A flattening device for PVC film processing
By designing a flattening device for PVC film processing including lifting screws, tensioning rollers, electric push cylinders, etc., the problem of inconvenience in tensioning in the existing device during film processing is solved, effective tensioning and smoothing of the membrane body is achieved, the effectiveness of the device is improved, and energy waste is reduced through the cooling mechanism.
Patent Information
- Application Number
- CN202421448744.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing PVC film flattening device is inconvenient for tightening treatment when processing the film, resulting in secondary wrinkles easily appearing in the membrane body, affecting the normal use of the device.
A flattening device for PVC film processing is designed, including a work box and a processing mechanism. The processing mechanism consists of a lifting screw, a tensioning roller, an electric push cylinder, an upper pressure plate, a heating plate and a lower pressure plate. Through the cooperation of these parts, the film material can be tensioned, the film body can be kept tight, and the heating plate is used for flattening.
Through tensioning treatment, secondary wrinkles of the membrane body are avoided, the flattening effect of the membrane body is improved, the normal use of the device is ensured, and the cooling mechanism is quickly cooled down, reducing temperature loss and saving energy.
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Figure CN222712832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC film processing, in particular to a flattening device for PVC film processing. Background Art
[0002] The main component of PVC is polyvinyl chloride, which is slightly yellow and translucent, shiny, better than polyethylene and polypropylene, but worse than polystyrene. Depending on the amount of additives used, it is divided into soft and hard polyvinyl chloride. Soft products are soft and tough, and feel sticky. The hardness of hard products is higher than that of low-density polyethylene, but lower than that of polypropylene. Whitening will occur at the inflection point. Since the thickness of the PVC film is very small, wrinkles will often appear during the manufacturing process, which will affect the later use effect, so a PVC film flattening device is needed for processing.
[0003] However, when the existing PVC film leveling device is used, it is often inconvenient to tighten the treated film, so that the film body is prone to secondary wrinkles, which often aggravates the wrinkles of the film during subsequent leveling, thus affecting the normal use of the device.
[0004] Therefore, the existing structure and defects are studied and improved, and a flattening device for PVC film processing is provided, in order to achieve a more practical purpose. Utility Model Content
[0005] The purpose of the utility model is to provide a flattening device for PVC film processing, so as to solve the problem proposed in the above background technology that the existing PVC film flattening device is often inconvenient to tighten the processed film when used, so that the film body is prone to secondary wrinkles, which often aggravates the wrinkles of the film during subsequent flattening, thereby affecting the normal use of the device.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a leveling device for PVC film processing, comprising a working box and a processing mechanism, wherein the processing mechanism for tightening the material is arranged in the inner middle part of the working box, and the processing mechanism comprises a lifting screw, a tensioning roller, an electric push cylinder, an upper pressure plate, a heating plate and a lower pressure plate, a tensioning roller is installed at the lower rear part of the lifting screw, an electric push cylinder is installed at the upper middle part of the working box, and an upper pressure plate is installed at the bottom of the electric push cylinder, a heating plate is arranged on the inner lower surface of the upper pressure plate, and a lower pressure plate is arranged on the opposite side of the upper pressure plate.
[0007] Furthermore, a material roller is provided on one side of the exterior of the working box, and a cooling mechanism for rapid temperature reduction is provided on the other side of the working box.
[0008] Furthermore, the cooling mechanism includes a cooling cover and a refrigeration box, and the refrigeration box is arranged in the upper middle part of the cooling cover.
[0009] Furthermore, the cooling mechanism also includes an air duct, and the output end of the refrigeration box is connected to the air duct.
[0010] Furthermore, the cooling mechanism also includes a nozzle, and the lower surface of the air guide pipe is equipped with a nozzle.
[0011] Furthermore, the cooling mechanism also includes thermal insulation cotton, and the inner surface of the cooling cover is provided with thermal insulation cotton.
[0012] Compared with the prior art, the utility model provides a flattening device for PVC film processing, which has the following beneficial effects:
[0013] 1. The utility model can pass the film material to be processed by the material roller for tensioning during processing through the cooperation between the various parts of the processing mechanism, so that the film body is always kept in a taut state, thereby achieving a better effect of film flattening processing, avoiding the problem of film wrinkles and flattening failure, and achieving a better processing effect of the device;
[0014] 2. The utility model can cool down the mold body through the cooling mechanism, so that the mold body can restore its normal shape under the tension to facilitate winding and storage. At the same time, it can greatly reduce the loss of temperature, thereby ensuring the cooling effect while also helping to reduce energy waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall internal structure of a flattening device for PVC film processing according to the utility model;
[0016] Figure 2 This is a schematic diagram of a partial cross-sectional structure of a cooling cover of a flattening device for PVC film processing according to the utility model;
[0017] Figure 3 This utility model is a flattening device for PVC film processing Figure 1 The enlarged structural diagram at A in the middle;
[0018] Figure 4 It is a schematic diagram of the three-dimensional structure of a tensioning roller of a leveling device for PVC film processing according to the utility model.
[0019] In the figure: 1. working box; 2. material roller; 3. processing mechanism; 301. lifting screw; 302. tensioning roller; 303. electric push cylinder; 304. upper pressure plate; 305. heating plate; 306. lower pressure plate; 4. cooling mechanism; 401. cooling hood; 402. refrigeration box; 403. air guide tube; 404. nozzle; 405. thermal insulation cotton. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.
