A waterway cover plate processing device
By designing a device for processing waterway cover plates, the simultaneous processing of two waterway cover plates is achieved using the positioning plate and the compression part, the inefficiency problem caused by the fixtures in the prior art can only be installed with one waterway cover plate at a time, and the processing efficiency is significantly improved.
Patent Information
- Application Number
- CN202420958805.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In the prior art, only one waterway cover can be installed at a time of fixtures, resulting in low processing efficiency.
A waterway cover plate processing device is designed, including a support plate, a plurality of first positioning plates and a second positioning plates, and a pressing portion. By providing two sets of positioning plates and pressing portions on the support plate, each set of positioning plates can be positioned to a waterway cover plate to prevent its movement during processing.
The two waterway cover plates can be processed in one installation and fixed operation, which improves the number of waterway cover plates processed per unit time and improves processing efficiency.
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Figure CN222726091U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor manufacturing, in particular to a waterway cover plate processing device. Background Art
[0002] Combination Figure 1 , Figure 2 As shown, the motor housing includes an outer housing 2 and an inner housing 3, and the waterway cover plate 1 connects the outer housing 2 and the inner housing 3, and forms a closed waterway with the inner housing and the outer housing to ensure that water circulates in the waterway, thereby reducing the heat generated by the motor. The waterway cover plate 1 is annular as a whole and has a notch. The notch needs to be processed in the waterway cover plate 1.
[0003] In the prior art, a fixture is used to install one water channel cover plate at a time, and the fixture with the installed water channel cover plate is fixed to a workbench of a milling machine, and a milling cutter processes a notch on the water channel cover plate on the fixture.
[0004] In the process of realizing the utility model, the inventors found that there are at least the following problems in the prior art: the fixture can only install one water channel cover plate at a time, resulting in low processing efficiency. Utility Model Content
[0005] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.
[0006] Therefore, the purpose of the utility model is to provide a water channel cover plate processing device, which can realize processing of two water channel cover plates on a milling machine at one time, thereby improving processing efficiency.
[0007] In order to achieve the above-mentioned purpose, the utility model provides a waterway cover plate processing device, comprising:
[0008] Support plate;
[0009] A plurality of first positioning plates and second positioning plates, wherein the first positioning plates and the second positioning plates are arranged on the support plate along the circumferential direction, the first positioning plates are used to position the first waterway cover plate, and the second positioning plates are used to position the second waterway cover plate, the first waterway cover plate and the second waterway cover plate are at different distances from the support plate, and the first waterway cover plate and the second waterway cover plate are not coaxial;
[0010] The pressing part is used to press down and fix the first water channel cover plate and the second water channel cover plate.
[0011] According to the water channel cover plate processing device of the utility model, by arranging two groups of positioning plates and a clamping part on the support plate, each group of positioning plates can position one water channel cover plate, prevent each water channel cover plate from moving during the processing, and ensure the processing accuracy. Therefore, two water channel cover plates can be processed in one installation and fixing operation, which increases the number of water channel cover plates processed per unit time and improves the processing efficiency.
[0012] According to an embodiment of the utility model, it also includes a supporting portion, and the supporting portion is arranged at the bottom of the supporting plate.
[0013] According to an embodiment of the utility model, the support plate is provided with a chip removal groove extending from the middle to the edge.
[0014] According to an embodiment of the utility model, the first positioning plate is provided with a first curved surface on a side close to the first water channel cover plate, and the second positioning plate is provided with a second curved surface on a side close to the second water channel cover plate.
[0015] According to an embodiment of the utility model, the support portion includes a heightened plate and a base connected together, the heightened plate is connected to the bottom surface of the support plate, and a workbench connecting hole is provided on the heightened plate.
[0016] According to one embodiment of the utility model, the pressing part is a corner oil cylinder, which is arranged on the support plate. The corner oil cylinder includes a cylinder body, a piston rod and a pressure plate. One end of the piston rod is arranged inside the cylinder body, and the other end of the piston rod is connected to the middle part of the pressure plate. The two ends of the pressure plate are respectively used to press the first water channel cover plate and the second water channel cover plate.
[0017] According to an embodiment of the utility model, the number of the corner cylinders is 3, two of which are arranged on the left and right sides of the chip groove, and the remaining corner cylinder is arranged on the rear side of the support plate away from the chip groove.
