A rust removal device for ductile iron pipe fittings
By designing ductile iron pipe fittings rust removal equipment, the rotating components and pressing components are used to achieve uniform rotation and grinding of ductile iron pipes, solving the problems of low efficiency and uneven force removal methods, and improving the rust removal efficiency and uniformity.
Patent Information
- Application Number
- CN202421528645.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The existing ductile iron pipe fittings are inefficient in rust removal methods, and manual operation leads to uneven stress in the grinding area, prone to uneven concave and bumps, and inconvenient operation.
A ductile iron pipe fittings removal equipment is designed. By setting up a rotating assembly and pressing assembly, the motor drives the rotating roller to rotate, and the ductile iron pipe rotates accordingly. The roller is close to the pipe wall to prevent slippage and ensure uniform stress.
It improves rust removal efficiency, enhances uniformity, reduces unevenness, and makes operation more convenient.
Smart Images

Figure CN222726343U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rust removal of ductile iron pipe fittings, in particular to rust removal equipment for ductile iron pipe fittings. Background Art
[0002] Ductile iron pipes are made of magnesium or rare earth magnesium combined with gold spheroidizers added to molten iron before pouring to spheroidize graphite, giving the pipes the advantages of high strength, high elongation, impact resistance and good sealing. After long-term use, the outer wall of the pipe will produce more rust, requiring surface treatment of the ductile iron pipe.
[0003] Existing ductile iron pipes usually require manual use of grinding equipment to remove rust from the surface of the ductile iron pipes. This method has low rust removal efficiency, and manual operation will cause uneven force on the grinding area, resulting in unevenness, causing certain damage to the ductile iron pipes. In addition, manual grinding is not easy to rotate the ductile iron pipes, and the operation is inconvenient. Therefore, we propose a rust removal equipment for ductile iron pipe fittings. Utility Model Content
[0004] The purpose of the utility model is to provide a rust removal device for ductile iron pipe fittings. By setting a rotating component, specifically starting a motor to drive the roller to rotate, the roller drives the ductile iron pipe to rotate, and the roller will rotate with the ductile iron pipe. Since the ductile iron pipe is rotated and polished, the rust removal efficiency can be improved, and the force is more uniform, reducing the occurrence of unevenness, and solving the problem that manual operation will cause uneven force in the polishing area, thereby causing certain damage to the ductile iron pipe, and manual polishing is not easy to rotate the ductile iron pipe, which is inconvenient to operate.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a rust removal device for ductile iron pipe fittings, comprising a base, a ductile iron pipe is arranged above the base, two pressing assemblies are arranged above the ductile iron pipe, the two pressing assemblies contain the same parts inside, two groups of rotating assemblies are arranged on the top of the base, the two groups of rotating assemblies are symmetrically arranged, and the two groups of rotating assemblies contain the same parts inside;
[0007] The rotating assembly includes two fixed seats, which are symmetrically arranged. Rollers are rotatably connected inside the two fixed seats. A motor is fixedly connected to the left side of the fixed seat located at the back, and the right output end of the motor is fixedly connected to the left side of the roller. By setting the rotating assembly, specifically starting the motor to drive the roller to rotate, the roller drives the ductile iron pipe to rotate, and the roller will rotate with the ductile iron pipe. Since the ductile iron pipe is rotated and polished, the rust removal efficiency can be improved, and the force is more uniform, reducing the occurrence of unevenness.
[0008] Furthermore, the pressing assembly includes a fixed frame, a hydraulic cylinder is fixedly connected to the top of the fixed frame, a fixed rod is fixedly connected to the bottom output end of the hydraulic cylinder, a pressure seat is arranged below the fixed rod, and a plurality of rollers are rotatably connected inside the pressure seat. By setting the pressing assembly, specifically starting the hydraulic cylinder to drive the fixed rod to move downward, the pressure seat moves downward together, and the rollers at the bottom of the pressure seat are tightly attached to the ductile iron pipe under the action of the spring elasticity, which can prevent slipping during rotation, make the rotation more stable, and will not affect the rotation of the ductile iron pipe.
[0009] Furthermore, a limit rod is fixedly connected to the top of the pressure seat, and the top of the limit rod passes through the fixed rod and extends to the inside, the outer surface of the limit rod is slidably connected to the inner wall of the fixed rod, and a spring is fixedly connected to the top of the limit rod, and the top of the spring is fixedly connected to the top of the inner wall of the fixed rod. Since the roller on the pressure seat elastically clamps the ductile iron pipe, it will not affect the rotation of the ductile iron pipe.
