A mud-water separation device for dredger
By designing a mud-water separation device with crushing, vibration and derivation functions, the problem of easy blockage of the pipes of mud-water separation devices in the prior art is solved, the mud-water push effect is improved, and more efficient separation and treatment is achieved.
Patent Information
- Application Number
- CN202421323603.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-11
AI Technical Summary
When the mud-water separation device of existing dredgers is used, the pipes used to inject mud-water into the separation device are prone to blockage, which is inconvenient to stir the substances in the mud-injected pipe, resulting in poor sludge-water pushing effect.
A mud-water separation device including a separation assembly, an installation assembly, an anti-blocking assembly, a crushing assembly and an access assembly is designed. The mud and water are crushed by the crushing component, and the anti-blocking component vibrates and exports the mud and water to avoid clogging and improve the push effect of mud and water.
It effectively avoids pipeline blockage, improves the push effect of mud and water, and ensures the normal operation and efficiency of the separation device.
Smart Images
Figure CN222729643U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mud-water separation devices, and in particular relates to a mud-water separation device for a dredging vessel. Background Art
[0002] The mud-water separation device for a dredger is a device used to separate water from the mud dredged from the bottom of a river or a lake by the dredger. During the movement of the hull, the dredged mud and water need to be discharged in time to reduce the gravity inside the hull and to dredge more silt at one time. However, when the mud-water separation device of a dredger in the prior art is in use, the pipe for injecting mud and water on the separation device is prone to blockage, which makes it inconvenient to stir the material in the mud injection pipe and difficult to improve the pushing effect of the mud and water. Further improvement is needed. Utility Model Content
[0003] In order to overcome the problem that the mud-water separation device of the dredger in the prior art is easily blocked in the pipe for injecting mud and water when in use, it is inconvenient to stir the material in the mud injection pipe and it is difficult to improve the pushing effect of the mud and water.
[0004] The technical solution of the utility model is: a mud-water separation device for a dredger, comprising a separation component; also comprising an installation component, a first anti-blocking component, a second anti-blocking component, a crushing component and an access component; an installation component for installation is provided at the upper end of the separation component; a first anti-blocking component for preventing blocking is provided on the installation component; a second anti-blocking component for preventing blocking is provided on the first anti-blocking component; a crushing component for crushing is provided on the second anti-blocking component; and an access component for accessing mud and water is provided on the crushing component.
[0005] Preferably, when in use, the mud and water pumped out by the mud pump are connected to the access component, the mud and water will enter the crushing component, the crushing component is turned on to crush the mud and water to prevent impurities in the mud and water from clogging the pipe body, and then the mud and water will enter the second anti-blocking component, the second anti-blocking component is turned on to vibrate the mud and water in the second anti-blocking component, and the mud and water will flow into the first anti-blocking component after being vibrated. The first anti-blocking component can be turned on to send the mud and water into the installation component, and finally the mud and water fall into the separation component and are separated from the mud and water, and the water body flows out through the separation component, which solves the problem that when the mud and water separation device of the dredger in the prior art is in use, the pipe on the separation device for injecting mud and water is prone to blockage, it is inconvenient to stir the material in the mud injection pipe, and it is difficult to improve the pushing effect of the mud and water.
[0006] Preferably, the separation assembly includes a separation box, a first trough body, a supporting block, a filter plate, a mounting pipe and a water outlet pipe; the first trough body is opened at the rear end of the separation box; the supporting blocks are fixedly connected to the inner walls of the front and rear ends of the separation box; the filter plate is movably arranged on the upper end of the supporting block; the mounting pipe is threadedly installed at the right end of the separation box; the water outlet pipe is threadedly installed on the inner wall of the mounting pipe, and the filter plate is placed on the upper end of the supporting block, the muddy part of the muddy water can be filtered by the filter plate, and the water will flow out through the mounting pipe and the water outlet pipe.
[0007] Preferably, the installation assembly includes an installation groove, a support frame, a weight block, a first fixed cylinder and a first fixed tube; a installation groove is formed through the upper end of the separation box; a support frame is fixedly connected to the inner wall of the upper end of the separation box; a weight block is movably provided on the inner wall of the installation groove; the lower end of the weight block is fitted with the upper end of the support frame; the first fixed cylinder is fixedly connected through the upper and lower ends of the weight block; the first fixed tube is threadedly installed on the inner wall of the first fixed cylinder, and the weight block is placed on the upper end of the support frame so that the outer wall of the weight block is fitted with the inner wall of the installation groove, thereby realizing the quick placement of the weight block.