[0018] According to an embodiment of the utility model, an oil passage is provided in the support plate, and the oil passage is communicated with the oil port of the corner oil cylinder.
[0019] According to an embodiment of the utility model, limiting columns are provided on the first positioning plate and the second positioning plate located on both sides of the chip removal groove.
[0020] According to an embodiment of the utility model, it also includes a hanging ring, and the hanging ring is arranged on the supporting plate.
[0021] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Various other advantages and benefits will become apparent to those skilled in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only used for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. In addition, the same reference symbols are used throughout the accompanying drawings to represent the same components. Among them:
[0023] Figure 1 It is a schematic diagram of the installation of a motor housing and a waterway cover in the prior art.
[0024] Figure 2 It is a structural schematic diagram of the waterway cover.
[0025] Figure 3 It is a structural schematic diagram of a waterway cover plate processing device proposed in one embodiment of the utility model.
[0026] Figure 4 It is a structural schematic diagram of the bottom of a waterway cover plate processing device according to an embodiment of the utility model.
[0027] Figure 5 It is a structural schematic diagram of a waterway cover plate processing device proposed in another embodiment of the utility model.
[0028] Description of reference numerals:
[0029] 1-water channel cover plate, 2-outer shell, 3-inner shell, 4-support plate, 5-first positioning plate, 6-second positioning plate, 7-corner cylinder, 8-support part, 9-pressure gauge, 10-lifting ring, 11-first water channel cover plate, 12-second water channel cover plate, 20-limiting column, 41-lifting ring connecting hole, 42-chip groove, 51-first arc surface, 61-second arc surface, 71-cylinder body, 72-piston rod, 73-pressure plate, 81-heightening plate, 82-base, 821-workbench connecting hole. DETAILED DESCRIPTION
[0030] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. On the contrary, the embodiments of the present invention include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.
[0031] Combination Figures 3 to 5 As shown, an embodiment of the utility model provides a water channel cover plate processing device, including a support plate 4, a pressing portion, a plurality of first positioning plates 5 and a second positioning plate 6.
[0032] The support plate 4 mainly plays a supporting role, and is used to support the pressing part, the first positioning plate 5, the second positioning plate 6 and other components. There are multiple first positioning plates 5 and second positioning plates 6, and the first positioning plates 5 and second positioning plates 6 are arranged on the support plate 4 along the circumferential direction. The first positioning plate 5 is used to position the first waterway cover plate 11, and the second positioning plate is used to position the second waterway cover plate 12. The first waterway cover plate 11 and the second waterway cover plate 12 are not spaced apart from the support plate 4, and the first waterway cover plate 11 and the second waterway cover plate 12 are not coaxial. The pressing part is used to press down and fix the first waterway cover plate 11 and the second waterway cover plate 12.
[0033] The specific number of the first positioning plate 5 and the second positioning plate 6 is set according to actual needs. Since the waterway cover plate is in a circular ring shape before the notch is processed, the first positioning plate 5 and the second positioning plate 6 are arranged in a circle. The first positioning plate 5 and the second positioning plate 6 and the support plate 4 are detachable, which is convenient for quick replacement to adapt to waterway cover plates of different sizes or types. The first positioning plate 5 and the second positioning plate 6 have the function of providing stable support and fixation for the waterway cover plate to prevent displacement during the processing of the waterway cover plate. The first positioning plate 5 and the second positioning plate 6 have a structure adapted to the contour of the waterway cover plate, or the first positioning plate 5 and the second positioning plate 6 are provided with a pin that limits the waterway cover plate. The first positioning plate 5 and the second positioning plate 6 adopt a staggered design and are not coaxial, leaving enough processing space for the milling cutter. The pressing part can use a pressing block, which is detachably connected to the support plate for easy disassembly and installation. The pressing part can also use a hydraulic cylinder to press and loosen the waterway cover plate to reduce the labor intensity of manual disassembly.
[0034] According to the water channel cover plate processing device of the embodiment of the utility model, two groups of positioning plates and a clamping portion are arranged on the support plate. Each group of positioning plates can position one water channel cover plate, thereby preventing each water channel cover plate from moving during the processing and ensuring the processing accuracy. As a result, two water channel cover plates can be processed in one installation and fixing operation, thereby increasing the number of water channel cover plates processed per unit time and improving the processing efficiency.
