A shaping device for processing thermal insulation materials

By designing detachable shaping components and fast cooling cooling components, the problem of narrow application range and unfast cooling of insulation material shaping devices in the prior art is solved, and rapid shaping of insulation materials of different sizes and models is achieved, and the shaping efficiency is improved.

CN222712600UActive Publication Date: 2025-04-04LUAN HOUDE INSULATION MATERIALS CO LTD
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Patent Information

Application Number
CN202421452513.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-04-04
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing insulation material shaping device cannot be quickly cooled and formed, and its application range is narrow, which reduces working efficiency.

Method used

A shaping device including a shaping assembly and a cooling assembly is designed, which comprises a detachable upper mold and a lower mold, and the cooling assembly achieves rapid cooling through a coolant tank, a refrigeration mechanism and a serpentine tube.

Benefits of technology

It realizes rapid shaping of insulation materials of different sizes and models, improves shaping efficiency, and expands the scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of thermal insulation material processing, specifically a shaping device for thermal insulation material processing, including a shaping frame; a shaping component and a cooling component are provided on the shaping frame, the cooling component is used to quickly cool and shape the molten raw material in the plastic component; the shaping component includes an upper mold, a base and an ejector seat; the upper mold is installed on the top of the shaping frame through a first cylinder, and a feed valve is provided on the upper mold; the base is installed on the shaping frame; the ejector seat is slidably connected to the bottom end of the lower mold, and a second cylinder is detachably installed on the bottom end of the ejector seat, and the top end surface of the ejector seat and the bottom end surface of the lower mold are located on the same horizontal plane. The utility model is easy to disassemble and replace through the provision of a shaping component, and can shape thermal insulation materials of different sizes and models, and has a wider range of applications; through the provision of a cooling component, it is easy to accelerate heat dissipation and cooling during the molding process of the thermal insulation material, thereby improving the shaping efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat-insulating material processing, in particular to a shaping device for heat-insulating material processing. Background Art

[0002] As a commonly used modern building material, thermal insulation materials often need to be shaped after their production is completed. At this time, a shaping device for thermal insulation material processing is needed.

[0003] The Chinese patent with the authorization announcement number CN220661479U discloses a shaping device for thermal insulation material processing, which belongs to the technical field of thermal insulation material shaping. It mainly aims at the problem that the existing thermal insulation material shaping device cannot demould the mold, and proposes the following technical scheme, including a fixed plate and a servo screw, and two groups of servo screws are embedded and installed on the top of the fixed plate; four groups of first support rods are installed on the top of the fixed plate, and the top of the four groups of first support rods are installed with a first bearing plate, and an electromagnet is installed at the bottom of the cylinder. The utility model is equipped with a cylinder and an electromagnet through a fixed plate. The cylinder drives the electromagnet to contact the top mold through an external conveying pipeline. After the electromagnet is energized, it generates magnetic force to generate suction to the top mold, and demoulds the top mold under the drive of the cylinder, thereby improving the user experience of the shaping device for thermal insulation material processing.

[0004] However, the above-mentioned disclosed scheme has the following shortcomings: the above-mentioned shaping device can only shape one type of thermal insulation material, and its application range is narrow; and the molten raw material is not convenient to be quickly cooled and formed between the bottom mold and the top mold. It is necessary to wait for a period of natural cooling before the thermal insulation material can be cooled and formed, which reduces work efficiency. Utility Model Content

[0005] The utility model aims to solve the problems existing in the background technology and proposes a shaping device for processing thermal insulation materials.

[0006] The technical solution of the utility model: a shaping device for processing thermal insulation materials, comprising a shaping frame, on which a shaping component and a cooling component are arranged, the cooling component is used to quickly cool and shape the molten raw material in the plastic component; the shaping component comprises an upper mold, which is installed on the top of the shaping frame through a first cylinder, the first cylinder is detachably connected to the upper mold, and a feed valve is arranged on the upper mold; a base, which is installed on the shaping frame, a lower mold is detachably installed inside the base, and the upper mold is slidably connected to the inner wall of the lower mold; and an ejector seat, which is slidably connected to the bottom end of the lower mold, a second cylinder is detachably installed at the bottom end of the ejector seat, the second cylinder penetrates the bottom end of the base and is connected to the shaping frame, and the top end surface of the ejector seat and the bottom end surface of the lower mold are located on the same horizontal plane.