[0010] Furthermore, the right side of the ductile iron pipe contacts the limiting plate 1, and the right side of the limiting plate 1 is rotatably connected to the connecting seat 1, and the left side of the ductile iron pipe contacts the limiting plate 2, and the left side of the limiting plate 2 is rotatably connected to the connecting seat 2, and the bottom of the connecting seat 2 is fixedly connected to the top of the base. When the ductile iron pipe rotates, it will drive the limiting plate 1 and the limiting plate 2 to rotate on the connecting seat 1 and the connecting seat 2 respectively, so it will not affect the rotation of the ductile iron pipe.
[0011] Furthermore, a slide groove is provided on the top of the base, and a movable seat is fixedly connected to the bottom of the connecting seat, and a bolt is connected to the internal thread of the movable seat. A sliding block is fixedly connected to the center of the bottom of the movable seat, and a slide groove is provided in the center of the sliding block. A sliding rod is slidably connected to the inner wall of the slide groove, and the left and right sides of the sliding rod are fixedly connected to the inner wall of the slide groove. The bottom of the movable seat contacts the top of the base, and the outer surface of the sliding block is slidably connected to the inner wall of the slide groove. The movable seat is pushed to move to the left, and the sliding block slides on the sliding rod. When the limit plate 1 contacts the ductile iron pipe, the bolt is turned clockwise to fix the movable seat, and the ductile iron pipe is limited by the limit plate 1 and the limit plate 2 to prevent the ductile iron pipe from deviating when it rotates, thereby improving the grinding effect.
[0012] Furthermore, a grinding device is provided on the back of the ductile iron pipe, the bottom of the fixed seat is fixedly connected to the top of the base, the outer surface of the roller contacts the outer surface of the ductile iron pipe, the bottom of the fixed frame is fixedly connected to the top of the base, the outer surface of the roller contacts the outer surface of the ductile iron pipe, the bottom of the grinding device is slidably connected to the top of the base, and a driving wheel is provided at the bottom of the grinding device, which can drive the grinding device to move left and right on the base, so as to facilitate rust removal at different positions of the ductile iron pipe.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model sets a rotating component, specifically, a starting motor drives the roller to rotate, and the roller drives the ductile iron pipe to rotate, and the roller will rotate along with the ductile iron pipe. Since the ductile iron pipe is rotated and polished, the rust removal efficiency can be improved, and the force is more uniform, reducing the occurrence of unevenness.
[0015] 2. The utility model sets a pressing component, specifically, starts the hydraulic cylinder to drive the fixed rod to move downward, and the pressure seat moves downward together. The roller at the bottom of the pressure seat is tightly attached to the ductile iron pipe under the action of the spring elasticity, which can prevent slipping during rotation, make the rotation more stable, and will not affect the rotation of the ductile iron pipe.
[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the back structure of the ductile iron pipe of the utility model;
[0020] Figure 3 This is a schematic diagram of the internal cross-sectional structure of the press seat of the utility model;
[0021] Figure 4 For this utility model Figure 3 A is a schematic diagram of the enlarged structure of the middle part;
[0022] Figure 5 The utility model is a schematic diagram of the overall structure of the limit plate.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1. Base; 11. Ductile iron pipe; 12. Pressing assembly; 121. Fixed frame; 122. Pressing seat; 221. Roller; 222. Limiting rod; 223. Fixed rod; 224. Spring; 123. Hydraulic cylinder; 13. Limiting plate 1; 131. Connecting seat 1; 132. Moving seat; 133. Bolt; 134. Sliding block; 135. Sliding rod; 14. Rotating assembly; 141. Fixed seat; 142. Roller; 143. Motor; 15. Limiting plate 2; 151. Connecting seat 2; 16. Grinding equipment; 17. Slide. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 As shown, the utility model is a rust removal device for ductile iron pipe fittings, comprising a base 1, a ductile iron pipe 11 is arranged above the base 1, two pressing assemblies 12 are arranged above the ductile iron pipe 11, the two pressing assemblies 12 contain the same parts inside, and two groups of rotating assemblies 14 are arranged on the top of the base 1, the two groups of rotating assemblies 14 are symmetrically arranged, and the two groups of rotating assemblies 14 contain the same parts inside;
[0027] The rotating assembly 14 includes two fixed seats 141, and the two fixed seats 141 are symmetrically arranged. A roller 142 is rotatably connected inside the two fixed seats 141. A motor 143 is fixedly connected to the left side of the fixed seat 141 located at the back, and the right output end of the motor 143 is fixedly connected to the left side of the roller 142. By setting the rotating assembly 14, specifically starting the motor 143 to drive the roller 142 to rotate, the roller 142 drives the ductile iron pipe 11 to rotate, and the roller 221 will rotate with the ductile iron pipe 11. Since the ductile iron pipe 11 is rotationally polished, the rust removal efficiency can be improved, and the force is more evenly applied, reducing the occurrence of unevenness.
