A workbench for assembling a spring-loaded valve core
By designing an automated workbench for pressurized valve core assembly, the problems of traditional manual assembly efficiency and unstable quality are solved, and an efficient and accurate assembly process is achieved, which significantly improves the product's pass rate.
Patent Information
- Application Number
- CN202421450325.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The traditional pressure valve core assembly method relies on manual operation, is inefficient and difficult to ensure assembly quality, which can easily cause operational errors and reduce the product's pass rate.
A workbench for assembly of the pressure valve core was designed to realize the automatic assembly process through components such as the body conveying device, material distribution mechanism, fork track and installation mechanism, and avoid manual operation.
Through the automated assembly process, the product pass rate is improved, manual operation errors are reduced, and assembly efficiency and product quality are improved.
Smart Images

Figure CN222711447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a workbench, in particular to a workbench for assembling a spring-loaded valve core, and belongs to the technical field of valves. Background Art
[0002] A spring-loaded valve core is a device used to control the flow of liquid or gas. It usually consists of a spring and a valve core. When the spring-loaded valve core is in the closed state, the spring applies enough force to the valve core to tightly close it and prevent the fluid from passing through the valve. When the fluid needs to flow through the valve, the external force applied to the valve core will overcome the pressure of the spring, causing the valve core to open and allow the fluid to pass. By adjusting the pressure of the spring, the degree of opening of the valve core can be controlled, thereby achieving control of the fluid flow.
[0003] Traditional spring-loaded valve core assembly methods usually rely on manual operation, which is not only inefficient but also difficult to ensure assembly quality. In addition, due to the complex operation process, manual assembly is prone to operational errors, which greatly reduces the product qualification rate.
[0004] Therefore, it is urgent to improve the workbench for assembling the spring-loaded valve core to solve the above-mentioned problems. Utility Model Content
[0005] The utility model aims to provide a workbench for assembling a spring-loaded valve core, wherein a body conveying device arranges a body neatly on a body distributing mechanism, the body distributing mechanism transfers the product to a spring distributing mechanism, the spring distributing mechanism automatically assembles the spring after completing the distributing, after the spring is assembled, the body is transferred to a core shaft installation mechanism through a first fork track, and the core shaft is installed, after the core shaft is assembled, the first fork track transfers the body to a turning machine, the turning machine rotates the body to a second fork track, the second fork track transfers the product to a hook installation mechanism, and the hook is installed on the body, the second fork track transfers the body with the hook installed to a buckle installation mechanism, the buckle spring is installed into the body through the buckle installation mechanism, and the assembled spring-loaded valve core is transferred to the unloading material through the second fork track, so that the spring-loaded valve core can be assembled, and operational errors caused by manual assembly can be prevented, which will affect the normal use of the product, thereby greatly improving the qualified rate of the product.
[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0007] A workbench for assembling a spring-loaded valve core comprises a workbench, on which a main body conveying device is fixedly installed, one side of the main body conveying device is fixedly connected to a main body dividing mechanism, one side of the main body dividing mechanism is fixedly provided with a spring dividing mechanism, one side of the spring dividing mechanism is fixedly provided with a first fork track, a core shaft mounting mechanism is arranged above the first fork track, and a turning machine is fixedly arranged at one end of the first fork track, a second fork track is fixedly provided on one side of the turning machine, a hook mounting mechanism is arranged above the second fork track, and a buckle mounting mechanism is arranged on one side of the hook mounting mechanism.
[0008] Preferably, the main body dividing mechanism includes a main body dividing track, a main body dividing cylinder is fixedly installed on the main body dividing track, the output end of the main body dividing cylinder is fixedly connected to a main body dividing clamping block through a hydraulic rod, and the main body dividing clamping block is slidably connected to the main body dividing track.
[0009] Preferably, one end of the main body material distribution track is fixedly connected to the main body conveying device, and the other end of the main body conveying device is fixedly connected to the main body vibration plate. A main body support frame is fixedly installed below the main body vibration plate, and a spring support frame is fixedly arranged on one side of the main body support frame, and a spring vibration plate is fixedly installed on the spring support frame.
