Salt concentration automatic configuration system

By designing an automatic salt concentration configuration system, the combination of saturated barrels and configuration barrels is used to achieve continuous delivery and automatic replenishment of salt solutions, solving the problem of time-consuming configuration of salt solutions in the prior art, and improving configuration speed and stability.

CN222694454UActive Publication Date: 2025-04-01ZHEJIANG JIRUN AUTOMOBILE CO LTD NINGBO HANGZHOU BAY BRANCH +5
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421132341.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-04-01
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

When the existing salt spray test device is exhausted or needs to be replaced, it needs to stop the output and reconfigure the salt solution, resulting in time-consuming operation.

Method used

Design a salt concentration automatic configuration system, including saturated barrels and configuration barrels, to achieve continuous delivery and automatic replenishment of salt solutions through liquid level sensors and high-precision metering pumps.

Benefits of technology

The automatic configuration of salt solution is realized, the speed of salt solution configuration is improved, the operating time is reduced, and the stability of salt concentration is ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222694454U_ABST
    Figure CN222694454U_ABST
Patent Text Reader

Abstract

The utility model innovatively provides an automatic salt concentration configuration system which comprises a configuration barrel, a first pipe fitting and a second pipe fitting are arranged on the configuration barrel, the first pipe fitting is used for inputting pure water into the configuration barrel, the second pipe fitting is used for outputting a salt solution in the configuration barrel, the automatic salt concentration configuration system further comprises a saturation barrel, and a third pipe fitting and a fourth pipe fitting are arranged on the saturation barrel. The third pipe fitting is used for inputting pure water into the saturation barrel, and the fourth pipe fitting is used for inputting a saturated salt solution in the saturation barrel into the preparation barrel; the device has the advantages that a high-concentration dissolved salt solution can be continuously input into the preparation barrel, so that the preparation speed of the salt solution with required concentration is increased.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of salt spray test, and more specifically to an automatic salt concentration configuration system. Background Art

[0002] Salt spray test is the most common test method in artificial three-proof climate, and salt spray test chamber is an essential equipment for laboratory salt spray test. With the development of technology, salt spray test chambers have increasingly achieved the simulation of environmental complexity, but laboratory personnel still need to manually configure the salt solution required for salt spray test. The main operation steps are as follows: take pure water of known mass (generally commercially available barreled pure water) and add it to the liquid preparation barrel; calculate the mass of salt required according to the salt water concentration = salt / (salt + pure water); add salt to the liquid preparation barrel and stir evenly; manually add the salt solution to the salt spray chamber solution box; and conduct salt spray test.

[0003] The utility model with patent number CN2019222464656 in the prior art discloses a salt spray chamber with a salt solution configuration and replenishment device, wherein pure water is input into a liquid preparation device through a high-purity water device, and then stirred by a stirring device to dissolve salt in the pure water to reach a specified salt concentration, and finally input into the salt spray chamber through a pump body for experiment. In this method, when the salt solution in the configuration device is exhausted or needs to be replaced, it is necessary to stop outputting the salt solution to the outside, and dissolve the salt particles in the pure water again by stirring, which is more time-consuming. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide an automatic salt concentration configuration system, which can continuously input high-concentration dissolved salt solution into the configuration barrel to increase the configuration speed of the salt solution of the required concentration.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A salt concentration automatic configuration system includes a configuration barrel, on which a first pipe and a second pipe are provided, the first pipe is used to input pure water into the configuration barrel, and the second pipe is used to output the salt solution in the configuration barrel; and a saturation barrel, on which a third pipe and a fourth pipe are provided, the third pipe is used to input pure water into the saturation barrel, and the fourth pipe is used to input the saturated salt solution in the saturation barrel into the configuration barrel.

[0007] Furthermore, a first liquid level sensor is provided in the saturation barrel, and the first liquid level sensor is used to detect the amount of solution in the saturation barrel.

[0008] Furthermore, a second liquid level sensor is provided in the configuration barrel, and the second liquid level sensor is used to detect the amount of solution in the configuration barrel.

