A ship parts welding calibration device
By designing a ship parts welding calibration device including base, clamping assembly and protective components, the safety hazards caused by the lack of effective protection during the welding process are solved, and the safety of the welding process is improved.
Patent Information
- Application Number
- CN202421170431.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the welding of ship parts, due to the lack of effective protective devices, there are certain safety hazards and may cause harm to the staff.
A ship parts welding calibration device including a base, clamping assembly and protective assembly is designed, which includes a telescopic plate, a protective plate, an observation groove, an observation plate and a placement cylinder. Through the design and layout of these components, effective protection of the welding process is provided.
It effectively solves the safety hazards for staff during welding, ensures safety during welding, and retains the beneficial effects of the original technology.
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Figure CN222696328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calibration devices, in particular to a ship parts welding calibration device. Background Art
[0002] Ships are one of the main means of transportation at present. In the process of ship production, the steel pipes used for internal connection of the hull need to be welded. When welding the steel pipes, in order to avoid the two steel pipes from being unevenly connected, a welding calibration device is required. In the process of welding the steel pipes, the steel pipes must be fully welded all around. However, in the actual use process of the traditional welding calibration device for ship production, when the welded steel pipes need to be rotated, it is difficult to ensure that the two steel pipes rotate synchronously, which can easily cause damage to the welding parts and cause troubles to the welding work of the workers.
[0003] Prior art, Patent No. (CN202122438315.2) mentions a welding calibration device for ship production, including a support table, two mounting plates are installed on the support table, a rotating cylinder is rotatably connected to the mounting plate, a clamping structure is provided on the rotating cylinder, a linkage structure is provided on the support table, and the linkage structure includes a motor, a motor is installed on the support table, a second bevel gear is fixedly connected to the output end of the motor, a first bevel gear is meshed with the second bevel gear, and a transmission structure is provided on the first bevel gear; in actual operation, when the staff needs to rotate the welded steel pipe to weld the steel pipe all around, the two steel pipes can be rotated synchronously at the same time to avoid damage to the welding part, thereby avoiding causing trouble to the staff's welding work.
[0004] In the prior art, a clamping structure and a linkage motor are added, which effectively solves the problem that when the welded steel pipes are rotated, it is difficult to ensure the synchronous rotation of the two steel pipes, which easily causes damage to the welding parts and causes trouble to the welding work of the workers. However, since there are no effective protective devices during welding, there is a certain probability that the workers will be injured during welding, which poses certain safety hazards. Utility Model Content
[0005] The utility model aims to provide a ship parts welding calibration device, which solves the problem that there is a certain probability of causing certain injuries to workers and certain safety hazards during welding due to the lack of any effective protective device.
[0006] To achieve the above-mentioned purpose, the utility model adopts a ship parts welding calibration device, including a base, a clamping assembly and a protective assembly, the protective assembly including a telescopic plate, a protective plate, an observation groove, an observation plate and a placement tube, the clamping assembly is detachably connected to the base and is located above the base, the telescopic plate is detachably connected to the base and is located above the base, and the telescopic plate is arranged on the upper side of the base away from the clamping assembly, the protective plate is detachably connected to the telescopic plate and is located above the telescopic plate, the observation groove is fixedly connected to the protective plate and is located inside the protective plate, the observation plate is detachably connected to the protective plate and is located above the protective plate, the placement tube is detachably connected to the protective plate and is located on the upper side of the protective plate, and the placement tube is arranged on one side of the observation plate.
[0007] Wherein, the clamping assembly also includes a telescopic rod and a telescopic column, the telescopic column is detachably connected to the base and is located at the upper center of the base, and the telescopic rod is detachably connected to the base and is located at one side above the base.
[0008] Among them, the clamping assembly also includes a support plate and a workbench, the support block is detachably connected to the telescopic rod and is located above the telescopic rod, the workbench is detachably connected to the support plate and is located above the support plate, and the lower center of the workbench is detachably connected to the telescopic column and is located above the telescopic column.
[0009] Wherein, the clamping assembly also includes a clamping plate and a control block, the clamping plate is slidably connected to the workbench and is located above the workbench, and the control block is fixedly connected to the workbench and is located in the center above the workbench.
[0010] Among them, the clamping assembly also includes a control rod and a waste trough, one end of the control rod is detachably connected to the clamping plate and is located on one side of the clamping plate, the other end of the control rod is detachably connected to the control block and is located on one side of the control block, and the waste trough is fixedly connected to the control block and is located inside the control block.
[0011] Among them, the ship parts welding calibration device also includes a moving component, which includes a moving plate, a moving wheel and a rubber pad. The moving plate is detachably connected to the base and is located below the base. The moving wheel is detachably connected to the moving plate and is located below the moving plate. The rubber pad is detachably connected to the moving wheel and is located on one side of the moving wheel.
