Automatic detection structure of permanent magnet synchronous motor

By designing an automatic detection structure of a permanent magnet synchronous motor including a height adjustment piece, the problem of insufficient flexibility in detecting motors of different specifications in the prior art is solved, and flexible detection of the shaft output of motors of different specifications is achieved.

CN222719677UActive Publication Date: 2025-04-04SHENZHEN ZHICHENGDA TECH CO LTD
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Patent Information

Application Number
CN202421087073.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-04-04
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing permanent magnet synchronous motor detection structure cannot flexibly detect the motor shaft outflow of motors of different specifications, and has poor flexibility.

Method used

An automatic detection structure of permanent magnet synchronous motor is designed, including a seat body, a detection assembly and a height adjustment member. The height adjusting member is used to adjust the height of the first detection member so that it can correspond to the output ends of motors of different specifications, thereby achieving flexible detection.

Benefits of technology

Through the use of height adjustment parts, the detection flexibility can be effectively improved, adapt to the detection needs of motors of different specifications, and solve the problem of insufficient flexibility in the prior art.

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Abstract

The utility model discloses an automatic detection structure of a permanent magnet synchronous motor, which relates to the technical field of motor detection, wherein the automatic detection structure of a permanent magnet synchronous motor comprises: a seat body, provided with a mounting hole for motor installation; and a detection component, comprising a mounting frame, a height adjustment member, and a first detection member, wherein the mounting frame is fixed to the seat body, the first detection member is installed on the mounting frame through the height adjustment member, the height adjustment member is used to adjust the height of the first detection member, and the first detection member is used to detect the axial displacement of the output end of the motor. The technical solution provided by the utility model can solve the problem that the existing motor detection structure cannot flexibly detect the motor shaft ejection amount of motors of different specifications and has poor flexibility.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor detection, in particular to an automatic detection structure of a permanent magnet synchronous motor. Background Art

[0002] Permanent magnet synchronous motor is a kind of motor. During the manufacturing process, the motor will be inspected for quality to ensure that it meets the requirements for sale. During the inspection, the motor's shaking amplitude and the motor shaft's ejection amount are usually tested to see if the test values ​​are within the qualified range. The existing permanent magnet synchronous motor detection structure is relatively complex, and when testing motors of different specifications, it is not able to flexibly detect the motor shaft ejection amount of motors of different specifications, and the flexibility is poor. Utility Model Content

[0003] The main purpose of the utility model is to propose an automatic detection structure for a permanent magnet synchronous motor, aiming to solve the problem that the existing motor detection structure cannot flexibly detect the motor shaft ejection amount of motors of different specifications and has poor flexibility.

[0004] To achieve the above-mentioned purpose, the automatic detection structure of the permanent magnet synchronous motor proposed in the present invention comprises:

[0005] The base body is provided with a mounting hole for mounting the motor; and

[0006] The detection component includes a mounting frame, a height adjustment member, and a first detection member. The mounting frame is fixed to the base body, and the first detection member is installed on the mounting frame through the height adjustment member. The height adjustment member is used to adjust the height of the first detection member, and the first detection member is used to detect the axial displacement of the output end of the motor.

[0007] In one embodiment, the permanent magnet synchronous motor automatic detection structure further includes a power line and a speed regulating component, wherein the power line is connected to the motor, and the power line is connected to the speed regulating component, and the speed regulating component is used to adjust the speed of the motor.

[0008] In one embodiment, the permanent magnet synchronous motor automatic detection structure further includes a second detection component, and the second detection component is used to detect the vibration amplitude of the motor.

[0009] In one embodiment, the height adjustment member includes a mounting seat and a positioning member, the mounting frame is provided with a guide groove corresponding to the mounting seat, the mounting seat is slidably installed in the guide groove, the positioning member is installed on the mounting frame to position the mounting seat on the mounting frame, and the mounting seat is used for installing the first detection member.

[0010] In one embodiment, the mounting seat is provided with a mounting groove for mounting the first detection member, and the mounting seat is also provided with a via hole on the outside, the via hole is connected to the mounting groove, and the via hole is used for a connecting line to pass through.

