Reed shaping device

By designing a reed shaping device that can drive the shaping mechanism and the hole punching mechanism, the processing time extended by the separation of the reed shaping and hole punching in the prior art is solved, and efficient completion of the reed shaping and hole punching is achieved.

CN222725520UActive Publication Date: 2025-04-08CHONGQING JPS TECH CO LTD
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Patent Information

Application Number
CN202421228871.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-04-08
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In the prior art, the shaping and drilling of the reeds are usually carried out separately, resulting in a longer processing time and a reduced processing efficiency.

Method used

A reed shaping device including a shaping mechanism and a hole punching mechanism is designed, and the shaping mechanism and the hole punching mechanism are driven by the driving mechanism, so that the shaping and hole punching of the reed can be completed in one step.

Benefits of technology

The reed is set and drilled in one step, which shortens the processing time, improves the processing efficiency, and improves the stability of the reed through the installation groove.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a reed shaping device, which relates to the technical field of reed shaping, and includes a processing table, wherein a driving mechanism is arranged at the bottom of the processing table, support legs are fixedly installed on both sides of the bottom of the processing table, a strip plate is fixedly installed on the top of the processing table, a mounting groove is provided on the top of the strip plate, and a shaping mechanism is arranged on the left side of the top of the processing table. By arranging a driving mechanism for driving a shaping mechanism and a punching mechanism, the shaping mechanism shapes the reed, and the punching mechanism punches holes on the reed, and then the shaping and punching of the reed are completed in one step, avoiding the shaping and punching of the reed to be performed separately, resulting in a long processing time for the reed and reducing the processing efficiency of the reed, and by arranging a mounting groove for placing the reed, the stability of the reed is improved, thereby improving the stability of the reed when shaping and punching, and by arranging a shaping mechanism for shaping the reed, when the reed is shaped, the punching mechanism punches holes on the reed.
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Description

Technical Field

[0001] The utility model relates to the technical field of reed shaping, in particular to a reed shaping device. Background Art

[0002] Reeds are an important tool for musical instruments to make sounds. In the process of making sounds, the reeds are subjected to great vibrations. Because of this, we must replace a new reed every once in a while.

[0003] Reeds generally need to be processed into a certain shape before they can be used. During processing, a shaping device will be used to shape the reeds. In order to facilitate the installation of the reeds, some reeds need to be punched, but the shaping of the reeds and the punching of the reeds are generally carried out separately, which prolongs the reed processing time and reduces the reed processing efficiency. Utility Model Content

[0004] The main purpose of the utility model is to provide a reed shaping device, which can effectively solve the problems raised in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A spring shaping device comprises a processing table, a driving mechanism is arranged at the bottom of the processing table, supporting legs are fixedly installed on both sides of the bottom of the processing table, a strip plate is fixedly installed on the top of the processing table, a mounting groove is opened on the top of the strip plate, a shaping mechanism is arranged on the left side of the top of the processing table, and a punching mechanism is arranged on the right side of the top of the processing table;

[0007] The shaping mechanism includes a first gear, which is rotatably mounted on the left side of the top of the processing table, a shaping wheel is fixedly mounted on the back of the first gear, a recess is provided on the left side of the top of the strip plate, and the sizes of the shaping wheel and the recess are matched.

[0008] Preferably, the driving mechanism includes a mounting plate, which is fixedly mounted on the bottom of the processing table, an electric push rod is fixedly mounted on the top of the mounting plate, a double-sided toothed plate is slidably connected to the front of the processing table, a connecting plate is fixedly mounted on the front of the double-sided toothed plate, the output end of the electric push rod is fixedly connected to the bottom of the connecting plate, and the left side of the double-sided toothed plate is meshed with the first gear.

[0009] Preferably, the punching mechanism includes a second gear, which is rotatably installed on the right side of the top of the processing table, and the second gear is meshed with the right side of the double-sided toothed plate. The back side of the second gear is movably connected with a transmission rod, and a mounting frame is fixedly installed on the top of the processing table, and a movable plate is movably connected on the inner side of the mounting frame. Side grooves are provided on the front and back of the mounting frame, and side blocks are fixedly installed on the front and back of the movable plate, and the side blocks are located inside the side grooves. The other end of the transmission rod is rotatably connected to one of the side blocks, and a base frame is fixedly installed on the bottom of the movable plate, a motor is fixedly installed on the inner side of the base frame, and a drill rod is fixedly installed on the output end of the motor.

