A trenchless underground pipeline repair device

By designing remote control vehicle-mounted cameras, liquid storage tanks, conveying pumps, diversion covers and other structures in the non-excavated underground pipeline repair device, the height and angle adjustment of the diversion covers is achieved, which solves the problem that existing devices cannot effectively repair different damages in the inner wall of the pipeline, and improves the repair effect and the practicality of the device.

CN222717777UInactive Publication Date: 2025-04-04HENAN FOURTH GEOLOGICAL & MINERAL INVESTIGATION INST CO LTD +1
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Patent Information

Application Number
CN202421467233.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing non-excavated underground pipeline repair devices lack the angle adjustment function of the flow cover, which makes it impossible to effectively repair the damaged areas of the pipeline, reducing the practicality of the device.

Method used

A non-excavated underground pipeline repair device is designed, and the remote control vehicle is equipped with a camera, a liquid storage tank, a conveying pump, a diversion cover, a motor, a scraper and a controller. Through the cooperation of the hydraulic telescopic rod and a spring, the height and angle of the diversion cover can be adjusted, so that the repair fluid can be accurately transported to different damaged areas in the inner wall of the pipeline.

Benefits of technology

Through the angle adjustment of the flow shield, different damages in the inner wall of the pipe can be effectively repaired, improving the repair effect and practicality of the device, and avoiding the problem of the inability to achieve angle adjustment due to structural fixation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a trenchless underground pipeline repair device, including a remote control vehicle, a camera is provided on the remote control vehicle, a liquid storage tank, a delivery pump and a support plate are fixedly connected to the top of the remote control vehicle, a hose is provided at the output end of the delivery pump, a flow guide cover is provided at the other end of the hose, a motor is fixedly installed on one side of the support plate, and a rotating plate is fixedly connected to the output end of the motor. The utility model can adjust the height and angle of the flow guide cover respectively through the coordinated use of structures such as the remote control vehicle, the camera, the liquid storage tank, the hose, the flow guide cover, the motor, the scraper and the controller, so that the height and angle of the flow guide cover can be adjusted respectively, so that the flow guide cover can be moved to the damaged parts at different positions on the inner wall of the pipeline, and the repair liquid can be delivered to the damaged parts to repair the pipeline, thereby avoiding the problem that the flow guide cover cannot realize the angle adjustment function due to the fixed structure, resulting in the inability to repair different broken parts of the inner wall, thereby improving the practicality of the device.
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Description

Technical Field

[0001] The utility model relates to the technical field of underground pipeline repair, in particular to a trenchless underground pipeline repair device. Background Art

[0002] Underground pipelines are pipes laid underground for transporting liquids, gases or loose solids. After long-term use, underground pipelines are prone to cracks or gaps, which will affect their normal use.

[0003] For example, the utility model patent with application number: 202220593608.X discloses a trenchless underground pipeline repair device, including a remote control vehicle, a liquid storage tank is provided on the upper surface of the remote control vehicle, a pump body is inserted inside the liquid storage tank, the discharge end of the pump body is connected to the air guide cover through a conduit, the groove position on the lower surface of the remote control vehicle is fixedly connected to the support end of the electric push rod, and the transmission output end of the electric push rod is connected to the leveling roller through the wheel frame. After the remote control vehicle moves to the position corresponding to the ground detection point, the pump body is started by the controller, and the repair liquid inside the liquid storage tank is dripped to the damaged part at the bottom end of the pipeline through the air guide cover under the pressure of the pump body, and then the electric push rod drives the leveling roller to fit to the bottom end of the inner wall of the pipeline, the electric heating box is powered on for heating, and the remote control vehicle is controlled to reciprocate, and the leveling roller performs leveling treatment on the repair liquid, and the heat generated by the electric heating box is sprayed out through the air guide cover to dry the repair position, thereby improving the use effect.

