A feeding mechanism of a straight drawing machine
By designing the straightener feeding mechanism and automatically receiving and placing copper pipes with cross plates and storage racks, the shortcomings of manual reception and placement in the prior art are solved, production efficiency and safety are improved, and labor costs are reduced.
Patent Information
- Application Number
- CN202421495131.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-27
AI Technical Summary
After the copper pipe straightening is completed, existing straighteners need to be manually received and placed, resulting in the inability to achieve unmanned operations in production, high human work intensity, high cost and low efficiency.
A straightener feeding mechanism is designed, including a cross plate arranged on the side of the straightener and a storage rack. The cross plate is driven to rotate through a power component, and the copper tube is attached to the pulled out, and placed on the storage rack through a flexible belt.
Automatic cutting and placement of copper pipes is realized, reducing the need for manual reception and placement, improving production efficiency, reducing labor costs, and ensuring the safety of copper pipes.
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Figure CN222710471U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of copper tube processing machinery, and in particular to a blanking mechanism of a straight drawing machine. Background Art
[0002] Copper tube, also known as red copper tube, is a kind of non-ferrous metal tube, which is a pressed and drawn seamless tube. Generally, the production workshop uses a straight-drawing machine to straighten the copper tube. During the straightening process, the diameter of the copper tube becomes smaller and the tube wall becomes thinner under the action of the straightening die, meeting the size requirements of the product for the copper tube; through the plastic deformation of the material, the strength of the copper tube is improved and the surface becomes brighter.
[0003] The following problems were found in the actual production process: because the existing straight-pull machines mostly use chains for transmission, the copper tube is located just above the chain or track of the straight-pull machine. After the copper tube is straightened, it will fall straight down and needs to be caught and taken away manually. If there is no one at this station, the copper tube may be damaged and scratched, affecting the surface quality of the copper tube. After the copper tube is straightened, it still needs to be taken away manually for placement. Therefore, the existing straight-pull machine production cannot achieve unmanned operation or reduce manual labor, and the manual labor intensity is not low, requiring high labor costs, and the manual labor efficiency is low, which cannot provide production efficiency. Therefore, the current production method cannot meet the production needs of high quality, high efficiency and low cost. Utility Model Content
[0004] In order to solve the problems existing in the existing straight-drawing machine production, improve the production quality and production efficiency of copper tubes, and reduce labor costs, the present application provides a straight-drawing machine unloading mechanism.
[0005] The present application provides a straight drawing machine unloading mechanism that adopts the following technical solution.
[0006] A straight drawing machine unloading mechanism, comprising:
[0007] A horizontal plate is arranged on the side of the straight-drawing machine, the height of the horizontal plate is between the height of the straight-drawing machine body and the height of the drawn copper tube, and a power assembly is arranged on the side of the straight-drawing machine, and the power assembly is used to drive the horizontal plate to rotate;
[0008] A material storage rack is arranged on the side of the straightening machine, the height of the material storage rack is lower than the horizontal plate, and when the horizontal plate rotates to above the straightening machine, either end of the horizontal plate is located above the material storage rack, and a flexible belt is arranged on the material storage rack;
[0009] A plurality of the transverse plates are arranged at intervals.
[0010] By adopting the above technical solution, when the drawing trolley moves to a position close to the maximum stroke, that is, when the copper tube is about to be drawn, the power component is controlled to drive the cross plate to rotate to the top of the straight drawing machine, so that the copper tube can be caught from the bottom to prevent the copper tube from falling and being damaged. Through the setting of the storage rack, the copper tube that has been drawn can be placed on the flexible belt of the storage rack.
[0011] Optionally, the power assembly includes a cylinder, which is hinged to the straight-pulling machine. A rotating shaft is provided at one end of the cross plate, a bearing is installed on the rotating shaft, an outer ring of the bearing is installed on the straight-pulling machine, a connecting rod is provided on the rotating shaft, and the cylinder telescopic rod is hinged to the connecting rod.