[0011] In one embodiment, the height adjustment member further includes a limiting member, and the limiting member is used to fix the first detecting member to the mounting groove.

[0012] In one embodiment, the limiting member includes an adjusting bolt and a pressing plate connected to each other, the pressing plate is located in the mounting groove, the end of the adjusting bolt not connected to the pressing plate passes through the mounting seat, and the adjusting bolt is threadedly connected to the mounting seat.

[0013] In one embodiment, the positioning member is configured as a positioning bolt, a guide hole is opened on the mounting frame, the guide hole is connected to the guide groove, one end of the positioning bolt is threadedly connected to the mounting seat, and the other end passes through the guide hole and is located outside the mounting seat.

[0014] In one embodiment, the first detection member is configured as a displacement sensor.

[0015] In one embodiment, the base body includes a first mounting plate, a second mounting plate, a connecting plate and a reinforcing plate, wherein the connecting plate connects the first mounting plate and the second mounting plate, the first mounting plate is used for installing the motor, and the reinforcing plate connects the first mounting plate, the second mounting plate and the connecting plate;

[0016] The seat body is made of cast iron and is integrally formed.

[0017] The technical solution of the utility model adjusts the height of the first detection member through a height adjustment member, so that the first detection member can correspond to the output end of the motor. In this way, the present application can detect motors of different specifications well, which can effectively improve the flexibility and solve the technical problems existing in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0019] Figure 1 A structural schematic diagram of an embodiment of an automatic detection structure for a permanent magnet synchronous motor provided by the utility model;

[0020] Figure 2 A schematic diagram of the structure of an automatic detection structure of a permanent magnet synchronous motor and a motor according to an embodiment of the present invention;

[0021] Figure 3 for Figure 1 A partial enlarged view of the middle A;

[0022] Figure 4 for Figure 1 A schematic structural diagram of an embodiment of a mid-height adjustment member.

[0023] Description of Figure Numbers:

[0024] 100, seat body; 110, first mounting plate; 120, second mounting plate; 130, reinforcement plate; 140, connection plate;

[0025] 200, detection component; 210, mounting frame; 211, guide groove; 212, guide hole; 220, height adjustment member; 221, mounting seat; 222, positioning member; 223, guide block; 224, mounting groove; 225, through hole; 230, first detection member; 240, limiting member; 241, adjusting bolt; 242, pressing plate; 250, second detection member;

[0026] 300. Motor.

[0027] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0030] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0031] Permanent magnet synchronous motor is a kind of motor. During the manufacturing process, the motor will be inspected for quality to ensure that it meets the requirements for sale. During the inspection process, the motor's shaking amplitude and the amount of motor shaft protrusion are usually tested to see if the test values ​​are within the qualified range. The existing permanent magnet synchronous motor detection structure is relatively complex, and when testing motors of different specifications, it cannot flexibly detect the motor shaft protrusion of motors of different specifications, and the flexibility is poor. At the same time, the existing motor detection structure also has the problem of increased cost.

[0032] The utility model provides an automatic detection structure for a permanent magnet synchronous motor.

[0033] See also Figure 1 , Figure 2 In one embodiment of the present utility model, the automatic detection structure of the permanent magnet synchronous motor 300 includes:

[0034] The base body 100 is provided with a mounting hole for mounting the motor 300 , wherein the motor 300 is fixed to the base body 100 by bolts and nuts.

[0035] The detection assembly 200 includes a mounting frame 210, a height adjustment member 220, and a first detection member 230. The mounting frame 210 is fixed to the base 100, wherein the mounting frame 210 is fixed to the base 100 by welding, and the first detection member 230 is installed on the mounting frame 210 through the height adjustment member 220. In this embodiment, the mounting frame 210 is configured as a rectangular frame structure. In other embodiments, the mounting frame 210 can also adopt other structures, such as an L-shaped structure. The height adjustment member 220 is used to adjust the height of the first detection member 230, and the first detection member 230 is used to detect the axial displacement of the output end of the motor 300. In this embodiment, the height of the first detection member 230 is adjusted by the height adjustment member 220, so that the first detection member 230 can correspond to the output end of the motor 300, so that the present application can detect motors 300 of different specifications well when detecting them, which can effectively improve the flexibility. In this embodiment, there is no limitation on the height adjustment member 220, which may be a linear drive structure or other structures. When a linear drive structure is adopted, it may be driven by a linear motor 300 or a cylinder.