[0004] When the device in the above patent is in use, although it can repair the damaged part of the pipe by using a repair fluid and level and heat it after the repair, it lacks the function of adjusting the angle of the deflector. Since the pipe is circular and buried underground, the damaged part of the pipe is full of uncertainty. When the damaged part of the pipe is located above or on both sides of the pipe, the deflector that cannot adjust the angle cannot guide the repair fluid to the damaged part of the pipe, and thus cannot repair the pipe, reducing the practicality of the device. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a trenchless underground pipeline repair device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a non-excavation underground pipeline repair device, comprising a remote control vehicle, a camera is arranged on the remote control vehicle, a liquid storage tank, a delivery pump and a support plate are fixedly connected to the top of the remote control vehicle, a hose is arranged at the output end of the delivery pump, a deflector is arranged at the other end of the hose, a motor is fixedly installed on one side of the support plate, a rotating plate is fixedly connected to the output end of the motor, an electric push rod 1 is fixedly connected to the rotating plate, a connecting plate 1 is fixedly connected to the top of the electric push rod 1, a cleaning assembly is arranged on the connecting plate 1, an electric push rod 2 is fixedly connected to the top of the connecting plate 1, a connecting plate 2 and a heating roller are arranged at the top of the electric push rod 2, and a control assembly and an adjustment assembly are arranged on the remote control vehicle.

[0007] As a further description of the above technical solution:

[0008] The input end of the delivery pump is connected to the liquid storage tank, and the output end of the delivery pump is rotationally connected to an end of the hose away from the deflector cover through a rotating member.

[0009] As a further description of the above technical solution:

[0010] The cleaning assembly includes a plurality of telescopic rods, the telescopic ends of the plurality of telescopic rods are fixedly connected with scrapers, the plurality of telescopic rods are arranged in a linear array, both sides of the scrapers are fixedly connected with receiving plates, and the outer surfaces of the plurality of telescopic rods are sleeved with springs.

[0011] As a further description of the above technical solution:

[0012] The hose movably passes through the first connecting plate and the second connecting plate. A second spring is arranged on the top of the second connecting plate and on the outer surface of the hose. The heating roller is arranged on the top of the second connecting plate.

[0013] As a further description of the above technical solution:

[0014] The control component includes a controller and a wireless receiver, both of which are arranged on the top of the remote control car, and the controller is electrically connected to the wireless receiver, the first electric push rod, the second electric push rod, the illuminator, the motor and the delivery pump respectively.

[0015] As a further description of the above technical solution:

[0016] The camera head is provided with an illuminator.

[0017] As a further description of the above technical solution:

[0018] The adjustment component comprises a hydraulic telescopic rod fixedly mounted on the bottom of the remote control vehicle, and the telescopic end of the hydraulic telescopic rod is fixedly connected with a rubber bottom plate.

[0019] The utility model has the following beneficial effects:

[0020] 1. Compared with the prior art, the trenchless underground pipeline repair device, through the coordinated use of structures such as a remote control vehicle, a camera, a liquid storage tank, a hose, a deflector, a motor, a scraper and a controller, can adjust the height and angle of the deflector respectively, so that it can be moved to the damaged parts at different positions of the inner wall of the pipeline, and the repair liquid can be transported to the damaged part to repair the pipeline, thereby avoiding the problem that the deflector cannot realize the angle adjustment function due to the fixed structure, resulting in the inability to repair different broken parts of the inner wall, thereby improving the practicability of the device.

[0021] 2. Compared with the prior art, the trenchless underground pipeline repair device, through the coordinated use of structures such as a camera, a liquid storage tank, a delivery pump, an electric push rod, a scraper, a receiving plate and a spring, can adjust the position and angle of the scraper, so that the damaged part of the pipeline can be cleaned by the scraper before the repair work is carried out, avoiding the presence of debris and stains on the damaged part to reduce the repair effect of the repair liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A three-dimensional schematic diagram of the overall structure of a trenchless underground pipeline repair device proposed by the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of a hose and a rubber base plate of a trenchless underground pipeline repair device proposed by the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the rotating parts and motor of a trenchless underground pipeline repair device proposed by the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of a spring and a scraper etc. of a trenchless underground pipeline repair device proposed by the utility model.