[0012] By adopting the above technical solution, the connecting rod is pushed and pulled through the operation of the cylinder, thereby driving the rotating shaft to rotate and realize the rotation of the cross plate. The structure is stable, simple to assemble, and easy to control, which can meet the use requirements.
[0013] Optionally, the transverse plate is arranged to be inclined downward toward the storage rack.
[0014] By adopting the above technical solution, the horizontal plate is tilted toward the storage rack, so that the copper tubes falling on the horizontal plate can automatically roll down, thereby realizing the unloading of the copper tubes.
[0015] Optionally, a position sensor is provided on the straight-drawing machine near the maximum stroke position of the drawing trolley.
[0016] By adopting the above technical solution and setting the position sensor, when the drawing trolley moves to a position close to the maximum stroke, that is, when the copper tube is about to be drawn, the position sensor detects the presence of the drawing trolley and transmits the detection signal to the host computer. The host computer controls the operation of the power component to drive the cross plate to rotate to the bottom of the copper tube, ready to receive the copper tube that has been drawn.
[0017] Optionally, the transverse plate and the material storage rack are arranged on the same side of the straight-pulling machine.
[0018] Optionally, the transverse plate and the material storage rack are respectively arranged on both sides of the straight-pulling machine.
[0019] Optionally, the material storage rack is fixedly connected to the straight-pulling machine body.
[0020] Optionally, flexible belts are provided at both ends of the material storage rack, and a PE tube is sleeved on the flexible belts.
[0021] By adopting the above technical solution, the flexible belt is set up, which has good flexibility, plays a vibration reduction role, and reduces collision damage. Since there is oil on the surface of the copper tube, the flexible belt is easy to clean by sleeve-installing a PE tube.
[0022] Optionally, sleeves are provided at both ends of the flexible belt, and the sleeves are installed on the storage rack through pins.
[0023] By adopting the above technical solution, the installation method of the flexible belt is simple and reliable, and it is easy to assemble.
[0024] Optionally, the material storage rack is separately arranged from the straight-pulling machine body, and casters are installed at the bottom of the material storage rack.
[0025] By adopting the above technical solution, the storage rack and the straight-pulling machine are separately arranged, and the movement of the storage rack, that is, the transfer of the copper tube, is facilitated by the arrangement of casters.
[0026] In summary, this application at least includes the following beneficial effects:
[0027] 1. In this application, when the drawing trolley moves to a position close to the maximum stroke, that is, when the copper tube is about to be drawn, the power assembly is controlled to move, driving the cross plate to rotate to the top of the straight drawing machine, so that the copper tube can be caught from the bottom to prevent the copper tube from falling and being damaged. Through the setting of the storage rack, the copper tube that has been drawn can be placed on the flexible belt of the storage rack.
[0028] 2. A position sensor is provided on the straight-drawing machine of the present application near the maximum stroke position of the drawing trolley. Through the setting of the position sensor, when the drawing trolley moves to a position close to the maximum stroke position, that is, when the copper tube is about to be drawn, the position sensor detects the presence of the drawing trolley and transmits the detection signal to the host computer. The host computer controls the operation of the power component to drive the cross plate to rotate to the bottom of the copper tube, ready to receive the copper tube that has been drawn.
[0029] 3. The flexible belt of the present application is provided with a PE tube. The flexible belt has good flexibility, plays a vibration reduction role, and reduces collision damage. Since the copper tube surface is oily, the flexible belt is easy to clean by providing a PE tube. Casings are provided at both ends of the flexible belt, and the casings are installed on the storage rack through a latch. The installation method of the flexible belt is simple and reliable, and is easy to assemble. The storage rack and the straight-pulling machine are separately provided, and the provision of casters facilitates the movement of the storage rack, that is, the transfer of the copper tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0031] Figure 1 It is a schematic diagram of the structure of a straight pulling machine.
[0032] Figure 2 It is a structural schematic diagram of a straight-drawing machine unloading mechanism (including part of the straight-drawing machine) in Example 1.
[0033] Figure 3 It is a schematic structural diagram of a material discharging mechanism of a straight-drawing machine (including a part of a straight-drawing machine) in Embodiment 1 from another perspective.
