High-strength cable for charging pile

Through the multi-layer structural design, the strength and wear resistance of the cables for charging piles are enhanced, and the problem of existing cables being easily damaged during drag and puncture is solved, achieving a longer service life and lower heat generation.

CN222690386UActive Publication Date: 2025-03-28GUANGDONG ZHONGDE CABLE
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Patent Information

Application Number
CN202421231783.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-28
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

Existing cables for charging piles are prone to wear and core damage when dragged and pierced, and lack of wear resistance and protection.

Method used

It adopts a multi-layer structural design, including soft copper wire core, polyvinyl chloride insulation layer, copper foil signal wire shielding layer, thermoplastic polyurethane elastomer protection layer, Kevlar fiber filling layer and nylon sheath, enhancing the strength, wear resistance and protection of the cable.

Benefits of technology

Improves the strength and wear resistance of the cable, reduces damage to the wire core by puncture, extends the service life of the cable, and reduces heat generation.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222690386U_ABST
    Figure CN222690386U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-strength cable for a charging pile, which relates to the technical field of cables for charging piles and comprises a cable core, an insulating layer is fixedly mounted on the outer side of the cable core, a signal line shielding layer is fixedly mounted on the outer side of the insulating layer, and a steel tape armor is fixedly mounted on the outer side of the signal line shielding layer. The cable core is made of the soft copper wire core, has good conductivity and ductility and can reduce resistance and heat productivity, the insulating layer is arranged on the outer side of the cable core and has an efficient protection effect on the cable core, the signal line shielding layer is arranged on the outer side of the insulating layer and has efficient shielding performance, the protective layer is arranged, and the signal line shielding layer is arranged on the outer side of the signal line shielding layer. The cable for the charging pile has the advantages that damage to the cable core when the cable is punctured is reduced, the filling layer is arranged on the outer side of the protective layer, the cable is wrapped, the protection performance is better, the sheath is arranged on the outer side of the filling layer, the safety performance of the exterior of the cable is improved, and compared with a traditional cable for the charging pile, the strength is higher, generated heat is smaller, and the service life is longer.
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Description

Technical Field

[0001] The utility model relates to the technical field of charging pile cables, in particular to a high-strength charging pile cable. Background Art

[0002] A charging pile is a device that replenishes electricity for electric vehicles. Its function is similar to that of a gas pump in a gas station. It can be fixed on the ground or wall and installed in public buildings and residential parking lots. It can charge various types of electric vehicles by adjusting the voltage and current. The charging pile cable is the cable used in the charging pile.

[0003] Most charging piles are installed outdoors, and most of the cables used in the charging piles are directly exposed to the outside and are easily damaged by the outside. In order to avoid short circuits or damage to the wire core, the cables used in the charging piles need to have higher strength.

[0004] According to the search, the Chinese patent document, announcement number: CN218513202U, discloses a high-strength, low-temperature resistant, flame-retardant cable for charging piles, which uses soft copper wires drawn from multiple oxygen-free copper rods to twist the power core conductor and the control core conductor, which has high conductivity to ensure the large current carrying capacity of the cable during use, and adds high-strength tensile fiber rope 2 when twisting the control core conductor, so that the cable is not easy to break when it is bent and dragged, effectively extending the life of the cable. However, this cable only has a tensile structure and poor wear resistance. When the cable is dragged, it is easy to wear and tear, and when it is punctured, it is easy to directly damage the internal core. Utility Model Content

[0005] The purpose of the utility model is to provide a high-strength charging pile cable to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cable for a high-strength charging pile, comprising a wire core, an insulating layer is fixedly installed on the outside of the wire core, a signal wire shielding layer is fixedly installed on the outside of the insulating layer, a steel belt armor is fixedly installed on the outside of the signal wire shielding layer, a protective layer is fixedly installed on the outside of the steel belt armor, a filling layer is fixedly installed on the outside of the protective layer, and a sheath is fixedly installed on the outside of the filling layer.

[0007] Preferably, the wire core is a soft copper wire core, and a plurality of the wire cores are provided.

[0008] Preferably, the insulating layer is a polyvinyl chloride insulating layer.

[0009] Preferably, the signal line shielding layer is a copper foil signal line shielding layer.

[0010] Preferably, the protective layer is a thermoplastic polyurethane elastomer protective layer, and the thickness of the protective layer is the same as the thickness of the signal line shielding layer.

[0011] Preferably, the filling layer is a Kevlar fiber filling layer, and the thickness of the filling layer is greater than the thickness of the protective layer.

[0012] Preferably, the sheath is a nylon sheath, and the thickness of the sheath is the same as the thickness of the protective layer.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The wire core of the utility model is made of soft copper wire core, which has good conductivity and ductility, can reduce resistance and heat generation, and an insulating layer is arranged on the outside of the wire core to effectively protect the wire core. A signal wire shielding layer is arranged on the outside of the insulating layer, which has efficient shielding performance;

[0015] 2. The utility model is provided with a protective layer to reduce the damage to the wire core when the cable is punctured. A filling layer is provided on the outside of the protective layer to wrap the cable for better protection. A sheath is provided on the outside of the filling layer to improve the safety performance of the cable outside. Compared with traditional cables for charging piles, it has higher strength, generates less heat and has a longer service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;

[0018] Figure 3 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the steel belt armor of the utility model.