[0007] Preferably, a mounting seat is provided on the inner wall of the base, and the mounting seat is connected to the lower mold by bolts.

[0008] Preferably, a heat dissipation fin is provided at the top of the upper mold.

[0009] Preferably, the cooling assembly includes a coolant tank, which is installed at the bottom end of the shaping frame, a liquid storage chamber is arranged inside the coolant tank, a recovery chamber is arranged above the liquid storage chamber, and a solenoid valve is arranged between the recovery chamber and the liquid storage chamber; a refrigeration mechanism, which is installed on the coolant tank and connected to the recovery chamber; and a serpentine tube, which is evenly laid on the outer wall of the lower mold, the input end of the serpentine tube is connected to the liquid storage chamber through a water pipe and water pump, and the output end of the serpentine tube is connected to the recovery chamber through a water pipe.

[0010] Preferably, a liquid inlet valve is installed on one side wall of the base, and a liquid outlet valve is installed on the other side wall. The input end of the liquid inlet valve is connected to the water pump inside the liquid storage chamber through a water pipe, the output end of the liquid inlet valve is connected to the serpentine tube, the input end of the liquid outlet valve is connected to the output end of the serpentine tube, and the output end of the liquid outlet valve is connected to the recovery chamber through a water pipe.

[0011] Preferably, a mounting box is installed on one side wall of the base, and a plurality of feeding rollers are arranged on the inner wall of the mounting box. The plurality of feeding rollers are driven to rotate by a driving mechanism, and a push plate is installed on the other side wall of the base through a third cylinder.

[0012] Compared with the prior art, the above-mentioned technical scheme of the utility model has the following beneficial technical effects: the utility model is convenient for disassembly, assembly and replacement through the setting of the shaping component, and can shape thermal insulation materials of different sizes and models, with a wider range of applications; through the setting of the cooling component, it is convenient to accelerate the heat dissipation and cooling during the molding process of the thermal insulation material, thereby improving the shaping efficiency; through the setting of the second cylinder, the ejection seat, the push plate and the feeding roller, it is convenient to take the thermal insulation material, thereby further improving the shaping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a cross-sectional view of the shaping component of the utility model;

[0015] Figure 3 It is a cross-sectional view of the base of the utility model;

[0016] Figure 4 This is a schematic structural diagram of part A of the utility model.

[0017] Figure numerals: 1. Shaping frame; 2. Upper mold; 201. Feed valve; 202. First cylinder; 203. Heat dissipation fins; 3. Base; 301. Mounting seat; 302. Lower mold; 303. Ejector seat; 304. Through port; 305. Second cylinder; 306. Push plate; 4. Coolant tank; 401. Liquid storage chamber; 402. Recovery chamber; 403. Solenoid valve; 404. Refrigeration mechanism; 405. Liquid inlet valve; 406. Serpentine tube; 407. Liquid outlet valve; 5. Mounting box; 501. Feed roller. DETAILED DESCRIPTION

[0018] Embodiment 1

[0019] like Figures 1 to 4 As shown, the utility model proposes a shaping device for processing thermal insulation materials, comprising a shaping frame 1; the shaping frame 1 is provided with a shaping component and a cooling component, and the cooling component is used for rapidly cooling and shaping the molten raw material in the plastic component.

[0020] The shaping component includes an upper mold 2, a base 3 and an ejector seat 303; the upper mold 2 is installed on the top of the shaping frame 1 through a first cylinder 202, the first cylinder 202 is detachably connected to the upper mold 2, and a feed valve 201 is provided on the upper mold 2; the base 3 is installed on the shaping frame 1, and a lower mold 302 is detachably installed inside the base 3, and the upper mold 2 is slidably connected to the inner wall of the lower mold 302; the ejector seat 303 is slidably connected to the bottom end of the lower mold 302, and a second cylinder 305 is detachably installed at the bottom end of the ejector seat 303, the second cylinder 305 passes through the bottom end of the base 3 and is connected to the shaping frame 1, and a through hole 304 adapted to the second cylinder 305 is opened at the bottom end of the base 3, and the top surface of the ejector seat 303 and the bottom surface of the lower mold 302 are located on the same horizontal plane to avoid unevenness of the bottom during the molding process of the thermal insulation material.