[0026] Legend:

[0027] 1. Remote control car; 2. Camera; 3. Liquid storage tank; 4. Delivery pump; 5. Support plate; 6. Hose; 7. Air deflector; 8. Motor; 9. Turntable; 10. Electric push rod 1; 11. Connecting plate 1; 12. Electric push rod 2; 13. Heating roller; 14. Rotating part; 15. Telescopic rod; 16. Scraper; 17. Receiving plate; 18. Spring 1; 19. Spring 2; 20. Controller; 21. Wireless receiver; 22. Illuminator; 23. Hydraulic telescopic rod; 24. Rubber base plate; 25. Connecting plate 2. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Reference Figure 1-4 The utility model provides a trenchless underground pipeline repair device: comprising a remote control vehicle 1, a camera 2 is arranged on the remote control vehicle 1, an illuminator 22 is arranged on the camera 2, a liquid storage tank 3, a delivery pump 4 and a support plate 5 are fixedly connected to the top of the remote control vehicle 1, a hose 6 is arranged at the output end of the delivery pump 4, a flow guide cover 7 is arranged at the other end of the hose 6, the input end of the delivery pump 4 is connected with the liquid storage tank 3, the output end of the delivery pump 4 is connected with the end of the hose 6 away from the flow guide cover 7 through a rotating member 14, and the hose 6 can rotate freely through the setting of the rotating member 14. A motor 8 is fixedly installed on one side of the support plate 5, and a rotating plate 9 is fixedly connected to the output end of the motor 8, and an electric push rod 10 is fixedly connected to the rotating plate 9, and a connecting plate 11 is fixedly connected to the top of the electric push rod 10, and a cleaning component is arranged on the connecting plate 11, and an electric push rod 2 12 is fixedly connected to the top of the connecting plate 11, and a connecting plate 25 and a heating roller 13 are arranged on the top of the electric push rod 2 12. A control component and an adjustment component are arranged on the remote control car 1, and when the telescopic end of the electric push rod 2 12 is not extended, the height of the scraper 16 is higher than the air guide cover 7 and the heating roller 13.

[0030] The cleaning assembly includes a plurality of telescopic rods 15, and the telescopic ends of the plurality of telescopic rods 15 are fixedly connected with scrapers 16, and receiving plates 17 are fixedly connected on both sides of the scrapers 16. Through the setting of the receiving plates 17, when the scrapers 16 are used to clean the top of the inner wall of the pipe, the sundries and stains dropped during cleaning can be collected to prevent the sundries and stains from falling directly onto the remote control car 1 and making it dirty. The outer surfaces of the plurality of telescopic rods 15 are sleeved with springs 18. Through the setting of the springs 18, when the tube plate is used to clean the inner wall of the pipe, the scrapers 16 can be more closely abutted against the inner wall of the pipe.

[0031] The hose 6 movably passes through the connecting plate 1 11 and the connecting plate 2 25. A spring 2 19 is provided at the top of the connecting plate 25 and on the outer surface of the hose 6. The heating roller 13 is provided at the top of the connecting plate 25. Through the provision of the spring 2 19, the deflector 7 can be firmly contacted with the inner wall of the pipeline.

[0032] The control component includes a controller 20 and a wireless receiver 21 , and both the controller 20 and the wireless receiver 21 are arranged on the top of the remote control vehicle 1 .

[0033] The adjustment component includes a hydraulic telescopic rod 23 fixedly installed at the bottom of the remote control car 1, and the telescopic end of the hydraulic telescopic rod 23 is fixedly connected to the rubber bottom plate 24. Through the setting of the adjustment component, when the hydraulic telescopic rod 23 is started by the controller 20, the telescopic end drives the rubber bottom plate 24 to move downward, so that the rubber bottom plate 24 abuts against the bottom of the inner wall of the pipe, the remote control car 1 and other structures can be lifted up, thereby increasing the overall height of the scraper 16, the deflector 7 and the heating roller 13, so that they can be moved to a higher place under the action of the electric push rod 10.

