Dust collector for drilling rig

By designing a drill rig with a reasonable structure, using the combination of hydraulic fan and filter element, the problems of low filtration efficiency and unstable performance of the drill rig dust collector in the prior art are solved, and efficient filtration and stable performance are achieved to meet the filtration needs of the drill rig.

CN222716874UActive Publication Date: 2025-04-04NANCHANG KEMACH MINING CO LTD
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Patent Information

Application Number
CN202421663602.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-04-04
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing drill rig dust removal devices have low filtration efficiency, unstable performance, and small amount of soil absorption, which cannot meet the requirements for drill rig filtration.

Method used

A dust collector for drilling rigs is designed, including dust collector box, air inlet box, filter element, blowing pipe, pulse valve, air bag, safety valve, pulse valve controller, air water separator, hydraulic fan, maintenance door, ash compartment and ash unloading rubber sleeve. Negative pressure is generated through the hydraulic fan, and the dust is filtered through the filter element, and the blowing pipe is sprayed to achieve efficient filtration.

Benefits of technology

It realizes efficient filtration, stable performance, large amount of pollution absorption, extends the service life of drilling rig machinery and electrical equipment, meets the requirements of drilling rig filtration, and has broad market application prospects.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222716874U_ABST
Patent Text Reader

Abstract

The utility model discloses a dust collector for drilling rigs, which relates to the technical field of dust removal devices. An air inlet box is installed on the side of the dust collector housing, and an air inlet pipe flange is connected to the air inlet box. A filter element is installed inside the dust collector housing through a filter element adjustment frame. A dirty air chamber is formed between the air inlet box and the filter element in the housing, and a clean air chamber is divided above the dirty air chamber. A blow pipe is built into the clean air chamber, and the blow pipe is connected to a pulse valve through a blow connecting pipe. The pulse valve is evenly distributed on the air bag, and the air bag, the pulse valve controller and the air-water separator are fixed on the left side of the outside of the dust collector housing; a hydraulic fan is installed on the top of the dust collector housing, and the hydraulic fan is located above the clean air chamber; an inspection door is provided at the front of the dust collector housing, and an ash unloading rubber sleeve is sleeved at the bottom of the ash bin at the bottom of the dust collector housing. The utility model has high filtering efficiency, stable performance, and large pollution holding capacity, which greatly extends the service life of drilling rig machinery and electrical equipment, meets the use requirements of drilling rig filtering, and has broad application prospects.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal devices, in particular to a dust remover for a drilling rig. Background Art

[0002] Drilling rigs have become important production equipment for mining companies due to their large production capacity and high efficiency. Drilling rigs will generate a lot of dust during operation, and the dust easily falls on the numerous mechanical and electrical equipment in the drilling rig, affecting the service life of the mechanical and electrical equipment of the drilling rig. At the same time, high concentrations of dust also affect the operation of the drilling rig to a certain extent. Therefore, a filtering device is needed to filter the dust, but the existing filtering device has low filtering efficiency and unstable performance, and the filter is small in size and small in pollutant holding capacity, which cannot meet the use requirements of drilling rig filtering. Based on this, it is particularly necessary to design a new type of dust collector for mining drilling rigs. Summary of the invention

[0003] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a dust collector for a drilling rig, which has a reasonable structural design, high filtration efficiency, stable performance, large dirt holding capacity, meets the use requirements of drilling rig filtration, is highly practical, and is easy to promote and use.

[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a dust collector for a drilling rig, comprising a dust collector housing, an air inlet box, an air inlet pipe flange, a filter element, a filter element adjustment frame, a blowing pipe, a blowing connecting pipe, a pulse valve, an air bag, a safety valve, a pulse valve controller, an air-water separator, a hydraulic fan, an inspection door, an ash bin and an ash unloading rubber sleeve, an air inlet box is installed on one side of the interior of the dust collector housing, the air inlet part of the air inlet box is installed on the side of the dust collector housing through the air inlet pipe flange, a filter element is installed inside the dust collector housing through the filter element adjustment frame, a dirty air chamber is formed between the air inlet box and the filter element in the housing, and a clean air chamber is divided in the dust collector housing above the dirty air chamber. The clean air chamber has two blowing pipes built in it, and the end of each blowing pipe extending out of the dust collector housing is connected to the pulse valve through a blowing connecting pipe. The pulse valves are evenly distributed on the air bag, and a safety valve is also installed on the air bag. The air bag is fixed on the left side of the outside of the dust collector housing, and a pulse valve controller and an air-water separator are also installed on the left side of the outside of the dust collector housing. The pulse valve controller is connected to the pulse valve through a pulse control cable, and the air-water separator is connected to the air bag through an air inlet pipe; two hydraulic fans are installed on the top of the dust collector housing, and the hydraulic fans are located above the clean air chamber; an inspection door is provided on the front of the dust collector housing, and a dust unloading rubber sleeve is sleeved on the bottom of the ash bin at the bottom of the dust collector housing.