[0035] In some embodiments, Figure 3As shown, the waterway cover plate processing device also includes a support portion 8, and the support portion 8 is arranged at the bottom of the support plate 4. The support portion 8 can be fixed on the workbench of the milling machine, and the support portion 8 raises the support plate 4, so that the milling cutter processing is smoother. In one example, the support portion 8 includes a heightened plate 81 and a base 82 connected together, the heightened plate 81 is connected to the bottom surface of the support plate 4, and a workbench connecting hole 821 is provided on the heightened plate 81. The heightened plate 81 is fixed to the support plate 4 by bolts, and the height of the heightened plate 81 can be set according to actual needs, and there is no restriction on this. The base 82 is arranged at the bottom of the heightened plate 81 and is fixed to the heightened plate 81 by bolts. The workbench connecting hole 821 is connected to the workbench of the milling machine through bolts.
[0036] In addition, the support plate 4 is provided with a chip removal groove 42 extending from the middle to the edge, which is convenient for the removal of chips from the processing of the waterway cover plate. Optionally, the depth of the chip removal groove 42 gradually increases from the middle to the edge of the support plate 4 to avoid the accumulation of chips and reduce the difficulty of cleaning.
[0037] like Figure 3 As shown, in some embodiments, the first positioning plate 5 is provided with a first curved surface 51 on the side close to the first waterway cover plate 11, and the second positioning plate 6 is provided with a second curved surface 61 on the side close to the second waterway cover plate 12. The center of the first curved surface 51 is concentric with the center of the first waterway cover plate 11, and similarly, the second curved surface 61 is concentric with the center of the second waterway cover plate 12. The first positioning plate 5 and the second positioning plate 6 have positioning surfaces for placing the waterway cover plates horizontally. In one example, the number of the first positioning plate 5 and the second positioning plate 6 are both 5, so that the flatness error of the waterway cover plates is small.
[0038] In some embodiments, Figure 3 As shown, the clamping part is a corner cylinder 7. The corner cylinder is a special hydraulic actuator designed to realize the rotation or swinging movement of an object, and often has a clamping function to complete the positioning and clamping of complex angles in a small space. The corner cylinder 7 is arranged on the support plate 4. The corner cylinder 7 includes a cylinder body 71, a piston rod 72 and a pressure plate 73. One end of the piston rod 72 is arranged inside the cylinder body 71, and the other end of the piston rod 72 is connected to the middle of the pressure plate 73. The two ends of the pressure plate 73 are used to clamp the first waterway cover plate 11 and the second waterway cover plate 12 respectively. When the piston rod 72 is in the maximum extended state, the pressure plate 73 points to the left and right direction of the support plate 4. During the retraction process of the piston rod 72, the rotation of the piston rod 72 drives the pressure plate 73 to point to the front and back direction of the support plate 4, and finally clamps the waterway cover plate.
[0039] In one example, pressure blocks are provided at both ends of the pressure plate 73. The pressure blocks can be made of nylon, and the pressure blocks are connected to the pressure plate 73 by bolts. Nylon has good wear resistance and self-lubrication, and can absorb and alleviate mechanical vibration. The pressure blocks can ensure that the water channel cover plate does not rotate during processing, and also ensure that the water channel cover plate is not crushed.
[0040] In one example, there are three corner oil cylinders 7, two of which are arranged on the left and right sides of the chip groove 42, and the remaining corner oil cylinder 7 is arranged on the rear side of the support plate 4 away from the chip groove 42. The chip groove 42 is above the notch of the water channel cover plate, and the corner oil cylinders on the left and right sides of the chip groove 42 can provide stable support and fixation for the water channel cover plate to ensure the accuracy of processing.
[0041] The inventors found that the inner ring of the prior art waterway cover plate is not positioned during processing, which is prone to deformation (the waterway cover plate is thin), resulting in the waterway cover plate being unable to be effectively assembled with the inner shell and the outer shell. In order to prevent the waterway cover plate from being deformed in the radial direction during processing, the first positioning plate 5 and the second positioning plate 6 located on both sides of the chip groove 42 are provided with limiting columns 20. The limiting columns 20 and the adjacent arc surface clamp the waterway cover plate therein, and the waterway cover plate cannot move radially, so that the processing size is qualified.