[0008] Preferably, the first anti-blocking component includes a brake box, a through hole, a first motor, a bracket, a rotating rod, a limiting ring, a gear ring, a screw and a gear; the front end of the first fixed tube is fixedly connected to the brake box; a through hole is opened through the front end of the brake box; the front end of the brake box is fixedly connected to the first motor; the rear end of the output shaft of the first motor passes through the front end of the brake box and is fixedly connected to a gear; the inner wall of the brake box is fixedly connected to the bracket; the front and rear ends of the bracket are rotatably installed with a rotating rod; the outer wall of the rotating rod is fixedly connected to two limiting rings; the ends of the two limiting rings that are close to each other are fitted with the front and rear ends of the bracket; the outer wall of the rotating rod is fixedly connected to the gear ring; the gear ring and the gear are meshed with each other; the rear end outer wall of the rotating rod is fixedly connected to the screw, and when the first motor is turned on to make the gear rotate, the gear will drive the gear ring to rotate, and the gear ring will drive the rotating rod to rotate, and the rotating rod drives the screw to rotate, which will discharge the muddy water passing through the brake box backwards.
[0009] Preferably, the second anti-blocking component includes a second fixed tube, a first bent tube, a fixed block and a threaded column; the front end of the brake box is fixedly connected to the second fixed tube; the inner wall of the second fixed tube and the inner wall of the through hole are in the same plane; the first bent tube is threadedly installed on the inner wall of the other end of the second fixed tube; the inner and outer walls of the first bent tube are fixedly connected with fixed blocks in a through-type manner; threaded columns are threadedly installed at both ends of the fixed block; a vibrating rod is fixedly connected to one end of the threaded column close to the center of the first bent tube, and the threaded column is threadedly installed in the screw holes through-opened at both ends of the fixed block. Turning on the vibrating rod can vibrate the mud and water in the first bent tube, which can effectively prevent drowning and blockage inside the first bent tube.
[0010] Preferably, the crushing assembly includes a crushing box, a second motor and a crushing knife; the lower end of the first curved pipe is fixedly connected to the crushing box; the upper end of the crushing box is fixedly connected to the second motor; the lower end of the output shaft of the second motor passes through the crushing box and is fixedly connected to the crushing knife. When the sludge is injected into the interior of the crushing box, the second motor is turned on to rotate the crushing knife, so that the muddy water can be crushed to prevent large particles of impurities from clogging subsequent pipelines.
[0011] Preferably, the access component includes a fixed plate, a second fixed cylinder, a second curved pipe, a third fixed pipe, a plug and a flange; the fixed plate is fixedly connected to the inner wall of the lower end of the crushing box; the second fixed cylinder is fixedly connected to the lower end of the fixed plate in a through-type manner; the second curved pipe is threadedly installed on the inner wall of the lower end of the second fixed cylinder; a plurality of third fixed pipes are fixedly connected to the second curved pipe in a through-type manner; the plug is threadedly installed on the inner wall of the third fixed pipe; the other end of the second curved pipe is fixedly connected to the flange, and when the inside of the second curved pipe is blocked, the plug is manually rotated to remove the plug from the inner wall of the third fixed pipe, so that the inside of the second curved pipe can be easily cleaned.
[0012] Beneficial effects of the utility model:
[0013] 1. After the sludge is injected into the crushing box, the second motor is turned on to rotate the crushing knife, and the muddy water can be crushed to prevent large particles of impurities from clogging the subsequent pipeline. The threaded column is threadedly installed in the screw holes through the two ends of the fixed block, and the vibrating rod is turned on to vibrate the muddy water in the first curved pipe, which can effectively prevent drowning and blockage in the first curved pipe. The first motor is turned on to rotate the gear, the gear will drive the gear ring to rotate, the gear ring will drive the rotating rod to rotate, and the rotating rod will drive the screw to rotate, which will lead the muddy water in the brake box backwards, solving the problem that the mud-water separation device of the dredger in the prior art is easily blocked in the pipeline for injecting muddy water on the separation device when in use, which makes it inconvenient to stir the material in the mud injection pipe and difficult to improve the pushing effect of muddy water;
[0014] 2. When the second elbow is blocked, manually rotate the plug to remove it from the inner wall of the third fixed tube, which can facilitate the cleaning of the inside of the second elbow. The threaded column is easy to disassemble and assemble quickly, so it is convenient to maintain and replace the vibrating rod;
[0015] 3. Place the filter plate on the upper end of the bearing block. The muddy part of the muddy water can be filtered by the filter plate, and the water will flow out through the installation pipe and the outlet pipe. Place the weight block on the upper end of the support frame so that the outer wall of the weight block fits with the inner wall of the installation groove, which can realize the quick placement of the weight block. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a three-dimensional structural schematic diagram of a mud-water separation device for a dredger of the utility model;
[0017] Figure 2 What is shown is a three-dimensional structural schematic diagram of a separation component of a mud-water separation device for a dredger of the utility model;
[0018] Figure 3 What is shown is a three-dimensional disassembled structural schematic diagram of an installation component of a mud-water separation device for a dredger of the utility model;
[0019] Figure 4 What is shown is a three-dimensional disassembled structural schematic diagram of a first anti-blocking component of a mud-water separation device for a dredger of the utility model;
[0020] Figure 5 Shown is a three-dimensional structural schematic diagram of a second anti-blocking component and a crushing component of a mud-water separation device for a dredger of the utility model;
[0021] Figure 6 What is shown is a three-dimensional structural schematic diagram of an access component of a mud-water separation device for a dredger of the utility model;
[0022] Figure 7 What is shown is a three-dimensional structural schematic diagram of a threaded column of a mud-water separation device for a dredger according to the utility model.