[0034] Working principle: During operation, after adding a proper amount of repair liquid to the liquid storage tank 3, the remote control car 1 is controlled to move inside the pipeline, and the inner wall of the pipeline is observed through the camera 2 and the illuminator 22. When the remote control car 1 moves, it is found that the inner wall of the pipeline has a damaged part that needs to be repaired, and the part to be repaired is not at the bottom of the inner wall of the pipeline, the wireless transmitter adapted to the wireless receiver 21 transmits the instruction to the controller 20, and the motor 8 is started by the controller 20 to drive the rotating plate 9, the electric push rod 10, the connecting plate 11, the electric push rod 21, the hose 6, the heating roller 13 and the scraper 16 to rotate synchronously until the scraper 16 is rotated to a suitable angle, and then the electric push rod 10 is started by the controller 20, so that the telescopic end drives the scraper 16 to move, and the position of the scraper 16 can be adjusted, that is, in the process of the movement of the remote control car 1 and the scraper 16, the scraper 16 cleans the surface of the damaged part of the pipeline and removes the attached debris and stains;

[0035] After cleaning the damaged part of the pipeline, the electric push rod 12 can be started through the controller 20, so that its telescopic end drives the heating roller 13, the hose 6 and the guide cover 7 to move upward synchronously until the height of the guide cover 7 and the heating roller 13 is higher than the height of the scraper 16, and the position and angle of the guide cover 7 and the heating roller 13 can be adjusted respectively. After adjusting them to the appropriate position, the delivery pump 4 is started through the controller 20 to deliver the repair liquid inside the liquid storage tank 3 to the guide cover 7 through the hose 6 and spray it to the part of the inner wall of the pipeline to be repaired, and then the heating roller 13 heats and levels the repair liquid added to the damaged part of the inner wall of the pipeline to increase the solidification speed of the repair liquid.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A trenchless underground pipeline repair device, comprising a remote control vehicle (1), characterized in that: The remote control car (1) is provided with a camera (2); the top of the remote control car (1) is fixedly connected with a liquid storage tank (3), a delivery pump (4) and a support plate (5); the output end of the delivery pump (4) is provided with a hose (6); the other end of the hose (6) is provided with a deflector (7); a motor (8) is fixedly installed on one side of the support plate (5); the output end of the motor (8) is fixedly connected with a rotating plate (9); the rotating plate (9) is fixedly connected with an electric push rod 1 (10); the top end of the electric push rod 1 (10) is fixedly connected with a connecting plate 1 (11); the connecting plate 1 (11) is provided with a cleaning component; the top of the connecting plate 1 (11) is fixedly connected with an electric push rod 2 (12); the top end of the electric push rod 2 (12) is provided with a connecting plate 2 (25) and a heating roller (13); the remote control car (1) is provided with a control component and an adjustment component.

2. A trenchless underground pipeline repair device according to claim 1, characterized in that: The input end of the delivery pump (4) is connected to the liquid storage tank (3), and the output end of the delivery pump (4) is rotationally connected to an end of the hose (6) away from the deflector (7) through a rotating member (14).

3. The trenchless underground pipeline repair device according to claim 1, characterized in that: The cleaning assembly comprises a plurality of telescopic rods (15), the telescopic ends of the plurality of telescopic rods (15) being fixedly connected to a scraper (16), both sides of the scraper (16) being fixedly connected to a receiving plate (17), and the outer surfaces of the plurality of telescopic rods (15) being sleeved with a spring 1 (18).

4. The trenchless underground pipeline repair device according to claim 1, characterized in that: The hose (6) movably passes through the connecting plate 1 (11) and the connecting plate 2 (25); a spring 2 (19) is provided at the top of the connecting plate 2 (25) and on the outer surface of the hose (6); and the heating roller (13) is provided at the top of the connecting plate 2 (25).

5. The trenchless underground pipeline repair device according to claim 1, characterized in that: The control component comprises a controller (20) and a wireless receiver (21), and the controller (20) and the wireless receiver (21) are both arranged on the top of the remote control vehicle (1).

6. The trenchless underground pipeline repair device according to claim 1, characterized in that: The camera (2) is provided with an illuminator (22).

7. The trenchless underground pipeline repair device according to claim 1, characterized in that: The adjustment assembly comprises a hydraulic telescopic rod (23) fixedly mounted on the bottom of the remote control vehicle (1), and the telescopic end of the hydraulic telescopic rod (23) is fixedly connected to a rubber bottom plate (24).

Citation Information

Patent Citations

  • Non-excavation type underground pipeline repairing device

    CN216867907U