[0034] Figure 4 It is a structural schematic diagram of a straight-drawing machine unloading mechanism (including part of the straight-drawing machine) in the second embodiment.
[0035] Figure 5 It is a schematic diagram of the structure of the material storage rack in the third embodiment.
[0036] Explanation of the reference numerals: 1. straight-drawing machine body; 2. drawing trolley; 3. drawing die; 4. core rod; 5. copper tube; 6. cross plate; 7. material storage rack; 8. cylinder; 9. connecting rod; 10. position sensor; 11. flexible belt; 12. caster. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0038] The following is combined with Figures 1 to 5 This application is described in further detail.
[0039] The embodiment of the present application discloses a blanking mechanism for a straight drawing machine.
[0040] See also Figure 1 The existing straight-drawing machine mainly includes a straight-drawing machine body 1, a drawing trolley 2, a drawing die 3, and a core rod 4. The copper tube 5 is sleeved on the core rod 4, and one end of the copper tube 5 is passed through the drawing die 3 and connected to the drawing trolley 2. The drawing trolley 2 is driven to move by a sprocket and a chain transmission mechanism, and then pulls the copper tube 5 to move, so that the copper tube 5 passes through the drawing die 3, and the straightening operation of the copper tube 5 is completed.
[0041] Embodiment 1
[0042] Reference Figures 1 to 3 , a straight drawing machine unloading mechanism, comprising:
[0043] Two horizontal plates 6 are arranged at intervals on one side of the straight-drawing machine. The height of the horizontal plates 6 is between the height of the straight-drawing machine body 1 and the height of the drawn copper tube 5. The horizontal plates 6 are arranged downwardly and tilted toward the storage rack 7, that is, when the horizontal plates 6 are rotated to the top of the straight-drawing machine body 1, the height of one side of the horizontal plates 6 is higher than the other side. The horizontal plates 6 are tilted toward the storage rack 7, so that the copper tube 5 falling on the horizontal plates 6 can automatically roll down, thereby realizing the unloading of the copper tube 5. A rubber sheet is arranged on the top of the horizontal plates 6, and the rubber sheet has a buffering and shock-absorbing effect to avoid damage to the copper tube 5.
[0044] A power assembly is provided on one side of the straight-pulling machine, and the power assembly is used to drive the horizontal plate 6 to rotate. The power assembly includes a cylinder 8, and the cylinder 8 is hinged to the straight-pulling machine. A rotating shaft is provided at one end of the horizontal plate 6, and a bearing is installed on the rotating shaft. The outer ring of the bearing is installed on the straight-pulling machine, and a connecting rod 9 is provided on the rotating shaft. The telescopic rod of the cylinder 8 is hinged to the connecting rod 9. Through the operation of the cylinder 8, the connecting rod 9 is pushed and pulled, and then the rotating shaft is driven to rotate, so as to realize the rotation of the horizontal plate 6. The structure is stable, simple to assemble, and easy to control, which can meet the use requirements.
[0045] A position sensor 10 is provided on the straight-drawing machine near the maximum stroke position of the drawing trolley 2. Through the setting of the position sensor 10, when the drawing trolley 2 moves to a position close to the maximum stroke position, that is, when the copper tube 5 is about to be drawn, the position sensor 10 detects the existence of the drawing trolley 2 and transmits the detection signal to the host computer. The host computer controls the operation of the power component to drive the cross plate 6 to rotate to the bottom of the copper tube 5, ready to receive the copper tube 5 that has been drawn.
[0046] A storage rack 7 is provided on the other side of the straight-drawing machine, that is, the transverse plate 6 and the storage rack 7 are respectively provided on both sides of the straight-drawing machine, the height of the storage rack 7 is lower than the transverse plate 6, and when the transverse plate 6 rotates to the top of the straightening machine, the lower height end of the transverse plate 6 is located above the storage rack 7. Three storage racks 7 are provided at intervals, and the storage rack 7 is fixedly connected to the straight-drawing machine body 1. Flexible belts 11 are provided at both ends of the storage rack 7, and PE pipes are sleeved on the flexible belts 11. The flexible belts 11 have good flexibility, play a vibration reduction role, and reduce collision damage. Since there is oil on the surface of the copper tube 5, the flexible belts 11 are easy to clean by sleeved with PE pipes. Sleeves are provided at both ends of the flexible belt 11, and the sleeves are installed on the storage rack 7 by latches. The installation method of the flexible belt 11 is simple and reliable, and easy to assemble.