[0010] Preferably, the spring material distributing mechanism includes a spring material distributing tube, the spring material distributing tube is connected to the spring vibration disk, and a limiting groove is provided on one side of the spring material distributing tube, a limiting block is slidably connected to the limiting groove, one end of the limiting block is fixedly connected to a spring driving component, and the spring driving component is fixedly mounted on the workbench.
[0011] Preferably, the mandrel installation mechanism includes a mandrel fixing rod, the mandrel fixing rod is fixedly installed on the workbench, and a mandrel multi-directional mechanical arm is fixedly installed on the other end of the mandrel fixing rod, and a mandrel mounting piece is fixedly installed on the mandrel multi-directional mechanical arm.
[0012] Preferably, a mandrel conveying device is fixedly mounted on one side of the mandrel mounting member, and a mandrel vibration disk is fixedly mounted on the other end of the mandrel conveying device.
[0013] Preferably, the hook installation mechanism includes a hook fixing rod, the hook fixing rod is fixedly installed on the workbench, and a hook multi-directional mechanical arm is fixedly installed on the other end of the hook fixing rod, and a hook mounting piece is fixedly installed on the hook multi-directional mechanical arm.
[0014] Preferably, a hook conveying mechanism is provided below the hook mounting member, one end of the hook conveying mechanism is fixedly connected to the second fork track, and a hook vibration plate is fixedly installed on the other end of the hook conveying mechanism, and the hook vibration plate is fixedly installed on the workbench.
[0015] Preferably, the buckle mounting mechanism comprises a buckle fixing rod, the buckle fixing rod is fixedly mounted on the workbench, and the other end of the buckle fixing rod is fixedly mounted with a buckle mounting piece fixedly mounted on the buckle multi-directional mechanical arm.
[0016] Preferably, a buckle ring vibration plate is fixedly provided on one side of the buckle ring mounting piece, the buckle ring vibration plate is fixedly mounted on the workbench, and a buckle ring conveying device is fixedly mounted on the buckle ring vibration plate.
[0017] The utility model has at least the following beneficial effects:
[0018] 1. The body conveying device of the utility model arranges the body neatly on the body dividing mechanism, the body dividing mechanism transfers the product to the spring dividing mechanism, the spring dividing mechanism automatically assembles the spring after completing the dividing, after the spring is assembled, the body is transferred to the core shaft installation mechanism through the first fork track, and the core shaft is installed. After the core shaft is assembled, the first fork track transfers the body to the turning machine, the turning machine rotates the body to the second fork track, the second fork track transfers the product to the hook installation mechanism, and the hook is installed on the body, the second fork track transfers the body with the hook installed to the buckle installation mechanism, the buckle spring is installed into the body through the buckle installation mechanism, and then the assembled spring-pressed valve core is transferred to the unloading through the second fork track, so that the spring-pressed valve core can be assembled, and operational errors caused by manual assembly can be prevented, which will affect the normal use of the product, thereby greatly improving the product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0020] Figure 1 The overall structural diagram provided by the utility model;
[0021] Figure 2 Partial structure diagram provided for the utility model Figure 1 ;
[0022] Figure 3 Partial structure diagram provided for the utility model Figure 2 ;
[0023] Figure 4This is a top view of the overall structure provided by the utility model.