[0036] The technical solution of the present invention adjusts the height of the first detection member 230 through the height adjustment member 220, so that the first detection member 230 can correspond to the output end of the motor 300. In this way, the present application can detect motors 300 of different specifications well, which can effectively improve the flexibility and solve the technical problems existing in the prior art.

[0037] In one embodiment, the automatic detection structure of the permanent magnet synchronous motor 300 also includes a power line (not shown) and a speed regulating component (not shown), the power line is connected to the motor 300, the power line is connected to the speed regulating component, and the speed regulating component is used to adjust the speed of the motor 300; in this embodiment, the automatic detection structure of the permanent magnet synchronous motor 300 is also provided with a power conversion structure, and the power line is connected to an external power supply through the power conversion structure. The speed regulating component can use the size of the current supply to adjust the speed of the motor 300, wherein there is no restriction on the current control method, and the current size can be controlled by controlling the resistance, or by other structures. In this embodiment, when the motor 300 is detected, the vibration generated by the motor 300 at different speeds and the axial displacement of the output end of the motor 300 can be tested by currents of different sizes, so as to further improve the performance of the present application. At the same time, for the speed regulation component, automatic adjustment can be used for adjustment. Specifically, the current gradually increases within three minutes, and the synchronization of the gradual increase in current can be achieved by gradually changing the resistance. For the automatic change of resistance, a linear drive structure can be used to gradually adjust the resistance of the sliding rheostat within a preset time. Other structures can also be used, which are not limited here.

[0038] In one embodiment, reference Figure 1 , Figure 2 , the automatic detection structure of the permanent magnet synchronous motor 300 also includes a second detection member 250, and the second detection member 250 is used to detect the vibration amplitude of the motor 300. In this embodiment, the second detection member 250 can use a vibration sensor, and a micrometer can also be used to test the vibration amplitude of the motor 300. When a micrometer is used for testing, it is necessary to press it against the outside of the motor 300. When the vibration amplitude of the motor 300 is tested by a vibration sensor, it can be installed on the outside of the motor 300. At the same time, when the vibration amplitude of the motor 300 is tested by the vibration sensor, the vibration line graph can be automatically calculated by a computer program, and at the same time, in conjunction with the above-mentioned speed adjustment component, the present application can detect the vibration amplitude of the motor 300 at different speeds.

[0039] In one embodiment, reference Figure 1 , Figure 2For the height adjustment member 220, the following structure can also be adopted. The height adjustment member 220 includes a mounting seat 221 and a positioning member 222. The mounting frame 210 is provided with a guide groove 211 corresponding to the mounting seat 221. The mounting seat 221 is slidably installed in the guide groove 211, wherein the mounting seat 221 is provided with a guide block 223 corresponding to the guide groove 211, and the guide block 223 is slidably matched with the guide groove 211, so that the cost of the height adjustment member 220 is low, and then the production cost of the present application is low, and the manufacturing is convenient. The positioning member 222 is installed on the mounting frame 210 to position the mounting seat 221 on the mounting frame 210, and the mounting seat 221 is used for the first detection member 230 to be installed. In this embodiment, under the action of the positioning member 222, it is convenient to position the mounting seat 221 at a specified position, so that the first detection member 230 can better correspond to the output end of the motor 300.