[0047] When the drawing trolley 2 moves to a position close to the maximum stroke, that is, when the copper tube 5 is about to be drawn, the power assembly is controlled to move, driving the cross plate 6 to rotate to the top of the straight drawing machine, so that the copper tube 5 can be caught from below to prevent the copper tube 5 from falling and being damaged. Through the setting of the storage rack 7, the drawn copper tube 5 can be placed on the flexible belt 11 of the storage rack 7.
[0048] Embodiment 2
[0049] Reference Figure 1 , 4 , a straight drawing machine unloading mechanism, comprising:
[0050] Two horizontal plates 6 are arranged at intervals on one side of the straight-drawing machine. The height of the horizontal plate 6 is between the height of the straight-drawing machine body 1 and the drawn copper tube 5. The horizontal plate 6 is arranged downwardly and tilted toward the storage rack 7, that is, when the horizontal plate 6 rotates to the top of the straight-drawing machine body 1, the horizontal plate 6 tilts toward the storage rack 7, so that the copper tube 5 falling on the horizontal plate 6 can automatically roll down, thereby realizing the unloading of the copper tube 5. A rubber sheet is arranged on the top of the horizontal plate 6, and the rubber sheet has a buffering and shock-absorbing effect to avoid damage to the copper tube 5.
[0051] A power assembly is provided on one side of the straight-pulling machine, and the power assembly is used to drive the horizontal plate 6 to rotate. The power assembly includes a cylinder 8, and the cylinder 8 is hinged to the straight-pulling machine. A rotating shaft is provided at one end of the horizontal plate 6, and a bearing is installed on the rotating shaft. The outer ring of the bearing is installed on the straight-pulling machine, and a connecting rod 9 is provided on the rotating shaft. The telescopic rod of the cylinder 8 is hinged to the connecting rod 9. Through the operation of the cylinder 8, the connecting rod 9 is pushed and pulled, and then the rotating shaft is driven to rotate, so as to realize the rotation of the horizontal plate 6. The structure is stable, simple to assemble, and easy to control, which can meet the use requirements.
[0052] A position sensor 10 is provided on the straight-drawing machine near the maximum stroke position of the drawing trolley 2. Through the setting of the position sensor 10, when the drawing trolley 2 moves to a position close to the maximum stroke position, that is, when the copper tube 5 is about to be drawn, the position sensor 10 detects the existence of the drawing trolley 2 and transmits the detection signal to the host computer. The host computer controls the operation of the power component to drive the cross plate 6 to rotate to the bottom of the copper tube 5, ready to receive the copper tube 5 that has been drawn.
[0053] A storage rack 7 is provided on one side of the straight-drawing machine, that is, the transverse plate 6 and the storage rack 7 are respectively provided on the same side of the straight-drawing machine, the height of the storage rack 7 is lower than the transverse plate 6, and when the transverse plate 6 rotates to the top of the straightening machine, the lower height end of the transverse plate 6 is located above the storage rack 7, and three storage racks 7 are provided at intervals, and the storage rack 7 is fixedly connected to the straight-drawing machine body 1, and flexible belts 11 are provided at both ends of the storage rack 7, and PE pipes are sleeved on the flexible belts 11. The flexible belts 11 have good flexibility, play a vibration reduction role, and reduce collision damage. Since there is oil on the surface of the copper tube 5, the flexible belts 11 are easy to clean by sleeved with PE pipes. Sleeves are provided at both ends of the flexible belt 11, and the sleeves are installed on the storage rack 7 by latches. The installation method of the flexible belt 11 is simple and reliable, and easy to assemble.