[0042] An oil passage is provided in the support plate 4, and the oil passage is connected to the oil port of the corner oil cylinder 7. A solenoid valve can be provided outside the waterway cover plate processing device to control the extension and retraction of the corner oil cylinder 7. A pressure gauge 9 is also provided on the support plate 4, and the pressure gauge 9 is used to display the oil pressure so that the corner oil cylinder 7 works within a suitable pressure range.
[0043] In some embodiments, Figure 5 As shown, the waterway cover plate processing device further includes a lifting ring 10, which is arranged on the support plate 4. The support plate 4 is provided with lifting ring connection holes 41 around it, and the bottom of the lifting ring 10 has an external thread, which can be screwed into the lifting ring connection hole 41. The lifting ring 10 facilitates the movement and transportation of the waterway cover plate processing device.
[0044] It should be noted that, in the description of the present invention, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.
[0045] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0047] In the description of the present invention, the directions or positional relationships indicated by the terms "left", "right", "front", "rear", etc. are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0048] Any process or method description in the flowchart or otherwise described herein may be understood to represent a module, fragment or portion of code that includes one or more executable instructions for implementing the steps of a specific logical function or process, and the scope of the preferred embodiments of the present invention includes alternative implementations in which functions may not be performed in the order shown or discussed, including performing functions in a substantially simultaneous manner or in the reverse order depending on the functions involved, which should be understood by technicians in the technical field to which the embodiments of the present invention belong.
[0049] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0050] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A waterway cover plate processing device, characterized in that: include: Support plate (4); A plurality of first positioning plates (5) and second positioning plates (6), wherein the first positioning plates (5) and the second positioning plates (6) are arranged on the support plate (4) along the circumferential direction, the first positioning plates (5) are used to position the first waterway cover plate (11), and the second positioning plates are used to position the second waterway cover plate (12), the first waterway cover plate (11) and the second waterway cover plate (12) are at different distances from the support plate (4), and the first waterway cover plate (11) and the second waterway cover plate (12) are not coaxial; The pressing portion is used to press down and fix the first water channel cover plate (11) and the second water channel cover plate (12).
2. The waterway cover plate processing device according to claim 1, characterized in that: It also comprises a supporting portion (8), wherein the supporting portion (8) is arranged at the bottom of the supporting plate (4).
3. The waterway cover plate processing device according to claim 1, characterized in that: The support plate (4) is provided with a chip removal groove (42) extending from the middle to the edge.
4. The waterway cover plate processing device according to claim 1, characterized in that: The first positioning plate (5) is provided with a first curved surface (51) on a side close to the first water channel cover plate (11), and the second positioning plate (6) is provided with a second curved surface (61) on a side close to the second water channel cover plate (12).
5. The waterway cover plate processing device according to claim 2, characterized in that: The support portion (8) comprises a heightened plate (81) and a base (82) connected together, the heightened plate (81) is connected to the bottom surface of the support plate (4), and a workbench connection hole (821) is provided on the heightened plate (81).
6. The waterway cover plate processing device according to claim 3, characterized in that: The pressing part is a corner oil cylinder (7), which is arranged on the support plate (4). The corner oil cylinder (7) comprises a cylinder body (71), a piston rod (72) and a pressure plate (73). One end of the piston rod (72) is arranged inside the cylinder body (71), and the other end of the piston rod (72) is connected to the middle part of the pressure plate (73). The two ends of the pressure plate (73) are respectively used to press the first water channel cover plate (11) and the second water channel cover plate (12).
7. The waterway cover plate processing device according to claim 6, characterized in that: The number of the corner oil cylinders (7) is three, two of which are arranged on the left and right sides of the chip removal groove (42), and the remaining corner oil cylinder (7) is arranged on the rear side of the support plate (4) away from the chip removal groove (42).
8. The waterway cover plate processing device according to claim 6, characterized in that: An oil passage is provided in the support plate (4), and the oil passage is communicated with the oil port of the corner oil cylinder (7).
9. The waterway cover plate processing device according to claim 7, characterized in that: Limiting columns (20) are provided on the first positioning plate (5) and the second positioning plate (6) located on both sides of the chip removal groove (42).
10. The waterway cover plate processing device according to any one of claims 1 to 9, characterized in that: It also comprises a lifting ring (10), wherein the lifting ring (10) is arranged on the supporting plate (4).