pipe clamp 27 at the top of the bracket 21; then the auxiliary plates 25 on the two opposite sides of the bracket 21 are pinched, and the elastic member 23 is squeezed so that the distance between the two clamping plates 24 and the bracket 21 is reduced, and the support bracket 21 is placed in the cleaning slide rail 12; after the bracket 21 is placed in the cleaning slide rail 12, the staff releases the two auxiliary plates 25, and at this time, the two clamping plates 24 are pushed by the elastic member 23 to be correspondingly inserted into the clamps of the cleaning slide rail 12, and the installation is completed; finally, the staff turns on the high-pressure water nozzle 22, and the tail end of the high-pressure water nozzle 22 sprays a high-pressure water flow to push itself and the bracket 21 to move along the cleaning slide rail 12, and at the same time, the high-pressure water flow is sprayed on the inner wall of the boiler body 1 to clean the soot.

[0041] In summary, the utility model provides a waste heat boiler, which is slidably installed with a high-pressure water nozzle and a cleaning component in a cleaning slide rail; the high-pressure water flow of the high-pressure water nozzle can push itself and a bracket to move along the cleaning slide rail, and at the same time, the high-pressure water flow is sprayed on the inner wall of the boiler body to clean the soot; the bracket is removed from the cleaning slide rail so that the bracket and the high-pressure water nozzle will not be affected by the high temperature inside the boiler body; the elastic member pushes the card plate to be clamped into the clamp of the cleaning slide rail, so that the clamps of the cleaning slide rail on the two opposite sides of the bracket can maintain a relatively sliding state, thereby sliding the bracket to install On the cleaning slide rail; by connecting auxiliary plates on the top of both clamps, it is convenient for workers to hold the clamps for installation operations; by closing the sealing plate, it can prevent high-pressure water from splashing out from the operation port during cleaning, avoiding water splashing on the workers; and the sealing plate is provided with a pipe inlet, which can provide an entry path for the pipe connecting the high-pressure water nozzle and the external water supply source; by using a pulley instead of the friction between the clamp of the clamp and the cleaning slide rail, the resistance of the bracket during movement can be reduced, making the bracket move more smoothly, while also preventing the clamp from rubbing against the clamp of the cleaning slide rail for a long time, thereby extending the service life of the clamp.

[0042] Of course, the present invention may have many other embodiments. Without departing from the spirit and essence of the present invention, technicians familiar with the field can make various corresponding changes and deformations based on the present invention, but these corresponding changes and deformations should all fall within the scope of protection of the claims attached to the present invention.

Claims

1. A waste heat boiler, characterized in that: include: Boiler body and cleaning components; An operation port is provided on one side wall of the boiler body, and a cleaning slide rail is provided on the inner side wall of the boiler body; The cleaning assembly comprises a bracket slidably mounted in the cleaning slide rail, a high-pressure water nozzle is mounted on the bracket, and the high-pressure water nozzle is connected to an external water supply source.

2. The waste heat boiler according to claim 1, characterized in that: Two opposite sides of the bracket are connected with elastic members, free ends of the two elastic members are connected with clamping plates corresponding to the clamps of the cleaning slide rail, and tops of the two clamping plates are connected with auxiliary plates.

3. The waste heat boiler according to claim 2, characterized in that: The bottom of the bracket is connected with an axle seat, the bottom of the axle seat is rotatably connected with a pulley, and the side wall surface of the pulley contacts the inner bottom surface of the cleaning slide rail.

4. The waste heat boiler according to claim 2, characterized in that: The clamping plate is rotatably mounted with pulleys at positions on both upper and lower sides corresponding to the clamps of the cleaning slide rail, and the side wall surfaces of all the pulleys are in contact with the surfaces of the clamps of the cleaning slide rail.

5. The waste heat boiler according to claim 1, characterized in that: The top of the bracket is connected with a pipe clamp, and the high-pressure water nozzle is fixed to the top of the bracket through the pipe clamp.

6. The waste heat boiler according to claim 1, characterized in that: The operation port is provided with a sealing plate which can be slidably opened, and the sealing plate is provided with a pipe inlet.

Citation Information

Patent Citations

  • Waste heat boiler with automatic ash removal function

    CN217383967U