[0024] In the figure, 1, workbench; 2, main body conveying device; 3, main body material distributing mechanism; 301, main body material distributing track; 302, main body material distributing cylinder; 303, main body material distributing clamping block; 4, spring material distributing mechanism; 401, spring material distributing tube; 402, limit groove; 403, limit block; 404, spring driving member; 5, first fork track; 6, mandrel mounting mechanism; 601, mandrel fixing rod; 602, mandrel multi-directional mechanical arm; 603, mandrel mounting member; 7, turning machine; 8, second fork track; 9, hook Installation mechanism; 901, hook fixing rod; 902, hook multi-directional mechanical arm; 903, hook installation piece; 10, buckle installation mechanism; 1001, buckle fixing rod; 1002, buckle multi-directional mechanical arm; 1003, buckle installation piece; 11, main body vibration disk; 12, main body support frame; 13, spring support frame; 14, spring vibration disk; 15, core shaft conveying device; 16, core shaft vibration disk; 17, hook conveying mechanism; 18, hook vibration disk; 19, buckle vibration disk; 20, buckle conveying device. DETAILED DESCRIPTION
[0025] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0026] like Figure 1-Figure 4As shown, the workbench for assembling the spring-loaded valve core provided in the present embodiment comprises a workbench 1, on which a body conveying device 2 is fixedly installed, one side of the body conveying device 2 is fixedly connected to a body distributing mechanism 3, one side of the body distributing mechanism 3 is fixedly provided with a spring distributing mechanism 4, one side of the spring distributing mechanism 4 is fixedly provided with a first fork track 5, a core shaft mounting mechanism 6 is arranged above the first fork track 5, and a turning machine 7 is fixedly arranged at one end of the first fork track 5, a second fork track 8 is fixedly arranged on one side of the turning machine 7, a hook mounting mechanism 9 is arranged above the second fork track 8, a buckle mounting mechanism 10 is arranged on one side of the hook mounting mechanism 9, the body conveying device 2 arranges the bodies neatly on the body distributing mechanism 3, and the body distributing mechanism 3 transfers the products to the spring distributing mechanism 4 Mechanism 4, the spring dividing mechanism 4 automatically assembles the spring after completing the dividing. After the spring is assembled, the body is transferred to the core shaft installation mechanism 6 through the first fork track 5 to start installing the core shaft. After the core shaft is assembled, the first fork track 5 transfers the body to the turning machine 7, and the turning machine 7 rotates the body to the second fork track 8. The second fork track 8 transfers the product to the hook installation mechanism 9, and installs the hook on the body. The second fork track 8 transfers the body with the hook installed to the buckle installation mechanism 10, and the buckle spring is installed into the body through the buckle installation mechanism 10, and then the assembled spring-loaded valve core is transferred to the unloading through the second fork track 8, so that the spring-loaded valve core can be assembled, so as to prevent manual assembly from causing operational errors and affecting the normal use of the product, thereby greatly improving the product qualification rate.
[0027] Further, such as Figure 1-Figure 4As shown, the body distributing mechanism 3 includes a body distributing track 301, on which a body distributing cylinder 302 is fixedly installed, and the output end of the body distributing cylinder 302 is fixedly connected to a body distributing clamping block 303 through a hydraulic rod, and the body distributing clamping block 303 is slidably connected to the body distributing track 301, one end of the body distributing track 301 is fixedly connected to the body conveying device 2, and the other end of the body conveying device 2 is fixedly connected to a body vibration disk 11, and a body support frame 12 is fixedly installed below the body vibration disk 11, and a spring support frame 13 is fixedly arranged on one side of the body support frame 12, and a spring vibration disk 14 is fixedly installed on the spring support frame 13, and the spring distributing mechanism 4 includes a spring distributing pipe 401, and the spring distributing pipe 401 is connected to the spring vibration disk 14, and a limiting groove 4 is provided on one side of the spring distributing pipe 401 02, a limiting block 403 is slidably connected to the limiting groove 402, and one end of the limiting block 403 is fixedly connected to a spring driving component 404, which is fixedly installed on the workbench 1. The product in the main body vibration disk 11 is transported to the main body dividing clamping block 303 through the main body conveying device 2, and the main body dividing cylinder 302 drives the main body dividing clamping block 303 to slide on the main body dividing track 301, and transfers the product to the spring dividing mechanism 4. At this time, the spring in the spring vibration disk 14 is transferred to the spring dividing pipe 401, and the spring driving component 404 is turned on to drive the limiting block 403 to slide in the limiting groove 402, and the spring in the spring dividing pipe 401 is divided. After the spring dividing mechanism 4 completes the dividing, the spring is automatically assembled, thereby realizing automatic assembly of the spring for the product, and can quickly and continuously complete the dividing and assembly of the spring.
[0028] Further, such as Figure 1-Figure 4 As shown, the mandrel installation mechanism 6 includes a mandrel fixing rod 601, which is fixedly installed on the workbench 1, and a mandrel multi-directional mechanical arm 602 is fixedly installed on the other end of the mandrel fixing rod 601, and a mandrel mounting piece 603 is fixedly installed on the top of the mandrel multi-directional mechanical arm 602, and a mandrel conveying device 15 is fixedly provided on one side of the mandrel mounting piece 603, and a mandrel vibration disk 16 is fixedly installed on the other end of the mandrel conveying device 15, and the mandrel inside the mandrel vibration disk 16 is transferred to the mandrel installation mechanism 6 through the mandrel conveying device 15, and then the mandrel is installed on the product through the mandrel multi-directional mechanical arm 602 and the mandrel mounting piece 603, thereby reducing the safety risks that may occur in the process of installing the mandrel, thereby improving the speed and efficiency of installing the mandrel on the product.