[0020] Among them: 1. Wire core; 2. Insulation layer; 3. Signal line shielding layer; 4. Steel tape armor; 5. Protective layer; 6. Filling layer; 7. Sheath. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1

[0023] See also Figure 1 The figure shows a high-strength charging pile cable, including a core 1, an insulating layer 2 is fixedly installed on the outside of the core 1, a signal line shielding layer 3 is fixedly installed on the outside of the insulating layer 2, a steel belt armor 4 is fixedly installed on the outside of the signal line shielding layer 3, a protective layer 5 is fixedly installed on the outside of the steel belt armor 4, a filling layer 6 is fixedly installed on the outside of the protective layer 5, and a sheath 7 is fixedly installed on the outside of the filling layer 6.

[0024] See also Figure 2 The wire core 1 is a soft copper wire core, and a plurality of wire cores 1 are provided.

[0025] In this embodiment: the wire core 1 made of soft copper wire core has good conductivity and ductility, and can reduce resistance and heat generation.

[0026] See also Figure 2 , the insulating layer 2 is a polyvinyl chloride insulating layer.

[0027] In this embodiment, the insulating layer 2 made of polyvinyl chloride has the advantages of flame retardancy, high chemical resistance, good mechanical strength and electrical insulation, and plays an efficient protective role for the wire core 1.

[0028] See also Figure 2 The signal line shielding layer 3 is a copper foil signal line shielding layer.

[0029] In this embodiment: the signal line shielding layer 3 made of copper foil has a highly efficient shielding performance.

[0030] Working principle: The wire core 1 is made of soft copper wire core, which has good conductivity and ductility, can reduce resistance and reduce heat generation. The outer side of the wire core 1 is provided with an insulating layer 2 made of polyvinyl chloride, which has the advantages of flame retardancy, high chemical resistance, good mechanical strength and electrical insulation, and plays an efficient protective role for the wire core 1. The outer side of the insulating layer 2 is provided with a signal wire shielding layer 3 made of copper foil, which has efficient shielding performance. The outer side of the signal wire shielding layer 3 is provided with a steel belt armor 4, and the outer side of the steel belt armor 4 is provided with a protective layer 5 made of thermoplastic polyurethane elastomer. It has excellent wear resistance, high hardness, high strength and good elasticity, which improves the protection of the inside of the cable and reduces the damage to the core 1 when the cable is punctured. The outside of the protective layer 5 is provided with a filling layer 6 made of Kevlar fiber, which has excellent wear resistance, high temperature resistance and tensile resistance, wraps the cable, and has better protection, thereby extending the service life of the cable. The outside of the filling layer 6 is provided with a sheath 7 made of nylon, which has excellent wear resistance and improves the safety performance of the outside of the cable. Compared with traditional cables for charging piles, it has higher strength, generates less heat and has a longer service life.

[0031] Example 2

[0032] See also Figure 3 The protective layer 5 is a thermoplastic polyurethane elastomer protective layer, and the thickness of the protective layer 5 is the same as the thickness of the signal line shielding layer 3.

[0033] In this embodiment: the protective layer 5 made of thermoplastic polyurethane elastomer has excellent wear resistance, high hardness, high strength and good elasticity, which improves the protection of the inside of the cable and reduces the damage to the core 1 caused by the cable being punctured.

[0034] See also Figure 3 The filling layer 6 is a Kevlar fiber filling layer, and the thickness of the filling layer 6 is greater than the thickness of the protective layer 5.

[0035] In this embodiment: the filling layer 6 made of Kevlar fiber has excellent wear resistance, high temperature resistance and tensile resistance, and can effectively protect the wire core 1, thereby extending the service life of the cable.

[0036] See also Figure 3 The sheath 7 is a nylon sheath, and the thickness of the sheath 7 is the same as the thickness of the protective layer 5.

[0037] In this embodiment, the sheath 7 made of nylon has excellent wear resistance and improves the safety performance of the cable exterior.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-intensity charging pile cable, comprising a wire core (1), characterized in that: An insulating layer (2) is fixedly installed on the outer side of the wire core (1), a signal line shielding layer (3) is fixedly installed on the outer side of the insulating layer (2), a steel strip armor (4) is fixedly installed on the outer side of the signal line shielding layer (3), a protective layer (5) is fixedly installed on the outer side of the steel strip armor (4), a filling layer (6) is fixedly installed on the outer side of the protective layer (5), and a sheath (7) is fixedly installed on the outer side of the filling layer (6).

2. A high-strength charging pile cable according to claim 1, characterized in that: The wire core (1) is a soft copper wire core, and a plurality of the wire cores (1) are provided.

3. A high-strength charging pile cable according to claim 1, characterized in that: The insulating layer (2) is a polyvinyl chloride insulating layer.

4. A high-strength charging pile cable according to claim 1, characterized in that: The signal line shielding layer (3) is a copper foil signal line shielding layer.

5. A high-strength charging pile cable according to claim 1, characterized in that: The protective layer (5) is a thermoplastic polyurethane elastomer protective layer, and the thickness of the protective layer (5) is the same as the thickness of the signal line shielding layer (3).

6. A high-strength charging pile cable according to claim 1, characterized in that: The filling layer (6) is a Kevlar fiber filling layer, and the thickness of the filling layer (6) is greater than the thickness of the protective layer (5).

7. A high-strength charging pile cable according to claim 1, characterized in that: The sheath (7) is a nylon sheath, and the thickness of the sheath (7) is the same as the thickness of the protective layer (5).

Citation Information

Patent Citations

  • High-strength low-temperature-resistant flame-retardant cable for charging pile

    CN218513202U