[0028] The pressing assembly 12 includes a fixed frame 121, a hydraulic cylinder 123 is fixedly connected to the top of the fixed frame 121, a fixed rod 223 is fixedly connected to the bottom output end of the hydraulic cylinder 123, a pressure seat 122 is arranged below the fixed rod 223, and a plurality of rollers 221 are rotatably connected inside the pressure seat 122. By setting the pressing assembly 12, specifically starting the hydraulic cylinder 123 to drive the fixed rod 223 to move downward, the pressure seat 122 moves downward together, and the roller 221 at the bottom of the pressure seat 122 is tightly attached to the ductile iron pipe 11 under the elastic action of the spring 224, which can prevent slipping during rotation, make the rotation more stable, and will not affect the rotation of the ductile iron pipe 11.
[0029] The top of the pressure seat 122 is fixedly connected to a limiting rod 222, the top of the limiting rod 222 passes through the fixing rod 223 and extends to the inside, the outer surface of the limiting rod 222 is slidably connected to the inner wall of the fixing rod 223, the top of the limiting rod 222 is fixedly connected to a spring 224, and the top of the spring 224 is fixedly connected to the top of the inner wall of the fixing rod 223.
[0030] The right side of the ductile iron pipe 11 contacts the limiting disk 13, and the right side of the limiting disk 13 is rotatably connected to the connecting seat 131. The left side of the ductile iron pipe 11 contacts the limiting disk 2 15, and the left side of the limiting disk 2 15 is rotatably connected to the connecting seat 2 151, and the bottom of the connecting seat 2 151 is fixedly connected to the top of the base 1.
[0031] A slide groove 17 is provided at the top of the base 1, a movable seat 132 is fixedly connected to the bottom of the connecting seat 131, a bolt 133 is threadedly connected to the internal thread of the movable seat 132, a slider 134 is fixedly connected to the bottom center of the movable seat 132, a slide groove is provided at the center of the slider 134, a slide rod 135 is slidably connected to the inner wall of the slide groove, the left and right sides of the slide rod 135 are fixedly connected to the inner wall of the slide groove 17, the bottom of the movable seat 132 contacts the top of the base 1, and the outer surface of the slider 134 is slidably connected to the inner wall of the slide groove 17.
[0032] A grinding device 16 is provided on the back of the ductile iron pipe 11, the bottom of the fixed seat 141 is fixedly connected to the top of the base 1, the outer surface of the roller 142 contacts the outer surface of the ductile iron pipe 11, the bottom of the fixed frame 121 is fixedly connected to the top of the base 1, the outer surface of the roller 221 contacts the outer surface of the ductile iron pipe 11, and the bottom of the grinding device 16 is slidably connected to the top of the base 1.
[0033] A specific application of this embodiment is:
[0034] When in use, the ductile iron pipe 11 is placed on the rotating roller 142, so that the left side of the ductile iron pipe 11 contacts the right side of the limit plate 2 15, and then the movable seat 132 is pushed to move it to the left, and the slider 134 slides on the slide rod 135. When the limit plate 13 contacts the ductile iron pipe 11, the bolt 133 is turned clockwise to fix the movable seat 132. The ductile iron pipe 11 is limited by the limit plate 13 and the limit plate 2 15 to prevent the ductile iron pipe 11 from deviating when rotating, thereby improving the grinding effect. Subsequently, the hydraulic cylinder 123 is started to drive the fixing rod 223 to move downward, and the pressure seat 122 moves downward with it. When the roller 221 contacts the surface of the ductile iron pipe 11, the pressure seat 122 stops moving, and the fixing rod 223 continues to move a distance on the limit rod 222, and at the same time squeezes the spring 224, and the roller 221 at the bottom of the pressure seat 122 is elastically contacted with The ductile iron pipe 11 is tightly attached to prevent slipping during rotation, making the rotation more stable, and because it is elastically clamped, it will not affect the rotation of the ductile iron pipe 11. Subsequently, the motor 143 is started to drive the roller 142 to rotate, and the roller 142 drives the ductile iron pipe 11 to rotate, and the roller 221 will rotate with the ductile iron pipe 11, so that the ductile iron pipe 11 rotates more smoothly, and the limit plate 13 and the limit plate 2 15 rotate on the connecting seat 1 131 and the connecting seat 2 151 respectively. Finally, the surface of the ductile iron pipe 11 can be polished and rust-removed by the polishing equipment 16. Since the ductile iron pipe 11 is rotationally polished, the rust removal efficiency can be improved, and the force is more uniform, reducing the occurrence of unevenness. A driving wheel is provided at the bottom of the polishing equipment 16, which can drive the polishing equipment 16 to move left and right on the base 1, so as to facilitate the rust removal of different positions of the ductile iron pipe 11.