[0005] Preferably, four filter elements are provided, two filter element adjustment frames are provided, two filter elements are fixed on each filter element adjustment frame, the filter element is fixed on the filter element adjustment frame by a bottom plate hand wheel, and the filter element can be installed and removed by adjusting the bottom plate hand wheel.

[0006] Preferably, a pulse valve rain shield is fixedly installed above the pulse valve to prevent rain from wetting the pulse valve and prevent rain from entering the fan, thereby reducing equipment failure rate.

[0007] Preferably, a plurality of lifting ears are arranged on the top of the dust collector box for facilitating overall lifting; guardrails are installed around the hydraulic fan, and the guardrails can protect the hydraulic fan.

[0008] Preferably, the inspection door is connected to the front of the dust collector housing via a hinge, and the filter element and the filter element adjustment frame are located on the inner side of the inspection door.

[0009] The beneficial effects of the utility model are as follows: the device has high filtering efficiency, stable performance, large dirt holding capacity, greatly prolongs the service life of drilling rig machinery and electrical equipment, meets the use requirements of drilling rig filtering, and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] The utility model is described in detail below with reference to the accompanying drawings and specific implementation methods;

[0011] Figure 1 It is a schematic diagram of the exploded structure of the utility model;

[0012] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 3 It is a schematic diagram of the planar structure of the utility model;

[0014] Figure 4 for Figure 3 Left view of;

[0015] Figure 5 for Figure 3 Top view of the . DETAILED DESCRIPTION

[0016] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0017] Reference Figure 1-5, this specific implementation adopts the following technical scheme: a dust collector for a drilling rig, comprising a dust collector housing 1, an air inlet box 2, an air inlet pipe flange 3, a filter element 4, a filter element adjustment frame 5, a blowing pipe 6, a blowing connecting pipe 7, a pulse valve 8, an air bag 9, a safety valve 10, a pulse valve controller 11, an air-water separator 12, a hydraulic fan 13, an inspection door 14, an ash bin 15 and an ash unloading rubber sleeve 16, an air inlet box 2 is installed on one side of the dust collector housing 1, the air inlet part of the air inlet box 2 is installed on the side of the dust collector housing 1 through the air inlet pipe flange 3, a filter element 4 is installed inside the dust collector housing 1 through the filter element adjustment frame 5, a dirty air chamber is formed between the air inlet box 2 and the filter element 4 in the housing, a clean air chamber is divided in the dust collector housing 1 above the dirty air chamber, and two clean air chambers are built in the clean air chamber. There are a plurality of blowing pipes 6, each of which extends out of the dust collector housing 1 and is connected to a pulse valve 8 through a blowing connecting pipe 7. The pulse valves 8 are evenly distributed on the air bag 9, and a safety valve 10 is also installed on the air bag 9. The air bag 9 is fixed on the left side of the outside of the dust collector housing 1. A pulse valve controller 11 and an air-water separator 12 are also installed on the left side of the outside of the dust collector housing 1. The pulse valve controller 11 is connected to the pulse valve 8 through a pulse control cable 17, and the air-water separator 12 is connected to the air bag 9 through an air inlet pipe 18; two hydraulic fans 13 are installed on the top of the dust collector housing 1, and the hydraulic fans 13 are located above the clean air chamber; an inspection door 14 is provided on the front of the dust collector housing 1, and an ash bin 15 at the bottom of the dust collector housing 1 is sleeved with an ash unloading rubber sleeve 16 at the bottom.

[0018] It is worth noting that the inspection door 14 is connected to the front part of the dust collector housing 1 by a hinge, and the filter element 4 and the filter element adjustment frame 5 are located on the inner side of the inspection door 14; there are four filter elements 4, and there are two filter element adjustment frames 5, and two filter elements 4 are fixed on each filter element adjustment frame 5, and the filter element 4 is fixed to the filter element adjustment frame 5 by a bottom plate hand wheel. The installation and removal of the filter element 4 can be achieved by adjusting the bottom plate hand wheel, which improves the replacement and maintenance efficiency, reduces the workload of workers, and facilitates personnel operation.

