A device for conveniently stripping inductor enameled wire

By designing a device including a main mechanism and a positioning mechanism, using laser peeling technology and limiting columns to achieve accurate positioning peeling process, the problem of the inability to effectively and quickly remove the three-layer insulating wire paint film layer in the prior art is solved, and production efficiency and production capacity are improved.

CN222720212UActive Publication Date: 2025-04-04SHENZHEN XIUYIDA ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421486681.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-04
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The prior art cannot effectively and quickly remove the paint film layer of the three-layer insulating wire, affecting production efficiency and production capacity.

Method used

A device including a main mechanism and a positioning mechanism is designed. The laser emission assembly is driven to flexibly displace the laser emission assembly through the three-axis displacement frame. The laser beam penetrates the skin groove and directly penetrates the enameled wire surface for peeling, and ensures accurate positioning through the limiting column.

Benefits of technology

The precise positioning and peeling process is achieved, and the problem of not being able to effectively and quickly remove the three-layer insulating wire paint film layer is solved, which improves production efficiency and production capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a device for facilitating the peeling of inductor enameled wires, comprising a main body mechanism, wherein the main body mechanism comprises a workbench, two groups of placing frames are fixedly installed on the top of the workbench, a positioning mechanism is movably installed inside the placing frames, the positioning mechanism comprises a positioning frame, a plurality of placing mechanisms are fixedly installed on the top of the positioning frame, positioning plates are fixedly installed on the left and right sides of the positioning frame, two groups of peeling grooves are opened inside the positioning plate, an inductor body is carried by the placing mechanism, and then the enameled wire extending from the inductor body is fixed inside the peeling groove, and then a laser emitting component is driven to flexibly move by a three-axis displacement frame, a laser beam of a specific wavelength is generated by the laser emitting component, and is directly irradiated on the surface of the enameled wire through the peeling groove to peel the enameled wire, and the positioning frame is limited by a limiting column to ensure accurate positioning, and after single-sided peeling, the positioning frame is flipped over to perform laser peeling again.
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Description

Technical Field

[0001] The utility model relates to the technical field of inductor production and processing, in particular to a device for facilitating the peeling of inductor enameled wires. Background Art

[0002] An inductor is an electronic component whose main function is to provide inductance, that is, to store magnetic field energy in a circuit and exhibit resistance to changes in current. The operation of an inductor is based on the principle of electromagnetic induction. When current passes through a coil of wire inside the inductor, a magnetic field is generated around it. If the current changes, this magnetic field will also change, inducing an electromotive force (voltage) in the coil. This effect is called self-inductance. If there are adjacent coils, the change in current in one coil will also induce an electromotive force in the other coil. This is called mutual inductance. Inductors are one of the indispensable components in circuit design and play an important role in controlling current, signal processing, and energy management.

[0003] Tinning of enameled wire is an important part of the inductor production process. Tinning increases the solderability of the enameled wire end, making it easier and more reliable to connect the coil end to other components or PCBs when making inductors or performing circuit welding, ensuring good electrical contact.

[0004] The three-layer insulated wire used in the inductor is a non-straight-weld copper wire. The insulating film covering the outer surface of the copper wire needs to be removed before tinning. However, some laser stripping machines are limited by the inaccurate positioning of the fixture and cannot effectively and quickly remove the paint film layer of the three-layer insulation wire. The low efficiency of removing the paint film layer will directly affect the speed of the entire production process, increase the production cycle, and reduce the throughput of the production line, thereby affecting production efficiency and capacity. Utility Model Content

[0005] The purpose of the utility model is to provide a device for facilitating the peeling of inductor enameled wires, which has the advantage of precise positioning and solves the problem that the paint film layer of the three-layer insulation wire cannot be effectively and quickly removed, thereby affecting production efficiency and capacity.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for facilitating the peeling of inductor enameled wire, comprising a main body mechanism, the main body mechanism comprising a workbench, two groups of placement racks are fixedly installed on the top of the workbench, a positioning mechanism is movably installed inside the placement rack, the positioning mechanism comprises a positioning rack, a plurality of placement mechanisms are fixedly installed on the top of the positioning rack, positioning plates are fixedly installed on the left and right sides of the positioning rack, two groups of peeling grooves are opened inside the positioning plate, the two groups of peeling grooves are respectively arranged on both sides of the placement mechanism, a plurality of first wire clamping grooves are opened on the top of the positioning plate, and an inductor body is fixedly installed inside the placement mechanism.

[0007] As a preferred device for facilitating the peeling of inductor enameled wires of the utility model, a three-axis displacement frame is fixedly installed on the top of the workbench, a laser emitting assembly is fixedly installed on the bottom of the three-axis displacement frame, and a limiting column is fixedly installed inside the placement frame.

[0008] As a preferred device for facilitating the peeling of inductor enameled wire of the utility model, the placement mechanism includes a placement block, a plurality of wire blocking plates are equidistantly installed on the left and right sides of the placement block, and a plurality of second wire clamping grooves are equidistantly opened on the left and right sides of the placement block.