[0035] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0036] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A rust removal device for ductile iron pipe fittings, comprising a base (1), a ductile iron pipe (11) being arranged above the base (1), two pressing assemblies (12) being arranged above the ductile iron pipe (11), the two pressing assemblies (12) having the same parts inside, characterized in that: Two groups of rotating components (14) are arranged on the top of the base (1), the two groups of rotating components (14) are symmetrically arranged, and the parts contained in the two groups of rotating components (14) are the same; The rotating assembly (14) comprises two fixed seats (141), the two fixed seats (141) are symmetrically arranged, and the two fixed seats (141) are rotatably connected to a rotating roller (142) inside, and the left side of the fixed seat (141) located at the back is fixedly connected to a motor (143), and the right output end of the motor (143) is fixedly connected to the left side of the rotating roller (142).
2. The rust removal equipment for ductile iron pipe fittings according to claim 1 is characterized in that: The pressing assembly (12) comprises a fixing frame (121), the top of the fixing frame (121) is fixedly connected to a hydraulic cylinder (123), the bottom output end of the hydraulic cylinder (123) is fixedly connected to a fixing rod (223), a pressing seat (122) is arranged below the fixing rod (223), and a plurality of rollers (221) are rotatably connected inside the pressing seat (122).
3. The rust removal equipment for ductile iron pipe fittings according to claim 2 is characterized in that: The top of the pressure seat (122) is fixedly connected to a limiting rod (222); the top of the limiting rod (222) passes through the fixing rod (223) and extends to the inside; the outer surface of the limiting rod (222) is slidably connected to the inner wall of the fixing rod (223); the top of the limiting rod (222) is fixedly connected to a spring (224); the top of the spring (224) is fixedly connected to the top of the inner wall of the fixing rod (223).
4. The rust removal equipment for ductile iron pipe fittings according to claim 3 is characterized in that: The right side of the ductile iron pipe (11) contacts the first limiting plate (13), and the right side of the first limiting plate (13) is rotatably connected to the first connecting seat (131). The left side of the ductile iron pipe (11) contacts the second limiting plate (15), and the left side of the second limiting plate (15) is rotatably connected to the second connecting seat (151). The bottom of the second connecting seat (151) is fixedly connected to the top of the base (1).
5. The rust removal equipment for ductile iron pipe fittings according to claim 4 is characterized in that: The top of the base (1) is provided with a slide groove (17); the bottom of the connecting seat (131) is fixedly connected to a movable seat (132); a bolt (133) is threadedly connected to the inside of the movable seat (132); a slider (134) is fixedly connected to the center of the bottom of the movable seat (132); a slide groove is provided at the center of the slider (134); and a slide rod (135) is slidably connected to the inner wall of the slide groove.
6. The rust removal equipment for ductile iron pipe fittings according to claim 5, characterized in that: The left and right sides of the slide bar (135) are fixedly connected to the inner wall of the slide groove (17), the bottom of the movable seat (132) contacts the top of the base (1), and the outer surface of the slider (134) is slidably connected to the inner wall of the slide groove (17).
7. The rust removal equipment for ductile iron pipe fittings according to claim 4, characterized in that: A grinding device (16) is provided on the back of the ductile iron pipe (11), the bottom of the fixing seat (141) is fixedly connected to the top of the base (1), and the outer surface of the rotating roller (142) is in contact with the outer surface of the ductile iron pipe (11).
8. The rust removal equipment for ductile iron pipe fittings according to claim 7, characterized in that: The bottom of the fixing frame (121) is fixedly connected to the top of the base (1), the outer surface of the roller (221) is in contact with the outer surface of the ductile iron pipe (11), and the bottom of the grinding device (16) is slidably connected to the top of the base (1).