[0029] Further, such as Figure 1-Figure 4As shown, the hook installation mechanism 9 includes a hook fixing rod 901, which is fixedly installed on the workbench 1, and a hook multi-directional mechanical arm 902 is fixedly installed on the other end of the hook fixing rod 901, and a hook installation component 903 is fixedly installed on the hook multi-directional mechanical arm 902, and a hook conveying mechanism 17 is arranged below the hook installation component 903, one end of the hook conveying mechanism 17 is fixedly connected to the second fork track 8, and a hook vibration plate 18 is fixedly installed on the other end of the hook conveying mechanism 17, and the hook vibration plate 18 is fixedly installed on the workbench 1, and the hook inside the hook vibration plate 18 is transferred to the hook installation mechanism 9 through the hook conveying mechanism 17, and then the hook is installed on the product through the hook multi-directional mechanical arm 902 and the hook installation component 903, thereby greatly shortening the time required for installing the hook on each product, and realizing continuous and efficient production.
[0030] Further, such as Figure 1-Figure 4 As shown, the buckle installation mechanism 10 includes a buckle fixing rod 1001, which is fixedly installed on the workbench 1, and a buckle multi-directional mechanical arm 1002 is fixedly installed on the other end of the buckle fixing rod 1001, and a buckle installation component 1003 is fixedly installed on the buckle multi-directional mechanical arm 1002, and a buckle vibration disk 19 is fixedly provided on one side of the buckle installation component 1003, and the buckle vibration disk 19 is fixedly installed on the workbench 1, and a buckle conveying device 20 is fixedly installed on the buckle vibration disk 19, and the buckles in the buckle vibration disk 19 are transferred to the buckle installation mechanism 10 through the buckle conveying device 20, and then the buckles are installed on the product through the buckle multi-directional mechanical arm 1002 and the buckle installation component 1003, so that the installation position, angle and fastening degree of each buckle can be kept accurate and uniform, thereby ensuring the stability of product quality.
[0031] like Figure 1-Figure 4 As shown, the principle of the workbench for assembling the spring-loaded valve core provided in this embodiment is as follows:
[0032] All materials are placed in each vibration plate respectively, the body conveying device 2 arranges the body neatly on the body distributing mechanism 3, the body distributing mechanism 3 transfers the product to the spring distributing mechanism 4, the spring vibration plate 14 sends the spring to the spring distributing mechanism 4, the spring distributing mechanism 4 automatically assembles the spring after completing the distributing, after the spring is assembled, the body is transferred to the mandrel installation mechanism 6 through the first fork track 5, the mandrel vibration plate 16 transfers the mandrel to the mandrel installation mechanism 6, and the mandrel installation begins, after the mandrel is assembled, the first fork track 5 transfers the body to the turning machine 7, and the turning machine 7 rotates the body to the second fork track 8 The second fork track 8 transfers the product to the hook installation mechanism 9, the hook vibration plate 18 transfers the product to the hook installation mechanism 9, the hook is installed on the main body, the second fork track 8 transfers the main body with the hook installed to the buckle ring installation mechanism 10, the buckle ring vibration plate 19 transfers the product to the buckle ring installation mechanism 10, the buckle spring is installed into the main body through the buckle ring installation mechanism 10, and then the assembled spring-loaded valve core is transferred to the unloading through the second fork track 8, and then the spring-loaded valve core can be assembled, preventing manual assembly from causing operational errors and affecting the normal use of the product, thereby greatly improving the product qualification rate.