[0022] like Figure 1 , Figure 3 and Figure 4 As shown, a flattening device for PVC film processing includes a working box 1 and a processing mechanism 3. The processing mechanism 3 for tightening materials is arranged in the middle of the inner side of the working box 1. The processing mechanism 3 includes a lifting screw 301, a tensioning roller 302, an electric push cylinder 303, an upper pressing plate 304, a heating plate 305 and a lower pressing plate 306. The tensioning roller 302 is installed at the lower rear of the lifting screw 301, the electric push cylinder 303 is installed in the upper middle part of the working box 1, and the upper pressing plate 304 is installed at the bottom of the electric push cylinder 303. The inner lower surface of the upper pressing plate 304 is provided with a heating plate 305, and the lower pressing plate 306 is provided on the opposite side of the upper pressing plate 304. The material roller 2 is provided on the outer side of the working box 1;
[0023] The lifting screw 301 can drive the tensioning roller 302 to move up and down, and at the same time, the upper and lower electric push cylinders 303 can cooperate with the tensioning roller 302 to move, so that the material roller 2 can transfer the film material to be processed for tensioning during processing, so that the film body is always kept in a taut state, so that the upper pressing plate 304 and the lower pressing plate 306 are aligned, and the heating plate 305 is used to make the film body flattening better, avoid the problem of film wrinkles and flattening failure, and make the processing effect of the device better;
[0024] like Figure 1-Figure 2As shown, a cooling mechanism 4 for rapid cooling is provided on the other side of the working box 1, the cooling mechanism 4 comprises a cooling cover 401 and a refrigerating box 402, the refrigerating box 402 is provided in the upper middle part of the cooling cover 401, the cooling mechanism 4 also comprises an air duct 403, the output end of the refrigerating box 402 is connected with the air duct 403, the cooling mechanism 4 also comprises an air nozzle 404, the lower surface of the air nozzle 404 is installed with the air nozzle 404, the cooling mechanism 4 also comprises thermal insulation cotton 405, the inner surface of the cooling cover 401 is provided with thermal insulation cotton 405, through the refrigerating box 402 of the existing principle, cold air can be produced and sprayed from the air nozzle 404 by the air duct 403, so that the mold body after being heated and leveled in the cooling cover 401 can be cooled, so that the mold body can restore its normal shape under tension for easy winding and storage, and the thermal insulation cotton 405 can greatly reduce the temperature loss, thereby ensuring the cooling effect while also helping to reduce energy waste.
[0025] Working principle: When using the leveling device for PVC film processing, first, the lifting screw 301 can be used to drive the tensioning roller 302 to move up and down. At the same time, the upper and lower groups of electric push cylinders 303 can cooperate with the tensioning roller 302 to move. Then, during processing, the material roller 2 can transfer the film material to be processed for tensioning treatment to keep the film body in a taut state at all times. Then, the upper pressing plate 304 and the lower pressing plate 306 are aligned, and the heating plate 305 is used to make the film body leveling treatment effect better. At this time, through the refrigeration box 402 based on the existing principle, cold air can be produced and sprayed from the nozzle 404 using the air guide pipe 403, so that the mold body that has been heated and leveled in the cooling cover 401 can be cooled, so that the mold body can return to its normal shape under tension for easy winding and storage. Finally, through the thermal insulation cotton 405, the temperature loss can be reduced to ensure the cooling effect.
[0026] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A flattening device for PVC film processing, comprising a working box (1) and a processing mechanism (3), characterized in that: The processing mechanism (3) for tightening the material is arranged in the middle of the inner side of the working box (1), and the processing mechanism (3) includes a lifting screw (301), a tensioning roller (302), an electric push cylinder (303), an upper pressure plate (304), a heating plate (305) and a lower pressure plate (306). The lifting screw (301) is provided with a tensioning roller (302) at the lower rear part, the electric push cylinder (303) is provided at the upper middle part of the working box (1), and the upper pressure plate (304) is provided at the bottom of the electric push cylinder (303), the inner lower surface of the upper pressure plate (304) is provided with a heating plate (305), and the lower pressure plate (306) is provided on the opposite side of the upper pressure plate (304).
2. A PVC film processing flattening device according to claim 1, characterized in that: A material roller (2) is arranged on one side of the exterior of the working box (1), and a cooling mechanism (4) for rapid temperature reduction is arranged on the other side of the working box (1).
3. A PVC film processing flattening device according to claim 2, characterized in that: The cooling mechanism (4) comprises a cooling cover (401) and a refrigeration box (402), and the refrigeration box (402) is arranged in the upper middle part of the cooling cover (401).
4. A PVC film processing flattening device according to claim 3, characterized in that: The cooling mechanism (4) further comprises an air guide pipe (403), and the output end of the refrigeration box (402) is connected to the air guide pipe (403).
5. A PVC film processing flattening device according to claim 4, characterized in that: The cooling mechanism (4) further comprises a nozzle (404), and the nozzle (404) is installed on the lower surface of the air guide pipe (403).
6. A PVC film processing flattening device according to claim 3, characterized in that: The cooling mechanism (4) further comprises heat-insulating cotton (405), and the inner surface of the cooling cover (401) is provided with heat-insulating cotton (405).