[0009] Furthermore, the saturation barrel also includes a salt replenishing structure, and the salt replenishing structure can continuously replenish salt into the saturation barrel.

[0010] Furthermore, the salt replenishing structure includes a salt storage container arranged on the outer wall of the upper end of the saturated barrel, salt particles are placed in the salt storage container, a salt drop outlet communicating with the salt storage container is opened on the side wall of the saturated barrel, and a switch door for opening and closing the salt drop outlet is provided on the salt storage container.

[0011] Furthermore, the inner bottom surface of the salt storage container is inclined toward one end of the salt drop outlet.

[0012] Furthermore, the salt replenishing structure comprises a placement box, in which a salt block is placed, and a plurality of dispersion holes are opened on the side wall of the placement box.

[0013] Furthermore, a pair of pull rods are provided on the side walls of the placement box, and a hook is provided at one end of the pull rod away from the placement box. The hook can be hooked on the upper opening edge of the saturation barrel to suspend the placement box inside the saturation barrel.

[0014] Furthermore, an edge of the upper opening of the saturation barrel is provided with an avoidance groove cooperating with the hook.

[0015] Furthermore, a limiting groove for inserting the end of the hook is provided on the side wall of the saturation barrel.

[0016] The beneficial effects of the utility model are as follows: by setting up a saturated barrel, the dissolved high-concentration salt solution can be continuously transported to the configuration barrel to increase the configuration speed of the salt solution of the required concentration, and then the amount of solution in the barrel is controlled by the height of the liquid level to ensure that the salt concentration in the saturated barrel is always saturated and consistent. In addition, by setting up a salt replenishing structure, the amount of salt can be replenished in the saturated barrel to complete the function of automatic salt replenishment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a system schematic diagram of the utility model;

[0018] Figure 2 is a cross-sectional view of the saturation barrel in Example 1;

[0019] Figure 3 is a cross-sectional view of the saturation barrel in Example 2;

[0020] Figure 4 It is the overall structural diagram of the saturation barrel in Example 2.

[0021] Figure numerals: 1. Saturation barrel; 2. Configuration barrel; 3. First pipe fitting; 4. Second pipe fitting; 5. Third pipe fitting; 6. Fourth pipe fitting; 7. First liquid level sensor; 8. Second liquid level sensor; 9. Salt storage container; 10. Salt drop port; 11. Open / close door; 12. Pull rod; 13. Placement box; 14. Connecting rod; 15. Limiting groove; 16. Avoidance groove. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0025] The following is a further description of the embodiments of the present invention in conjunction with the accompanying drawings:

[0026] When the salt solution in the current configuration device is exhausted or needs to be replaced, it is necessary to stop outputting the salt solution and dissolve the salt particles in pure water again by stirring. This method is more time-consuming. Therefore, the utility model designs such an automatic salt concentration configuration system;

[0027] Embodiment 1:

[0028] like Figure 1As shown, it includes a configuration barrel 2, on which a first pipe 3 and a second pipe 4 are provided, the first pipe 3 is used to input pure water into the configuration barrel 2, and the second pipe 4 is used to output the salt solution in the configuration barrel 2 to the salt spray chamber, and also includes a saturation barrel 1, on which a third pipe 5 and a fourth pipe 6 are provided, the third pipe 5 is used to input pure water into the saturation barrel 1, and the fourth pipe 6 is used to input the saturated salt solution in the saturation barrel 1 into the configuration barrel 2, and high-precision metering pumps are provided on the first pipe 3, the second pipe 4, the third pipe 5 and the fourth pipe 6. In order to facilitate the control of the solution in the barrel and the high-precision For the control of the metering pump, a first liquid level sensor 7 is provided in the saturated barrel 1, and a second liquid level sensor 8 is provided in the configuration barrel 2. The first liquid level sensor 7 is used to detect the amount of solution in the saturated barrel 1, and the second liquid level sensor 8 is used to detect the amount of solution in the configuration barrel 2. Compared with the traditional salt solution configuration device, the saturated barrel 1 added in the utility model can continuously transport the dissolved high-concentration salt solution to the configuration barrel 2 to increase the configuration speed of the salt solution of the required concentration, and then control the amount of solution in the barrel by the height of the liquid level to ensure that the salt concentration in the saturated barrel 1 is always saturated and consistent.