[0054] When the drawing trolley 2 moves to a position close to the maximum stroke, that is, when the copper tube 5 is about to be drawn, the power assembly is controlled to move, driving the cross plate 6 to rotate to the top of the straight drawing machine, so that the copper tube 5 can be caught from below to prevent the copper tube 5 from falling and being damaged. Through the setting of the storage rack 7, the drawn copper tube 5 can be placed on the flexible belt 11 of the storage rack 7.
[0055] Embodiment 3
[0056] Reference Figure 5 The storage rack 7 in this embodiment includes a rectangular frame, and vertical poles are arranged upward at the four corners of the frame. A flexible belt 11 is arranged between the two vertical poles at the same end, and a PE tube is sleeved on the flexible belt 11. The flexible belt 11 has good flexibility and plays a vibration reduction role, reducing collision damage. Since there is oil on the surface of the copper tube 5, the flexible belt 11 is easy to clean by sleeved with a PE tube. Casings are arranged at both ends of the flexible belt 11, and the casing is installed on the storage rack 7 by a latch. The installation method of the flexible belt 11 is simple and reliable, and it is easy to assemble. In addition, there is no connection between the storage rack 7 and the straight-pulling machine in this embodiment. A universal caster 12 is installed at the bottom of the storage rack 7. The storage rack 7 and the straight-pulling machine are separately arranged, and the storage rack 7 can be directly moved by the arrangement of the caster 12 to transfer the copper tube 5.
[0057] In the description of the present utility model, it should be understood that the terms "one end", "one side", "the other side", "above", "top", "one end", "two ends", "bottom", "above", "below" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, unless otherwise specified and limited, it should be noted that the term "connection" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal connection of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0058] The above are only preferred embodiments of the utility model and are not intended to limit the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A straight drawing machine unloading mechanism, characterized in that: include: A horizontal plate is arranged on the side of the straight-drawing machine, the height of the horizontal plate is between the height of the straight-drawing machine body and the height of the drawn copper tube, and a power assembly is arranged on the side of the straight-drawing machine, and the power assembly is used to drive the horizontal plate to rotate; A material storage rack is arranged on the side of the straightening machine, the height of the material storage rack is lower than the horizontal plate, and when the horizontal plate rotates to above the straightening machine, either end of the horizontal plate is located above the material storage rack, and a flexible belt is arranged on the material storage rack; A plurality of the transverse plates are arranged at intervals.
2. A straight drawing machine unloading mechanism according to claim 1, characterized in that: The power assembly includes a cylinder, which is hinged to the straight-pulling machine. A rotating shaft is provided at one end of the horizontal plate, a bearing is installed on the rotating shaft, an outer ring of the bearing is installed on the straight-pulling machine, a connecting rod is provided on the rotating shaft, and the cylinder telescopic rod is hinged to the connecting rod.
3. A straight drawing machine unloading mechanism according to claim 1, characterized in that: The transverse plate is arranged to be inclined downward toward the storage rack.
4. A straight drawing machine unloading mechanism according to claim 1, characterized in that: A position sensor is arranged on the straight-drawing machine near the maximum stroke position of the drawing trolley.
5. A straight drawing machine unloading mechanism according to claim 1, characterized in that: The transverse plate and the material storage rack are arranged on the same side of the straight-pulling machine.
6. A straight drawing machine unloading mechanism according to claim 1, characterized in that: The transverse plate and the material storage rack are respectively arranged on both sides of the straight-pulling machine.
7. A straight drawing machine unloading mechanism according to claim 1, characterized in that: The material storage rack is fixedly connected to the straight-pulling machine body.
8. A straight drawing machine unloading mechanism according to claim 1, characterized in that: Both ends of the material storage rack are provided with flexible belts, and the flexible belts are sleeved with PE pipes.
9. A straight drawing machine unloading mechanism according to claim 1, characterized in that: Both ends of the flexible belt are provided with sleeves, and the sleeves are installed on the material storage rack through latches.
10. A straight drawing machine unloading mechanism according to claim 1, characterized in that: The material storage rack is separately arranged from the straight-pulling machine body, and casters are installed at the bottom of the material storage rack.