[0033] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0034] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
[0035] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. A workbench for assembling a spring-loaded valve core, comprising a workbench (1), characterized in that: A main body conveying device (2) is fixedly installed on the workbench (1); a main body material dividing mechanism (3) is fixedly connected to one side of the main body conveying device (2); a spring material dividing mechanism (4) is fixedly arranged on one side of the main body material dividing mechanism (3); a first fork track (5) is fixedly arranged on one side of the spring material dividing mechanism (4); a core shaft mounting mechanism (6) is arranged above the first fork track (5); a turning machine (7) is fixedly arranged at one end of the first fork track (5); a second fork track (8) is fixedly arranged on one side of the turning machine (7); a hook mounting mechanism (9) is arranged above the second fork track (8); and a buckle mounting mechanism (10) is arranged on one side of the hook mounting mechanism (9).
2. A workbench for assembling a spring-loaded valve core according to claim 1, characterized in that: The main body material dividing mechanism (3) comprises a main body material dividing track (301), on which a main body material dividing cylinder (302) is fixedly mounted, and an output end of the main body material dividing cylinder (302) is fixedly connected to a main body material dividing clamping block (303) via a hydraulic rod, and the main body material dividing clamping block (303) is slidably connected to the main body material dividing track (301).
3. A workbench for assembling a spring-loaded valve core according to claim 2, characterized in that: One end of the main body material distribution track (301) is fixedly connected to the main body conveying device (2), and the other end of the main body conveying device (2) is fixedly connected to the main body vibration disk (11), and a main body support frame (12) is fixedly installed below the main body vibration disk (11), and a spring support frame (13) is fixedly arranged on one side of the main body support frame (12), and a spring vibration disk (14) is fixedly installed on the spring support frame (13).
4. A workbench for assembling a spring-loaded valve core according to claim 3, characterized in that: The spring material distribution mechanism (4) comprises a spring material distribution pipe (401), the spring material distribution pipe (401) is connected to the spring vibration plate (14), and a limiting groove (402) is provided on one side of the spring material distribution pipe (401), a limiting block (403) is slidably connected to the limiting groove (402), one end of the limiting block (403) is fixedly connected to a spring driving member (404), and the spring driving member (404) is fixedly mounted on the workbench (1).
5. The workbench for assembling a spring-loaded valve core according to claim 1, characterized in that: The spindle mounting mechanism (6) comprises a spindle fixing rod (601), the spindle fixing rod (601) is fixedly mounted on the workbench (1), and a spindle multi-directional mechanical arm (602) is fixedly mounted on the other end of the spindle fixing rod (601), and a spindle mounting member (603) is fixedly mounted on the top of the spindle multi-directional mechanical arm (602).
6. A workbench for assembling a spring-loaded valve core according to claim 5, characterized in that: A mandrel conveying device (15) is fixedly mounted on one side of the mandrel mounting member (603), and a mandrel vibration disk (16) is fixedly mounted on the other end of the mandrel conveying device (15).
7. A workbench for assembling a spring-loaded valve core according to claim 1, characterized in that: The hook mounting mechanism (9) comprises a hook fixing rod (901), the hook fixing rod (901) being fixedly mounted on the workbench (1), and a hook multi-directional mechanical arm (902) being fixedly mounted on the other end of the hook fixing rod (901), and a hook mounting member (903) being fixedly mounted on the hook multi-directional mechanical arm (902).
8. A workbench for assembling a spring-loaded valve core according to claim 7, characterized in that: A hook conveying mechanism (17) is provided below the hook mounting member (903), one end of the hook conveying mechanism (17) is fixedly connected to the second fork track (8), and a hook vibrating plate (18) is fixedly mounted on the other end of the hook conveying mechanism (17), and the hook vibrating plate (18) is fixedly mounted on the workbench (1).
9. The workbench for assembling a spring-loaded valve core according to claim 1, characterized in that: The buckle ring installation mechanism (10) comprises a buckle ring fixing rod (1001), the buckle ring fixing rod (1001) is fixedly installed on the workbench (1), and the other end of the buckle ring fixing rod (1001) is fixedly installed with a buckle ring multi-directional mechanical arm (1002) on which a buckle ring installation piece (1003) is fixedly installed.
10. A workbench for assembling a spring-loaded valve core according to claim 9, characterized in that: A buckle ring vibration plate (19) is fixedly provided on one side of the buckle ring mounting member (1003), the buckle ring vibration plate (19) is fixedly mounted on the workbench (1), and a buckle ring conveying device (20) is fixedly mounted on the buckle ring vibration plate (19).