[0009] As a preferred device for facilitating the peeling of inductor enameled wires of the utility model, the positioning mechanism further comprises a plurality of screws, the plurality of screws are threadedly connected to both sides of the positioning frame, and the positioning plate is fixedly mounted on one side of the positioning frame by means of screws.

[0010] As a preferred device for facilitating the peeling of inductor enameled wires of the utility model, a positioning groove is provided on the top of the positioning frame, a plurality of magnets are equidistantly installed on the top of the positioning frame, and a wire clamping ring is rotatably installed inside the first wire clamping groove.

[0011] As a preferred device for facilitating the peeling of inductor enameled wires of the utility model, two sets of fixed covers are rotatably mounted on the top of the placement block, and a positioning protrusion is fixedly mounted on the top of the placement block.

[0012] As a preferred device for facilitating the peeling of inductor enameled wires of the utility model, the main body structure also includes a bottom box, a storage slot is provided on one side of the bottom box, and a plurality of universal wheels with brakes are fixedly installed on the bottom of the bottom box.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model carries the inductor body through a placement mechanism, and then fixes the enameled wire extending from the inductor body inside the peeling groove, and then drives the laser emitting component to flexibly move through the three-axis displacement frame, and generates a laser beam of a specific wavelength through the laser emitting component to directly irradiate the surface of the enameled wire through the peeling groove to peel the enameled wire, and limits the positioning frame through the limiting column to ensure accurate positioning, and after single-sided peeling, flip the positioning frame and then perform laser peeling, the inductor body is evenly fixed on the top of the positioning frame through the placement mechanism, and the enameled wire is evenly fixed on the top of the positioning plate through the first wire clamping groove, which has the advantage of accurate positioning and solves the problem that the paint film layer of the three-layer insulation wire cannot be effectively and quickly removed, thereby affecting production efficiency and capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 It is a structural diagram of the main mechanism of the utility model;

[0017] Figure 3 It is a partial structural diagram of the main mechanism of the utility model;

[0018] Figure 4 It is a cross-sectional view of the positioning mechanism of the utility model;

[0019] Figure 5 It is a structural schematic diagram of the placing mechanism of the utility model.

[0020] In the figure: 1. Main body; 101. Bottom box; 102. Storage slot; 103. Universal wheel with brake; 104. Workbench; 105. Three-axis displacement frame; 106. Laser emission assembly; 107. Placement frame; 108. Limiting column; 2. Positioning mechanism; 201. Positioning frame; 202. Positioning plate; 203. Peeling groove; 204. First wire clamping groove; 205. Wire clamping ring; 206. Positioning groove; 207. Magnet; 208. Screw; 210. Placement mechanism; 211. Placement block; 212. Wire blocking piece; 213. Second wire clamping groove; 214. Fixing cover; 215. Positioning convex; 3. Inductor body. DETAILED DESCRIPTION

[0021] See also Figure 1-5 , a device for facilitating the peeling of inductor enameled wires, comprising a main body mechanism 1, the main body mechanism 1 comprising a workbench 104, two groups of placement racks 107 are fixedly installed on the top of the workbench 104, a positioning mechanism 2 is movably installed inside the placement rack 107, the positioning mechanism 2 comprises a positioning rack 201, a plurality of placement mechanisms 210 are fixedly installed on the top of the positioning rack 201, positioning plates 202 are fixedly installed on both sides of the positioning rack 201, two groups of peeling grooves 203 are opened inside the positioning plate 202, the two groups of peeling grooves 203 are respectively arranged on both sides of the placement mechanism 210, a plurality of first wire clamping grooves 204 are opened on the top of the positioning plate 202, and an inductor body 3 is fixedly installed inside the placement mechanism 210;

[0022] Furthermore, a three-axis displacement frame 105 is fixedly installed on the top of the workbench 104, a laser emitting assembly 106 is fixedly installed on the bottom of the three-axis displacement frame 105, and a limiting column 108 is fixedly installed inside the placement frame 107;

[0023] During use, the inductor body 3 is carried by the placement mechanism 210, and then the enameled wire extending from the inductor body 3 is fixed inside the peeling groove 203, and then the laser emitting component 106 is driven to flexibly move through the three-axis displacement frame 105, and the laser emitting component 106 generates a laser beam of a specific wavelength, which passes through the peeling groove 203 and directly irradiates the surface of the enameled wire to peel the enameled wire, and the positioning frame 201 is limited by the limiting column 108 to ensure accurate positioning. After single-sided peeling, the positioning frame 201 is flipped over and laser peeling is performed again. The inductor body 3 is evenly fixed on the top of the positioning frame 201 through the placement mechanism 210, and the enameled wire is evenly fixed on the top of the positioning plate 202 through the first wire clamping groove 204, which has the advantage of accurate positioning and solves the problem that the paint film layer of the three-layer insulation wire cannot be effectively and quickly removed, thereby affecting production efficiency and capacity.