[0012] The utility model discloses a ship parts welding calibration device, comprising a base, a clamping assembly and a protective assembly, wherein the protective assembly comprises a telescopic plate, a protective plate, an observation groove, an observation plate and a placement tube, the clamping assembly is detachably connected to the base and is located above the base, the telescopic plate is detachably connected to the base and is located above the base, and the telescopic plate is arranged on the upper side of the base away from the clamping assembly, the protective plate is detachably connected to the telescopic plate and is located above the telescopic plate, the observation groove is fixedly connected to the protective plate and is located inside the protective plate, the observation plate is detachably connected to the protective plate and is located above the protective plate, the placement tube is detachably connected to the protective plate and is located on the upper side of the protective plate, and the placement tube is arranged on one side of the observation plate, and since the protective assembly is added on the basis of the original structure, the original beneficial effects will be retained while effectively solving the problem that there is a certain probability of causing certain injuries to workers during welding due to the absence of any effective protective device. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.
[0015] Figure 2 It is an overall rear view of the first embodiment of the utility model.
[0016] Figure 3 It is an overall top view of the first embodiment of the utility model.
[0017] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.
[0018] 101-base, 102-telescopic rod, 103-telescopic column, 104-support plate, 105-workbench, 106-clamping plate, 107-control rod, 108-control block, 109-waste trough, 110-telescopic plate, 112-observation trough, 113-observation plate, 114-placement cylinder, 201-moving plate, 202-moving wheel, 203-rubber pad. DETAILED DESCRIPTION
[0019] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0020] First embodiment
[0021] See also Figure 1 to Figure 3 , Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model. Figure 2 It is the overall rear view of the first embodiment of the utility model. Figure 3 It is an overall top view of the first embodiment of the utility model.
[0022] The utility model provides a ship parts welding calibration device, including a base 101, a clamping assembly and a protective assembly, the protective assembly including a telescopic plate 110, a protective plate, an observation slot 111, an observation plate 112 and a placement tube 114, the clamping assembly also includes a telescopic rod 102, a telescopic column 103, a support plate 104, a workbench 105, a clamping plate 106, a control block 108, a control rod 107 and a waste tank 109. The above-mentioned scheme solves the problem that there is a certain probability of causing certain harm to the staff during welding due to the lack of any effective protective device. It can be understood that the above-mentioned scheme can be used to clamp and fix the parts through the clamping plate 106 when welding the ship parts, and then control the control block 108 to control the parts. The control rod 107 slides the clamping plate 106 on the workbench 105, thereby effectively adjusting the distance between the parts, and at the same time starting the telescopic column 103 and the telescopic rod 102 to adjust the welding height, and at the same time the telescopic plate 110 will move synchronously with the telescopic column 103 to bring the protective plate to the specified position, and then the staff will place the welding gun in the placement cylinder 114 to weld the parts, and the waste dropped during the welding process will be collected and stored by the waste trough 109 in the control block 108, thereby actively and effectively solving the problem of certain safety hazards caused by a certain probability of causing certain injuries to the staff during welding due to the lack of any effective protective device during welding.
[0023] According to the present specific embodiment, the clamping assembly is detachably connected to the base 101 and is located above the base 101, the telescopic plate 110 is detachably connected to the base 101 and is located above the base 101, and the telescopic plate 110 is arranged on the upper side of the base 101 away from the clamping assembly, the protective plate is detachably connected to the telescopic plate 110 and is located above the telescopic plate 110, the observation slot 111 is fixedly connected to the protective plate and is located inside the protective plate, and the observation plate 112 is detachably connected to the protective plate and is located Above the protection plate, the placement tube 114 is detachably connected to the protection plate and is located on one side above the protection plate, and the placement tube 114 is arranged on one side of the observation plate 112, the telescopic plate 110 is the main functional structural component that follows the telescopic column 103 and the telescopic rod 102 to perform lifting and lowering operations, and the observation groove 111 and the observation plate 112 will be components that facilitate the staff to observe the situation in the workbench 105 in real time while ensuring their own safety, and the placement tube 114 is an auxiliary structural component for placing the welding gun.
[0024] Among them, the telescopic column 103 is detachably connected to the base 101 and is located at the upper center of the base 101. The telescopic rod 102 is detachably connected to the base 101 and is located at one side above the base 101. The telescopic rod 102 and the telescopic column 103 are functional structural components that control the lifting and lowering of the workbench 105.
[0025] Secondly, the support block is detachably connected to the telescopic rod 102 and is located above the telescopic rod 102. The workbench 105 is detachably connected to the support plate 104 and is located above the support plate 104. The lower center of the workbench 105 is detachably connected to the telescopic column 103 and is located above the telescopic column 103. The workbench 105 is the main place for performing welding process operations.