[0010] Preferably, convex plates are fixedly installed on both sides of the top of the processing table and on the front side of the strip plate, and the front bearings of the convex plates are connected to the rotating shafts, and the front sides of the two rotating shafts are fixedly connected to the first gear and the second gear respectively.

[0011] Preferably, a limiting groove is provided on the front side of the processing table, a limiting slider is fixedly installed on the back side of the double-sided toothed plate, and the limiting slider is slidably connected to the limiting groove.

[0012] Preferably, a through hole is provided at the top of the mounting frame, a connecting rod is fixedly installed on the top of the movable plate, a circular plate is fixedly installed on the top of the connecting rod through the through hole, a return spring is fixedly installed on the top of the mounting frame, and the top of the return spring is fixedly connected to the circular plate.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] By setting a driving mechanism for driving the shaping mechanism and the punching mechanism, the shaping mechanism shapes the reed and the punching mechanism punches holes in the reed, thereby completing the shaping and punching of the reed in one step, avoiding the shaping and punching of the reed being performed separately, which results in a long processing time for the reed and reduces the processing efficiency of the reed. By setting a mounting groove for placing the reed, the stability of the reed is improved, thereby improving the stability of the reed during shaping and punching. By setting a shaping mechanism for shaping the reed, the punching mechanism punches holes in the reed when the reed is shaped. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a three-dimensional schematic diagram of the driving mechanism structure in the utility model;

[0017] Figure 3 It is a three-dimensional schematic diagram of the shaping mechanism structure in the utility model;

[0018] Figure 4It is a three-dimensional schematic diagram of the punching mechanism structure in the utility model;

[0019] Figure 5 It is a three-dimensional schematic diagram of the strip plate structure in the utility model.

[0020] In the figure: 1. processing table; 2. driving mechanism; 201. mounting plate; 202. electric push rod; 203. connecting plate; 204. double-sided tooth plate; 205. limit slider; 3. shaping mechanism; 301. first gear; 302. shaping wheel; 303. recess; 4. punching mechanism; 401. second gear; 402. transmission rod; 403. mounting frame; 404. side groove; 405. movable plate; 406. side block; 407. bottom frame; 408. motor; 409. drill rod; 410. connecting rod; 411. reset spring; 5. supporting leg; 6. strip plate; 7. mounting groove. DETAILED DESCRIPTION

[0021] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1 and Figure 3 As shown, a spring shaping device comprises a processing table 1, a driving mechanism 2 is arranged at the bottom of the processing table 1, supporting legs 5 are fixedly installed on both sides of the bottom of the processing table 1, a strip plate 6 is fixedly installed on the top of the processing table 1, a mounting groove 7 is opened on the top of the strip plate 6, a shaping mechanism 3 is arranged on the left side of the top of the processing table 1, and a punching mechanism 4 is arranged on the right side of the top of the processing table 1;

[0023] The shaping mechanism 3 includes a first gear 301, which is rotatably mounted on the left side of the top of the processing table 1. A shaping wheel 302 is fixedly mounted on the back of the first gear 301. A recess 303 is provided on the left side of the top of the strip plate 6. The sizes of the shaping wheel 302 and the recess 303 are matched.

[0024] The effects achieved by the above components are as follows: by setting a driving mechanism 2 for driving the shaping mechanism 3 and the punching mechanism 4, the shaping mechanism 3 shapes the reed, and the punching mechanism 4 punches holes in the reed, and then the shaping and punching of the reed are completed in one step, avoiding the shaping and punching of the reed being performed separately, which leads to a long processing time for the reed and reduces the processing efficiency of the reed. By setting a mounting groove 7 for placing the reed, the stability of the reed is improved, thereby improving the stability of the reed during shaping and punching. By setting a shaping mechanism 3 for shaping the reed, when the reed is shaped, the punching mechanism 4 punches holes in the reed.

[0025] like Figure 2 As shown, the driving mechanism 2 includes a mounting plate 201, which is fixedly mounted on the bottom of the processing table 1, an electric push rod 202 is fixedly mounted on the top of the mounting plate 201, a double-sided toothed plate 204 is slidably connected to the front of the processing table 1, a connecting plate 203 is fixedly mounted on the front of the double-sided toothed plate 204, an output end of the electric push rod 202 is fixedly connected to the bottom of the connecting plate 203, and the left side of the double-sided toothed plate 204 is meshed with the first gear 301.