[0024] Furthermore, the placement mechanism 210 includes a placement block 211, and a plurality of wire blocking pieces 212 are equidistantly installed on both sides of the placement block 211, and a plurality of second wire clamping grooves 213 are equidistantly opened on both sides of the placement block 211;

[0025] During use, the inductor body 3 is supported by the placement block 211 , and then the enameled wires are placed inside the second wire clamping grooves 213 , and the wire blocking piece 212 is used to further ensure the wire separation effect.

[0026] Furthermore, the positioning mechanism 2 further includes a plurality of screws 208, and the plurality of screws 208 are threadedly connected to both sides of the positioning frame 201, and the positioning plate 202 is fixedly mounted on one side of the positioning frame 201 by the screws 208;

[0027] During use, the positioning plate 202 is fixed by screws 208 , which makes it convenient for the staff to replace the positioning plates 202 of different models.

[0028] Furthermore, a positioning groove 206 is provided on the top of the positioning frame 201, a plurality of magnets 207 are equidistantly installed on the top of the positioning frame 201, and a wire clamping ring 205 is rotatably installed inside the first wire clamping groove 204;

[0029] During use, the positioning groove 206 facilitates the staff to accurately fix the placement mechanism 210 on the top of the positioning frame 201, and fix the enameled wire inside the positioning plate 202 by rotating the notched side of the wire clamping ring 205 downward.

[0030] Furthermore, two sets of fixed covers 214 are rotatably mounted on the top of the placement block 211, and a positioning protrusion 215 is fixedly mounted on the top of the placement block 211;

[0031] During use, the combed enameled wire is pressed by rotating the positioning protrusion 215, and the positioning protrusion 215 facilitates the user to accurately fix the inductor body 3 inside the placement block 211.

[0032] Furthermore, the main body mechanism 1 further comprises a bottom box 101, a storage slot 102 is provided on one side of the bottom box 101, and a plurality of universal wheels 103 with brakes are fixedly mounted on the bottom of the bottom box 101;

[0033] During use, the storage slot 102 facilitates users to store items, and the universal wheels 103 with brakes allow the device to be flexibly moved, thereby improving the flexibility of the device.

[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for facilitating the peeling of an inductor enameled wire, comprising a main body mechanism (1), the main body mechanism (1) comprising a workbench (104), two sets of placement racks (107) being fixedly mounted on the top of the workbench (104), a positioning mechanism (2) being movably mounted inside the placement racks (107), characterized in that: The positioning mechanism (2) comprises a positioning frame (201), a plurality of placement mechanisms (210) are fixedly mounted on the top of the positioning frame (201), positioning plates (202) are fixedly mounted on both the left and right sides of the positioning frame (201), two groups of peeling grooves (203) are provided inside the positioning plate (202), the two groups of peeling grooves (203) are respectively arranged on both sides of the placement mechanism (210), a plurality of first wire clamping grooves (204) are provided on the top of the positioning plate (202), and an inductor body (3) is fixedly mounted inside the placement mechanism (210).

2. A device for facilitating the stripping of inductor enameled wire as claimed in claim 1, characterized in that: A three-axis displacement frame (105) is fixedly mounted on the top of the workbench (104), a laser emission assembly (106) is fixedly mounted on the bottom of the three-axis displacement frame (105), and a limiting column (108) is fixedly mounted inside the placement frame (107).

3. A device for facilitating the stripping of inductor enameled wire as claimed in claim 1, characterized in that: The placement mechanism (210) comprises a placement block (211), a plurality of wire blocking pieces (212) are equidistantly mounted on both left and right sides of the placement block (211), and a plurality of second wire clamping grooves (213) are equidistantly opened on both left and right sides of the placement block (211).

4. A device for facilitating the stripping of inductor enameled wire as claimed in claim 1, characterized in that: The positioning mechanism (2) further comprises a plurality of screws (208), wherein the plurality of screws (208) are threadedly connected to two sides of the positioning frame (201), and the positioning plate (202) is fixedly mounted on one side of the positioning frame (201) via the screws (208).

5. A device for facilitating the stripping of inductor enameled wire as claimed in claim 1, characterized in that: A positioning groove (206) is provided on the top of the positioning frame (201), a plurality of magnets (207) are equidistantly mounted on the top of the positioning frame (201), and a wire clamping ring (205) is rotatably mounted inside the first wire clamping groove (204).

6. A device for facilitating the stripping of inductor enameled wire as claimed in claim 3, characterized in that: Two groups of fixed covers (214) are rotatably mounted on the top of the placement block (211), and a positioning protrusion (215) is fixedly mounted on the top of the placement block (211).

7. A device for facilitating the stripping of inductor enameled wire as claimed in claim 1, characterized in that: The main body structure (1) further comprises a bottom box (101), a storage slot (102) is provided on one side of the bottom box (101), and a plurality of universal wheels (103) with brakes are fixedly mounted on the bottom of the bottom box (101).