[0029] In addition, the first liquid level sensor 7 and the second liquid level sensor 8 in the present invention are both two ball valve components, and the two ball valve components in the saturation barrel 1 and the two ball valve components in the configuration barrel 2 are both arranged with a height difference.

[0030] Its working principle is as follows: define the high-precision metering pump on the first pipe fitting 3 as A, the one on the second pipe fitting 4 as B, the one on the third pipe fitting 5 as C, and the one on the fourth pipe fitting 6 as D. Define the two ball valves in the saturated barrel 1 as A1 and B1, and the two ball valves in the configuration barrel 2 as C1 and D1; when the water level in the saturated barrel 1 is lower than A1, open C to inject pure water into the saturated barrel 1, and when the water level is higher than B1, close C to stop injecting pure water. At this time, the salt content in the saturated barrel 1 always reaches a saturated state, and there is undissolved salt in the solution. When the water level in the configuration barrel 2 is lower than C1, open A and D at the same time, and the saturated brine and pure water in the saturated barrel 1 are injected into the configuration barrel 2 at the same time. At this time, it is only necessary to control the flow ratio of A and D, and control the injection flow rate ratio of the two, that is, to achieve the salt concentration content in the configuration barrel 2. When the water level in the configuration barrel 2 reaches D1, close A and D at the same time. When the configured salt solution needs to be used, open B to extract the configured salt solution into the salt spray chamber.

[0031] In order to make the salt solution in the saturation barrel 1 always reach a saturated state, salt needs to be replenished at the same time when pure water is injected. Therefore, the saturation barrel 1 also includes a salt replenishing structure, which can continuously replenish salt into the saturation barrel 1.

[0032] Specifically, Figure 2As shown, the salt replenishing structure includes a salt storage container 9 arranged on the outer side wall of the upper end of the saturated barrel 1, and salt particles (granular salt particles) are placed in the salt storage container 9. A salt drop opening 10 communicating with the salt storage container 9 is opened on the side wall of the saturated barrel 1, and a switch door 11 for opening and closing the salt drop opening 10 is provided on the salt storage container 9. The inner bottom surface of the salt storage container 9 is inclined toward one end of the salt drop opening 10. When the switch door 11 is automatically opened, the salt particles inside will slide into the saturated barrel 1 from the salt drop opening 10 because the bottom surface of the salt storage container 9 is an inclined surface. In addition, a salt pushing mechanism or a shaking mechanism can be arranged in the salt storage container 9, and the salt particles can be pushed into the saturated barrel 1 by the salt pushing mechanism, or the salt particles can be shaken into the saturated barrel 1 by the shaking mechanism.

[0033] Correspondingly, a stirring mechanism may be provided in the saturation barrel 1 to continuously stir the saturation barrel 1 so that the salt concentration in the saturation barrel 1 reaches a saturated state.

[0034] Embodiment 2:

[0035] On the basis of Example 1, the salt replenishing mechanism is replaced by a placing box 13, as shown in the following example. Figure 3 As shown, a salt block (a salt block with larger particles) is placed in the placing box 13, and a plurality of dispersion holes are opened on the side wall of the placing box 13. When the solution penetrates the placing box 13, the solution enters the dispersion holes and contacts the salt block to dissolve the surface of the salt block, so that the salt content of the solution reaches saturation.

[0036] A pair of pull rods 12 are provided on the side walls of the placement box 13, and a snap ring detachably connected to the placement box 13 is provided on the pull rod 12, that is, the snap ring can limit the relative position of the pull rod 12 and the placement box 13, and a hook is provided at the end of the pull rod 12 away from the placement box 13, and the hooks of the two pull rods 12 are in opposite directions. The two hooks can be hooked on the upper opening edges of the saturation barrel 1 respectively, so that the placement box 13 is suspended inside the saturation barrel 1. When the salt block in the placement box 13 is too little dissolved, the pull rod 12 can be lifted upward to make the placement box 13 out of the saturation barrel 1, and the salt block in the placement box 13 can be replaced.