[0026] The effect achieved by the above components is: by setting the electric push rod 202 to drive the connecting plate 203 to move up and down, the connecting plate 203 drives the double-sided toothed plate 204 to move up and down. When the double-sided toothed plate 204 moves up, the double-sided toothed plate 204 drives the first gear 301 to rotate, and the first gear 301 drives the recess 303 to rotate in the direction close to the recess 303, so that the shaping wheel 302 squeezes the spring sheet placed inside the mounting groove 7, so that the spring sheet is bent and shaped. When the double-sided toothed plate 204 moves down, it drives the first gear 301 to rotate, and the first gear 301 drives the shaping wheel 302 to disengage from the inside of the recess 303.

[0027] like Figure 4 As shown, the punching mechanism 4 includes a second gear 401, which is rotatably installed on the right side of the top of the processing table 1, and the second gear 401 is meshed with the right side of the double-sided toothed plate 204. The back of the second gear 401 is movably connected with a transmission rod 402, and a mounting frame 403 is fixedly installed on the top of the processing table 1. A movable plate 405 is movably connected on the inner side of the mounting frame 403. Side grooves 404 are provided on the front and back of the mounting frame 403, and side blocks 406 are fixedly installed on the front and back of the movable plate 405. The side blocks 406 are located inside the side grooves 404, and the other end of the transmission rod 402 is rotatably connected to one of the side blocks 406. A base frame 407 is fixedly installed on the bottom of the movable plate 405, and a motor 408 is fixedly installed on the inner side of the base frame 407. A drill rod 409 is fixedly installed on the output end of the motor 408.

[0028] The effect achieved by the above components is: by setting the second gear 401 to drive the transmission rod 402 to rotate, the transmission rod 402 drives the side block 406 to move downward, so that the side block 406 moves inside the side groove 404, and the side block 406 drives the movable plate 405 to move downward, so that the movable plate 405 drives the base frame 407 and the motor 408 to move downward, and the drill rod 409 is driven to rotate under the action of the motor 408, and the drill rod 409 further punches the spring placed inside the installation groove 7.

[0029] like Figure 3 As shown, convex plates are fixedly installed on both sides of the top of the processing table 1 and on the front of the strip plate 6, and the front bearings of the convex plates are connected to the rotating shafts, and the front faces of the two rotating shafts are fixedly connected to the first gear 301 and the second gear 401 respectively.

[0030] The effects achieved by the above components are: by arranging the convex plate and the rotating shaft to cooperate with each other for mounting the first gear 301 and the second gear 401, the stability of the first gear 301 and the second gear 401 during rotation is improved.

[0031] like Figure 1 and Figure 3 As shown, a limiting groove is provided on the front of the processing table 1, and a limiting slider 205 is fixedly installed on the back of the double-sided tooth plate 204, and the limiting slider 205 is slidably connected to the limiting groove.

[0032] The effect achieved by the above components is: by setting the limiting slider 205 and the limiting groove to cooperate with each other to limit the double-sided toothed plate 204, the stability of the double-sided toothed plate 204 when moving up and down is improved, thereby improving the stability of the double-sided toothed plate 204 driving the first gear 301 and the second gear 401 to rotate.

[0033] like Figure 4 As shown, a through hole is opened at the top of the mounting frame 403, a connecting rod 410 is fixedly installed on the top of the movable plate 405, the top of the connecting rod 410 passes through the through hole and a circular plate is fixedly installed, a return spring 411 is fixedly installed on the top of the mounting frame 403, and the top of the return spring 411 is fixedly connected to the circular plate.

[0034] The effect achieved by the above components is: by setting the return spring 411 to press the circular plate upward, the circular plate drives the connecting rod 410 to move upward, thereby facilitating the upward pulling of the movable plate 405, so that the drill rod 409 is separated from the spring leaf.