[0040] In one embodiment, reference Figure 1 , Figure 2 , Figure 3 The mounting seat 221 is provided with a mounting groove 224, and the mounting groove 224 is used for the first detection member 230 to be installed. The mounting seat 221 is also provided with a through hole 225 on the outside, and the through hole 225 is connected to the mounting groove 224, and the through hole 225 is used for the connection line to pass through. In this embodiment, under the action of the mounting groove 224, the first detection members 230 of different specifications can be conveniently installed in the mounting seat 221, and at the same time, under the action of the through hole 225, the connection line in the first detection member 230 can be conveniently passed through the mounting seat 221. When the mounting seat 221 is adjusted in height, the connection line of the first detection member 230 can be unaffected by it, so that it is convenient to use. At the same time, under the action of the mounting groove 224, the first detection member 230 can be limited, that is, when the first detection member 230 detects the axis displacement of the output end of the motor 300, the first detection member 230 will not be displaced by the axial force of the output end of the motor 300, so as to ensure the accuracy of the measurement.

[0041] In one embodiment, reference Figure 3 In order to further ensure the accuracy of the measurement, the first detection member 230 can also be fixed in the installation groove 224. The specific fixing method can adopt the following structure: the height adjustment member 220 also includes a limiting member 240, and the limiting member 240 is used to fix the first detection member 230 in the installation groove 224.

[0042] In one embodiment, reference Figure 3In order to reduce the production cost and operation difficulty of the limiting member 240, the limiting member 240 can adopt the following structure, wherein the limiting member 240 includes an adjusting bolt 241 and a pressing plate 242 connected to each other, wherein the pressing plate 242 is located in the mounting groove 224, and the end of the adjusting bolt 241 not connected to the pressing plate 242 passes through the mounting seat 221, and the adjusting bolt 241 is threadedly connected to the mounting seat 221. In this embodiment, after the first detection member 230 is installed in the mounting groove 224, the pressing plate 242 is moved toward the first detection member 230 by rotating the adjusting bolt 241, and the first detection member 230 is fixed in the mounting groove 224 by pressing. In other embodiments, the limiting member 240 can also adopt a fixing bolt (not shown), and the first detection member 230 is fixed in the mounting groove 224 by the fixing bolt, wherein the fixing bolt is installed from one end of the mounting seat 221 having a through hole 225, and the first detection member 230 can be prevented from being squeezed by the fixing bolt.

[0043] In one embodiment, reference Figure 1 , Figure 2 In order to further reduce the production cost of the present application and the difficulty of operating the equipment, the positioning member 222 can adopt the following structure, the positioning member 222 is configured as a positioning bolt, the mounting frame 210 is provided with a guide hole 212, the guide hole 212 is communicated with the guide groove 211, one end of the positioning bolt is threadedly connected to the mounting seat 221, and the other end passes through the guide hole 212 and is located outside the mounting seat 221. When the mounting seat 221 needs to be positioned at a specified position, the positioning bolt needs to be loosened first, at this time, the mounting seat 221 can be made to slide in the mounting frame 210, and when it slides to the specified position, the positioning bolt is tightened, and the mounting seat 221 is positioned at the specified position under the action of friction, and its operation is very convenient.

[0044] In one embodiment, reference Figure 3 The first detection member 230 is configured as a displacement sensor. In this embodiment, the displacement sensor is used to detect the axial displacement of the output end of the motor 300. The cost of the structure is low and the installation of the equipment is more convenient.

[0045] In one embodiment, reference Figure 1 , Figure 2The base body 100 includes a first mounting plate 110, a second mounting plate 120, a connecting plate 140 and a reinforcing plate 130, wherein the base body 100 is installed in the work station through the second mounting plate 120, and specifically, the second mounting plate 120 is installed in the work station by bolt locking. The connecting plate 140 connects the first mounting plate 110 and the second mounting plate 120, the first mounting plate 110 is used to install the power motor 300, the reinforcing plate 130 connects the first mounting plate 110, the second mounting plate 120 and the connecting plate 140, in this embodiment, the first mounting plate 110 is provided with an installation area for installing the power motor 300, wherein the motor 300 is fixed to the first mounting plate 110 by bolts and nuts, and at the same time in this embodiment, under the action of the connecting plate 140, a certain distance can be provided between the first mounting plate 110 and the second mounting plate 120, and it is precisely because of the effect of this distance that the vibration generated when the motor 300 rotates at full load can be less transmitted to the second mounting plate 120, thereby avoiding the second mounting plate 120 from being vibrated, which causes the seat body 100 to vibrate as a whole.