[0037] In order to limit the position of the placement box 13 and prevent the placement box 13 from shaking in the saturation barrel 1, as shown in FIG. Figure 4 As shown, an avoidance groove 16 cooperating with the hook is provided on the edge of the upper opening of the saturation barrel 1, and a limiting groove 15 for inserting the end of the hook is also provided on the side wall of the saturation barrel 1. The placement box 13 is limited by limiting the position of the pull rod 12. In addition, when the hook of the pull rod 12 is located in the avoidance groove 16, the end of the hook can be inserted into the limiting groove 15. If the strength of the pull rod 12 is too high and the tightness in the limiting groove 15 is greater, the hook at this time can also be used as a lifting ear of the saturation barrel 1.

[0038] In addition, in order to fix the two pull rods 12, a connecting rod is provided between the two pull rods 12 for position limiting and reinforcement.

[0039] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above embodiments. All technical solutions under the idea of ​​the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.

Claims

1. A salt concentration automatic configuration system, comprising a configuration barrel (2), wherein the configuration barrel (2) is provided with a first pipe (3) and a second pipe (4), wherein the first pipe (3) is used to input pure water into the configuration barrel (2), and the second pipe (4) is used to output the salt solution in the configuration barrel (2), characterized in that: It also comprises a saturation barrel (1), on which a third pipe fitting (5) and a fourth pipe fitting (6) are provided, wherein the third pipe fitting (5) is used to input pure water into the saturation barrel (1), and the fourth pipe fitting (6) is used to input the saturated salt solution in the saturation barrel (1) into the configuration barrel (2).

2. The salt concentration automatic configuration system according to claim 1, characterized in that: A first liquid level sensor (7) is provided in the saturation barrel (1), and the first liquid level sensor (7) is used to detect the amount of solution in the saturation barrel (1).

3. A salt concentration automatic configuration system according to claim 1 or 2, characterized in that: A second liquid level sensor (8) is provided in the configuration barrel (2), and the second liquid level sensor (8) is used to detect the amount of solution in the configuration barrel (2).

4. The salt concentration automatic configuration system according to claim 3, characterized in that: The saturation barrel (1) also includes a salt replenishing structure, and the salt replenishing structure can continuously replenish salt into the saturation barrel (1).

5. The salt concentration automatic configuration system according to claim 4, characterized in that: The salt replenishing structure comprises a salt storage container (9) arranged on the outer side wall of the upper end of the saturation barrel (1), wherein salt particles are placed in the salt storage container (9), a salt drop opening (10) communicating with the salt storage container (9) is provided on the side wall of the saturation barrel (1), and a switch door (11) for opening and closing the salt drop opening (10) is provided on the salt storage container (9).

6. The salt concentration automatic configuration system according to claim 5, characterized in that: The inner bottom surface of the salt storage container (9) is inclined toward one end of the salt drop opening (10).

7. The automatic salt concentration configuration system according to claim 4, characterized in that: The salt replenishing structure comprises a placement box (13), in which a salt block is placed, and a plurality of dispersion holes are provided on a side wall of the placement box (13).

8. The salt concentration automatic configuration system according to claim 7, characterized in that: A pair of pull rods (12) are provided on the side walls of the placement box (13), and a hook is provided at one end of the pull rod (12) away from the placement box (13). The hook can be hooked on the upper opening edge of the saturation barrel (1) so that the placement box (13) is suspended inside the saturation barrel (1).

9. The automatic salt concentration configuration system according to claim 8, characterized in that: The upper opening edge of the saturation barrel (1) is provided with an avoidance groove (16) that cooperates with the hook.

10. The salt concentration automatic configuration system according to claim 8, characterized in that: The side wall of the saturation barrel (1) is also provided with a limiting groove (15) for inserting the end of the hook.