[0035] The working principle of this reed shaping device:

[0036] The electric push rod 202 drives the connecting plate 203 to move up and down, and then the connecting plate 203 drives the double-sided toothed plate 204 to move up and down. When the double-sided toothed plate 204 moves up, the double-sided toothed plate 204 drives the first gear 301 to rotate, and the first gear 301 drives the recess 303 to rotate in the direction close to the recess 303, so that the shaping wheel 302 squeezes the spring sheet placed inside the installation groove 7, so that the spring sheet is bent and shaped. When the double-sided toothed plate 204 moves down, it drives the first gear 301 to rotate, and the first gear 301 drives the shaping wheel 302 to separate from the inside of the recess 303;

[0037] At the same time, when the double-sided toothed plate 204 moves up and down, it will also drive the second gear 401 to rotate, and the second gear 401 drives the transmission rod 402 to rotate, and then the transmission rod 402 drives the side block 406 to move downward, so that the side block 406 moves inside the side groove 404, and the side block 406 drives the movable plate 405 to move downward, so that the movable plate 405 drives the base frame 407 and the motor 408 to move downward, and under the action of the motor 408, the drill rod 409 is driven to rotate, and the drill rod 409 further punches the spring placed inside the installation groove 7.

[0038] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A reed shaping device, comprising a processing table (1), characterized in that: The bottom of the processing table (1) is provided with a driving mechanism (2), both sides of the bottom of the processing table (1) are fixedly mounted with supporting legs (5), the top of the processing table (1) is fixedly mounted with a strip plate (6), the top of the strip plate (6) is provided with a mounting groove (7), the left side of the top of the processing table (1) is provided with a shaping mechanism (3), and the right side of the top of the processing table (1) is provided with a punching mechanism (4); The shaping mechanism (3) comprises a first gear (301), the first gear (301) being rotatably mounted on the left side of the top of the processing table (1), a shaping wheel (302) being fixedly mounted on the back of the first gear (301), a recess (303) being provided on the left side of the top of the strip plate (6), and the sizes of the shaping wheel (302) and the recess (303) being matched.

2. A reed shaping device according to claim 1, characterized in that: The driving mechanism (2) comprises a mounting plate (201), the mounting plate (201) being fixedly mounted on the bottom of the processing table (1), an electric push rod (202) being fixedly mounted on the top of the mounting plate (201), a double-sided toothed plate (204) being slidably connected to the front of the processing table (1), a connecting plate (203) being fixedly mounted on the front of the double-sided toothed plate (204), an output end of the electric push rod (202) being fixedly connected to the bottom of the connecting plate (203), and a left side of the double-sided toothed plate (204) being meshed with a first gear (301).

3. A reed shaping device according to claim 1, characterized in that: The punching mechanism (4) comprises a second gear (401), the second gear (401) being rotatably mounted on the right side of the top of the processing table (1), the second gear (401) being meshed with the right side of the double-sided toothed plate (204), the back side of the second gear (401) being movably connected to a transmission rod (402), a mounting frame (403) being fixedly mounted on the top of the processing table (1), the inner side of the mounting frame (403) being movably connected to a movable plate (405), the front and back sides of the mounting frame (403) being movably connected to each other. A side groove (404) is provided on each of the movable plates (405); side blocks (406) are fixedly mounted on the front and back of each of the movable plates (405); the side blocks (406) are located inside the side grooves (404); the other end of the transmission rod (402) is rotatably connected to one of the side blocks (406); a base frame (407) is fixedly mounted on the bottom of the movable plate (405); a motor (408) is fixedly mounted on the inner side of the base frame (407); and a drill rod (409) is fixedly mounted on the output end of the motor (408).

4. A reed shaping device according to claim 1, characterized in that: Both sides of the top of the processing table (1) and located on the front of the strip plate (6) are fixedly mounted with convex plates, and the front bearings of the convex plates are connected to rotating shafts, and the front faces of the two rotating shafts are fixedly connected to the first gear (301) and the second gear (401) respectively.

5. A reed shaping device according to claim 2, characterized in that: A limiting groove is provided on the front side of the processing table (1), and a limiting slider (205) is fixedly mounted on the back side of the double-sided toothed plate (204), wherein the limiting slider (205) is slidably connected to the limiting groove.

6. A reed shaping device according to claim 3, characterized in that: A through hole is provided on the top of the mounting frame (403); a connecting rod (410) is fixedly mounted on the top of the movable plate (405); a circular plate is fixedly mounted on the top of the connecting rod (410) through the through hole; a return spring (411) is fixedly mounted on the top of the mounting frame (403); and the top of the return spring (411) is fixedly connected to the circular plate.