[0021] Furthermore, a heat dissipation fin 203 is provided at the top of the upper mold 2 to facilitate heat transfer from the top of the thermal insulation material and accelerate heat dissipation.

[0022] Furthermore, the cooling assembly includes a coolant tank 4, a refrigeration mechanism 404 and a serpentine tube 406; the coolant tank 4 is installed at the bottom end of the shaping frame 1, a liquid storage chamber 401 is arranged inside the coolant tank 4, a recovery chamber 402 is arranged above the liquid storage chamber 401, and an electromagnetic valve 403 is arranged between the recovery chamber 402 and the liquid storage chamber 401; the refrigeration mechanism 404 is installed on the coolant tank 4 and connected to the recovery chamber 402; the serpentine tube 406 is evenly laid on the outer wall of the lower mold 302, the input end of the serpentine tube 406 is connected to the liquid storage chamber 401 through a water pipe and water pump, and the output end of the serpentine tube 406 is connected to the recovery chamber 402 through a water pipe.

[0023] In this embodiment, the upper mold 2 is started to move downward and slide along the inner wall of the lower mold 302 to a suitable position by the first cylinder 202, and a proper amount of molten raw material is input into the space between the upper mold 2 and the lower mold 302 by the feed valve 201. The hot air is discharged from the heat dissipation holes on the upper mold 2 to avoid bubbles during the molding process. The heat of the molten material in the lower mold 302 is absorbed by the cooling component to quickly cool it down, thereby accelerating the cooling and molding of the molten material and improving the molding efficiency.

[0024] The coolant in the liquid storage chamber 401 is pumped out and transported to the serpentine tube 406 by a water pump. The coolant flows in the serpentine tube 406 to absorb the heat of the molten material in the lower mold 302, and then flows back to the recovery chamber 402 through the liquid outlet valve 407 and the water pipe. When the coolant that absorbs the heat is cooled to a suitable temperature by the refrigeration mechanism 404, the solenoid valve 403 is opened, and the cooled coolant flows back to the liquid storage chamber 401 for reuse.

[0025] After the heat-insulating material is formed, the second cylinder 305 is started to drive the ejector seat 303 to move upward, thereby pushing the heat-insulating material outward from the inside of the lower mold 302 to facilitate material removal.

[0026] Embodiment 2

[0027] like Figures 1 to 3 As shown, the present invention proposes a shaping device for processing thermal insulation materials. Compared with the first embodiment, the inner wall of the base 3 is provided with a mounting seat 301, and the mounting seat 301 is set in a square shape. The mounting seat 301 is connected to the lower mold 302 by bolts. The lower mold 302 is provided with multiple groups, and various sizes can be preset according to the molding needs. The upper mold 2 is adapted to the lower mold 302, and the upper mold 2 and the lower mold 302 can be disassembled and assembled, which brings convenience to use; one side wall of the base 3 is provided with an inlet Liquid valve 405, and a liquid outlet valve 407 are installed on the other side wall, the input end of the liquid inlet valve 405 is connected to the water pump inside the liquid storage chamber 401 through a water pipe, the output end of the liquid inlet valve 405 is connected to the serpentine tube 406, the input end of the liquid outlet valve 407 is connected to the output end of the serpentine tube 406, and the output end of the liquid outlet valve 407 is connected to the recovery chamber 402 through a water pipe; the arrangement of the liquid inlet valve 405 and the liquid outlet valve 407 facilitates the disassembly and assembly of the serpentine tube 406, and facilitates the replacement of lower molds 302 of different models.

[0028] In this embodiment, when it is necessary to form insulation materials of different sizes, the upper mold 2 and the first cylinder 202 are separated and replaced with upper molds 2 of other models, and then the lower mold 302 and the mounting base 301 are separated, and then the serpentine tube 406 and the liquid inlet valve 405 and the liquid outlet valve 407 are separated, and then replaced with the lower mold 302 of the corresponding model, which is convenient and quick to disassemble and assemble, and has a wider range of applications.