[0023] The marks in the accompanying drawings are: 1-separation component, 101-separation box, 102-first trough body, 103-bearing block, 104-filter plate, 105-installation pipe, 106-water outlet pipe, 2-installation component, 201-installation groove, 202-support frame, 203-weight block, 204-first fixed cylinder, 205-first fixed pipe, 3-first anti-blocking component, 301-brake box, 302-through hole, 303-first motor, 304-bracket, 305-rotation rod, 306- Limiting ring, 307-tooth ring, 308-screw, 309-gear, 4-second anti-blocking component, 401-second fixed tube, 402-first bent tube, 403-fixed block, 404-threaded column, 405-vibrating rod, 5-crushing component, 501-crushing box, 502-second motor, 503-crushing knife, 6-access component, 601-fixed plate, 602-second fixed cylinder, 603-second bent tube, 604-third fixed tube, 605-plug, 606-flange. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0025] See also Figure 1The utility model provides an embodiment: a mud-water separation device for a dredger, comprising a separation component 1; further comprising a mounting component 2, a first anti-blocking component 3, a second anti-blocking component 4, a crushing component 5 and an access component 6; a mounting component 2 for installation is provided at the upper end of the separation component 1; a first anti-blocking component 3 for preventing blocking is provided on the mounting component 2; a second anti-blocking component 4 for preventing blocking is provided on the first anti-blocking component 3; a crushing component 5 for crushing is provided on the second anti-blocking component 4; an access component 6 for accessing mud and water is provided on the crushing component 5.
[0026] See also Figure 2 In the present embodiment, the separation assembly 1 comprises a separation box 101, a first trough body 102, a bearing block 103, a filter plate 104, a mounting pipe 105 and a water outlet pipe 106; the first trough body 102 is provided at the rear end of the separation box 101; the bearing blocks 103 are fixedly connected to the inner walls of the front and rear ends of the separation box 101; the filter plate 104 is movably provided at the upper end of the bearing block 103; the mounting pipe 105 is threadedly installed at the right end of the separation box 101; the water outlet pipe 106 is threadedly installed on the inner wall of the mounting pipe 105.
[0027] See also Figure 3 In this embodiment, the installation component 2 includes a mounting groove 201, a support frame 202, a weight 203, a first fixed cylinder 204 and a first fixed tube 205; the upper end of the separation box 101 is penetrated with a mounting groove 201; the upper inner wall of the separation box 101 is fixedly connected with a support frame 202; the inner wall of the mounting groove 201 is movably provided with a weight 203; the lower end of the weight 203 is fitted with the upper end of the support frame 202; the upper and lower ends of the weight 203 are penetrated and fixedly connected with the first fixed cylinder 204; the inner wall of the first fixed cylinder 204 is threadedly installed with a first fixed tube 205.
[0028] See also Figure 4 In this embodiment, the first anti-blocking component 3 includes a brake box 301, a through hole 302, a first motor 303, a bracket 304, a rotating rod 305, a limiting ring 306, a gear ring 307, a screw 308 and a gear 309; the front end of the first fixed tube 205 is fixedly connected to the brake box 301; the front end of the brake box 301 is penetrated by a through hole 302; the front end of the brake box 301 is fixedly connected to the first motor 303; the rear end of the output shaft of the first motor 303 penetrates the brake box 30 1 is fixedly connected with a gear 309 at the front end; a bracket 304 is fixedly connected with the inner wall of the brake box 301; a rotating rod 305 is rotatably installed through the front and rear ends of the bracket 304; two limiting rings 306 are fixedly connected to the outer wall of the rotating rod 305; one end of the two limiting rings 306 close to each other fits with the front and rear ends of the bracket 304; a toothed ring 307 is fixedly connected to the outer wall of the rotating rod 305; the toothed ring 307 and the gear 309 are meshed with each other; a screw 308 is fixedly connected to the outer wall of the rear end of the rotating rod 305.