[0026] At the same time, the clamping plate 106 is slidably connected to the workbench 105 and is located above the workbench 105. The control block 108 is fixedly connected to the workbench 105 and is located above the center of the workbench 105. The clamping plate 106 is a functional structural component for effectively clamping ship parts, and the control block 108 will be a functional component that cooperates with the control rod 107 to control the clamping plate 106 to slide on the workbench 105.
[0027] In addition, one end of the control rod 107 is detachably connected to the clamping plate 106 and is located on one side of the clamping plate 106, and the other end of the control rod 107 is detachably connected to the control block 108 and is located on one side of the control block 108. The waste trough 109 is fixedly connected to the control block 108 and is located inside the control block 108. The control rod 107 is an auxiliary structural component that cooperates with the control block 108 to adjust the horizontal position of the clamping plate 106 on the workbench 105. At the same time, the waste trough 109 will promptly and effectively collect the waste residue generated during the welding process.
[0028] When using the utility model to weld ship parts, the parts are clamped and fixed by the clamping plate 106, and then the control block 108 controls the control rod 107 to slide the clamping plate 106 on the workbench 105, thereby effectively adjusting the distance between the parts, and at the same time, the telescopic column 103 and the telescopic rod 102 are started to adjust the welding height, and at the same time, the telescopic plate 110 will move synchronously with the telescopic column 103 to bring the protection plate to the specified position, and then the staff will place the welding gun in the placement cylinder 114, thereby welding the parts, and the waste dropped during the welding process will be collected and stored by the waste trough 109 in the control block 108, thereby actively and effectively solving the problem that there is a certain probability of causing certain injuries to the staff during welding due to the lack of any effective protective device and there are certain safety hazards during welding.
[0029] Second embodiment
[0030] See also Figure 4 , Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.
[0031] On the basis of the first embodiment, a ship parts welding calibration device of the utility model further includes a moving component, and the moving component includes a moving plate 201 , a moving wheel 202 and a rubber pad 203 .
[0032] According to this specific embodiment, the movable plate 201 is detachably connected to the base 101 and is located below the base 101; the movable wheel 202 is detachably connected to the movable plate 201 and is located below the movable plate 201; the rubber pad 203 is detachably connected to the movable wheel 202 and is located on one side of the movable wheel 202; when the entirety needs to be moved, the movable plate 201 will be driven by the movable wheel 202, thereby driving the entirety to move; at the same time, the rubber pad 203 will timely and effectively protect the movable wheel 202 and extend the service life of the movable wheel 202, thereby achieving the purpose of moving the entirety.
[0033] What is disclosed above is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.
Claims
1. A ship parts welding calibration device, comprising a base and a clamping assembly, wherein the clamping assembly is detachably connected to the base and is located above the base, characterized in that: The protective assembly also includes a telescopic plate, a protective plate, an observation groove, an observation plate and a placement tube, the telescopic plate is detachably connected to the base and is located above the base, and the telescopic plate is arranged on the upper side of the base away from the clamping assembly, the protective plate is detachably connected to the telescopic plate and is located above the telescopic plate, the observation groove is fixedly connected to the protective plate and is located inside the protective plate, the observation plate is detachably connected to the protective plate and is located above the protective plate, the placement tube is detachably connected to the protective plate and is located above the protective plate, and the placement tube is arranged on one side of the observation plate.
2. The ship parts welding calibration device according to claim 1, characterized in that: The clamping assembly also includes a telescopic rod and a telescopic column, the telescopic column is detachably connected to the base and is located at the upper center of the base, and the telescopic rod is detachably connected to the base and is located at one side of the upper part of the base.
3. The ship parts welding calibration device according to claim 2, characterized in that: The clamping assembly also includes a support plate and a workbench, wherein the support plate is detachably connected to the telescopic rod and is located above the telescopic rod, the workbench is detachably connected to the support plate and is located above the support plate, and the lower center of the workbench is detachably connected to the telescopic column and is located above the telescopic column.
4. The ship parts welding calibration device according to claim 3, characterized in that: The clamping assembly also includes a clamping plate and a control block. The clamping plate is slidably connected to the workbench and is located above the workbench. The control block is fixedly connected to the workbench and is located in the center above the workbench.
5. The ship parts welding calibration device according to claim 4, characterized in that: The clamping assembly also includes a control rod and a waste trough, one end of the control rod is detachably connected to the clamping plate and is located on one side of the clamping plate, the other end of the control rod is detachably connected to the control block and is located on one side of the control block, and the waste trough is fixedly connected to the control block and is located inside the control block.
6. The ship parts welding calibration device according to claim 5, characterized in that: The ship parts welding calibration device also includes a moving component, which includes a moving plate, a moving wheel and a rubber pad. The moving plate is detachably connected to the base and is located below the base. The moving wheel is detachably connected to the moving plate and is located below the moving plate. The rubber pad is detachably connected to the moving wheel and is located on one side of the moving wheel.
Citation Information
Patent Citations
Welding calibration device for ship production
CN216462783U