[0029] Embodiment 3

[0030] like Figure 1 and Figure 3 As shown, the shaping device for processing thermal insulation materials proposed by the utility model, compared with the first embodiment, a mounting box 5 is installed on one side wall of the base 3, and a plurality of groups of feeding rollers 501 are arranged on the inner wall of the mounting box 5. The plurality of groups of feeding rollers 501 are driven to rotate by a driving mechanism, and a push plate 306 is installed on the other side wall of the base 3 through a third cylinder.

[0031] In this embodiment, when the second cylinder 305 drives the ejection seat 303 to rise, the formed thermal insulation material is pushed out of the lower mold 302, and the driving mechanism drives multiple groups of feed rollers 501 to rotate. At the same time, the third cylinder drives the push plate 306 to push the thermal insulation material toward the feed roller 501 until the feed roller 501 discharges the thermal insulation material in the discharge direction, which provides convenience for the unloading work.

[0032] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A shaping device for processing thermal insulation materials, characterized in that: include A shaping frame (1) is provided with a shaping component and a cooling component, wherein the cooling component is used to quickly cool the molten raw material in the plastic component to form a shape; The shaping components include An upper mold (2) is installed on the top of the shaping frame (1) via a first cylinder (202), the first cylinder (202) is detachably connected to the upper mold (2), and a feed valve (201) is provided on the upper mold (2); A base (3) is mounted on the shaping frame (1), a lower mold (302) is detachably mounted inside the base (3), and the upper mold (2) is slidably connected to the inner wall of the lower mold (302); And an ejector seat (303) which is slidably connected to the bottom end of the lower mold (302); a second cylinder (305) is detachably mounted on the bottom end of the ejector seat (303); the second cylinder (305) passes through the bottom end of the base (3) and is connected to the shaping frame (1); the top end surface of the ejector seat (303) and the bottom end surface of the lower mold (302) are located on the same horizontal plane.

2. A shaping device for heat-insulating material processing according to claim 1, characterized in that: The inner wall of the base (3) is provided with a mounting seat (301), and the mounting seat (301) is connected to the lower mold (302) via bolts.

3. A shaping device for processing thermal insulation materials according to claim 1, characterized in that: A heat dissipation fin (203) is provided at the top of the upper mold (2).

4. A shaping device for processing thermal insulation materials according to claim 1, characterized in that: Cooling kit includes A cooling liquid tank (4) is installed at the bottom end of the shaping frame (1), a liquid storage chamber (401) is arranged inside the cooling liquid tank (4), a recovery chamber (402) is arranged above the liquid storage chamber (401), and a solenoid valve (403) is arranged between the recovery chamber (402) and the liquid storage chamber (401); A refrigeration mechanism (404) is mounted on the cooling liquid tank (4) and connected to the recovery chamber (402); And a serpentine tube (406) is evenly laid on the outer wall of the lower mold (302), the input end of the serpentine tube (406) is connected to the liquid storage chamber (401) through a water pipe and a water pump, and the output end of the serpentine tube (406) is connected to the recovery chamber (402) through a water pipe.

5. A shaping device for processing thermal insulation materials according to claim 4, characterized in that: A liquid inlet valve (405) is installed on one side wall of the base (3), and a liquid outlet valve (407) is installed on the other side wall. The input end of the liquid inlet valve (405) is connected to the water pump inside the liquid storage chamber (401) through a water pipe, the output end of the liquid inlet valve (405) is connected to the serpentine tube (406), the input end of the liquid outlet valve (407) is connected to the output end of the serpentine tube (406), and the output end of the liquid outlet valve (407) is connected to the recovery chamber (402) through a water pipe.

6. A shaping device for processing thermal insulation materials according to claim 1, characterized in that: A mounting box (5) is installed on one side wall of the base (3), and a plurality of feeding rollers (501) are arranged on the inner wall of the mounting box (5). The plurality of feeding rollers (501) are driven to rotate by a driving mechanism, and a push plate (306) is installed on the other side wall of the base (3) via a third cylinder.

Citation Information

Patent Citations

  • Molding device for thermal insulation material processing

    CN220661479U