[0019] In addition, a pulse valve rain shield 19 is fixedly installed above the pulse valve 8 to prevent rain from wetting the pulse valve 8 and prevent rain from entering the fan, thereby reducing the equipment failure rate. A plurality of lifting ears 20 are arranged above the dust collector housing 1 to facilitate overall lifting; a guardrail 21 is installed around the hydraulic fan 13 to protect the hydraulic fan 13.

[0020] The working principle of this specific embodiment is as follows: when the dust collector is in operation, the hydraulic fan 13 provides air volume by connecting to the hydraulic pump. The hydraulic fan 13 generates negative pressure when it works, so that the external polluted air passes through the air inlet pipe flange 3 and the air inlet box 2 into the polluted air chamber in the dust collector housing 1. The large particles in the polluted air are blocked by the filter element 4 and adsorbed on the filter element 4. At the same time, the compressed air in the air bag 9 is controlled by the pulse valve 8 and blown out through the blow pipe 6, blowing the dust on the filter element 4 into the ash unloading rubber sleeve 16 at the bottom of the ash bin 15. The side ash baffle on the ash bin 15 can make the dust fall into the ash collecting drawer better and will not fall into the gap between the polluted air chamber body and the ash collecting drawer. The clean air filtered by the filter element 4 passes through the clean air chamber and is discharged from the air outlet through the hydraulic fan 13.

[0021] This specific implementation method can make better use of the limited space of the drilling rig, has a compact structure, smooth airflow during operation, high system stability, greatly extends the service life of the drilling rig's mechanical and electrical equipment, has high filtration efficiency, meets the use requirements of the drilling rig filtration, and has broad market application prospects.

[0022] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A dust collector for a drilling rig, characterized in that: The invention comprises a dust collector housing (1), an air inlet box (2), an air inlet pipe flange (3), a filter element (4), a filter element adjustment frame (5), a spray pipe (6), a spray connection pipe (7), a pulse valve (8), an air bag (9), a safety valve (10), a pulse valve controller (11), an air-water separator (12), a hydraulic fan (13), an inspection door (14), an ash bin (15) and an ash unloading rubber sleeve (16). The dust collector housing (1) has a plurality of air inlets and a plurality of air outlets. An air inlet box (2) is installed on one side of the dust collector housing (1); an air inlet of the air inlet box (2) is installed on the side of the dust collector housing (1) through an air inlet pipe flange (3); a filter element (4) is installed inside the dust collector housing (1) through a filter element adjustment frame (5); a dirty air chamber is formed between the air inlet box (2) and the filter element (4) in the housing; a clean air chamber is divided in the dust collector housing (1) above the dirty air chamber; two blowing pipes (6) are arranged in the clean air chamber, each blowing pipe having a (6) The end extending out of the dust collector housing (1) is connected to a pulse valve (8) through a spray connection pipe (7). The pulse valves (8) are evenly distributed on the air bag (9). A safety valve (10) is also installed on the air bag (9). The air bag (9) is fixed on the left side of the outside of the dust collector housing (1). A pulse valve controller (11) and an air-water separator (12) are also installed on the left side of the outside of the dust collector housing (1). The pulse valve controller (11) is connected to the pulse valve (8) through a pulse control cable (17). The air-water separator (12) is connected to the air bag (9) through an air inlet pipe (18). Two hydraulic fans (13) are installed on the top of the dust collector housing (1). The hydraulic fans (13) are located above the clean air chamber. An inspection door (14) is provided at the front of the dust collector housing (1). The bottom end of the ash bin (15) at the bottom of the dust collector housing (1) is sleeved with an ash unloading rubber sleeve (16).

2. The dust collector for drilling rig according to claim 1, characterized in that: Four filter elements (4) are provided, and two filter element adjustment frames (5) are provided. Two filter elements (4) are fixed on each filter element adjustment frame (5), and the filter element (4) is fixed on the filter element adjustment frame (5) via a bottom plate hand wheel.

3. The dust collector for drilling rig according to claim 1, characterized in that: A pulse valve rain shield (19) is fixedly installed above the pulse valve (8).

4. The dust collector for drilling rig according to claim 1, characterized in that: A plurality of lifting ears (20) for convenient lifting are arranged on the top of the dust collector housing (1).

5. The dust collector for drilling rig according to claim 1, characterized in that: A guardrail (21) is installed around the hydraulic fan (13) for protection.

6. The dust collector for drilling rig according to claim 1, characterized in that: The inspection door (14) is connected to the front of the dust collector housing (1) via a hinge, and the filter element (4) is located inside the inspection door (14).