[0046] In one embodiment, the seat body 100 is made of cast iron and is integrally formed. By using cast iron and forming the seat body 100 in an integral manner, the seat body 100 has a heavier weight during use. In this way, the seat body 100 can have better shock absorption and vibration reduction functions, and can further absorb the vibration generated by the motor 300 under full load operation, thereby preventing the seat body 100 from shaking significantly. If the seat body 100 shakes significantly during the detection process, it will affect the detection accuracy and thus affect the detection results.

[0047] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A permanent magnet synchronous motor automatic detection structure, characterized in that: include: The seat body is provided with a mounting hole for installing the motor; as well as The detection component includes a mounting frame, a height adjustment member, and a first detection member. The mounting frame is fixed to the base body, and the first detection member is installed on the mounting frame through the height adjustment member. The height adjustment member is used to adjust the height of the first detection member, and the first detection member is used to detect the axial displacement of the output end of the motor.

2. The automatic detection structure of a permanent magnet synchronous motor according to claim 1, characterized in that: The permanent magnet synchronous motor automatic detection structure also includes a power line and a speed regulating component, the power line is connected to the motor, the power line is connected to the speed regulating component, and the speed regulating component is used to adjust the speed of the motor.

3. The automatic detection structure of permanent magnet synchronous motor according to claim 2, characterized in that: The permanent magnet synchronous motor automatic detection structure also includes a second detection component, which is used to detect the vibration amplitude of the motor.

4. The automatic detection structure for a permanent magnet synchronous motor according to any one of claims 1 to 3, characterized in that: The height adjustment member includes a mounting seat and a positioning member. The mounting frame is provided with a guide groove corresponding to the mounting seat. The mounting seat is slidably installed in the guide groove. The positioning member is installed on the mounting frame to position the mounting seat on the mounting frame. The mounting seat is used for installing the first detection member.

5. The automatic detection structure of permanent magnet synchronous motor according to claim 4, characterized in that: The mounting seat is provided with a mounting groove, and the mounting groove is used for mounting the first detection member. The mounting seat is also provided with a via hole on the outside, and the via hole is connected with the mounting groove, and the via hole is used for a connecting line to pass through.

6. The automatic detection structure of permanent magnet synchronous motor according to claim 5, characterized in that: The height adjustment member further includes a limiting member, and the limiting member is used to fix the first detecting member to the mounting groove.

7. The automatic detection structure of a permanent magnet synchronous motor as claimed in claim 6, characterized in that: The limiting member includes an adjusting bolt and a pressing plate connected to each other, the pressing plate is located in the mounting groove, one end of the adjusting bolt not connected to the pressing plate passes through the mounting seat, and the adjusting bolt is threadedly connected to the mounting seat.

8. The automatic detection structure of a permanent magnet synchronous motor as claimed in claim 7, characterized in that: The positioning member is configured as a positioning bolt, a guide hole is opened on the mounting frame, the guide hole is connected to the guide groove, one end of the positioning bolt is threadedly connected to the mounting seat, and the other end passes through the guide hole and is located outside the mounting seat.

9. The automatic detection structure for a permanent magnet synchronous motor according to any one of claims 1 to 3, characterized in that: The first detection member is configured as a displacement sensor.

10. The automatic detection structure for a permanent magnet synchronous motor according to any one of claims 1 to 3, characterized in that: The seat body comprises a first mounting plate, a second mounting plate, a connecting plate and a reinforcing plate, wherein the connecting plate connects the first mounting plate and the second mounting plate, the first mounting plate is used for installing the motor, and the reinforcing plate connects the first mounting plate, the second mounting plate and the connecting plate; The seat body is made of cast iron and is integrally formed.