[0029] See also Figure 5 and 7 In this embodiment, the second anti-blocking component 4 includes a second fixed tube 401, a first bent tube 402, a fixed block 403 and a threaded column 404; the front end of the brake box 301 is fixedly connected to the second fixed tube 401; the inner wall of the second fixed tube 401 and the inner wall of the through hole 302 are in the same plane; the inner wall of the other end of the second fixed tube 401 is fixedly threaded with the first bent tube 402; the inner and outer walls of the first bent tube 402 are fixedly connected with the fixed block 403 in a through-type manner; the two ends of the fixed block 403 are threadedly installed with threaded columns 404; the end of the threaded column 404 close to the center of the first bent tube 402 is fixedly connected to a vibrating rod 405; the crushing component 5 includes a crushing box 501, a second motor 502 and a crushing knife 503; the lower end of the first bent tube 402 is fixedly connected to the crushing box 501; the upper end of the crushing box 501 is fixedly connected to the second motor 502; the lower end of the output shaft of the second motor 502 passes through the crushing box 501 and is fixedly connected to the crushing knife 503.
[0030] See also Figure 6 In this embodiment, the access component 6 includes a fixed plate 601, a second fixed cylinder 602, a second curved pipe 603, a third fixed pipe 604, a plug 605 and a flange 606; the inner wall of the lower end of the crushing box 501 is fixedly connected with the fixed plate 601; the lower end of the fixed plate 601 is fixedly connected with the second fixed cylinder 602 in a through-type manner; the inner wall of the lower end of the second fixed cylinder 602 is threadedly installed with the second curved pipe 603; a plurality of third fixed pipes 604 are fixedly connected to the second curved pipe 603 in a through-type manner; the inner wall of the third fixed pipe 604 is threadedly installed with a plug 605; the other end of the second curved pipe 603 is fixedly connected with a flange 606.
[0031] When working, the weight block 203 is placed on the upper end of the support frame 202, so that the outer wall of the weight block 203 fits the inner wall of the installation groove 201, and the mud outlet pipe of the mud pump is connected to the second curved pipe 603. When the sludge is injected into the inside of the crushing box 501 through the second curved pipe 603, the second motor 502 is turned on to make the crushing knife 503 rotate, so that the muddy water can be crushed to prevent large particles of impurities from clogging the subsequent pipelines;
[0032] The threaded column 404 is threadedly installed in the screw holes provided at both ends of the fixing block 403. The vibrating rod 405 is turned on to vibrate the muddy water in the first curved pipe 402, which can effectively prevent drowning from being blocked inside the first curved pipe 402. The first motor 303 is turned on to rotate the gear 309, which drives the gear ring 307 to rotate, and the gear ring 307 drives the rotating rod 305 to rotate. The rotating rod 305 drives the screw rod 308 to rotate, and the muddy water in the brake box 301 is discharged backwards.
[0033] The filter plate 104 is placed on the upper end of the bearing block 103, and the muddy part of the muddy water can be filtered by the filter plate 104, and the water will flow out through the installation pipe 105 and the outlet pipe 106;
[0034] When the interior of the second curved pipe 603 is clogged, the plug 605 is manually rotated to remove the plug 605 from the inner wall of the third fixed pipe 604 , so that the interior of the second curved pipe 603 can be easily cleaned.
[0035] Through the above steps, when in use, the muddy water pumped out by the mud pump is connected to the access component 6, and the muddy water will enter the crushing component 5. The crushing component 5 is turned on to crush the muddy water to prevent impurities in the muddy water from clogging the pipe body, and then the muddy water will enter the second anti-blocking component 4. The second anti-blocking component 4 is turned on to vibrate the muddy water in the second anti-blocking component 4. After being vibrated, the muddy water will flow into the first anti-blocking component 3. The first anti-blocking component 3 can be turned on to send the muddy water into the installation component 2, and finally the muddy water falls into the separation component 1 and is separated from the muddy water, and the water body flows out through the separation component 1, which solves the problem that when the mud-water separation device of the dredger in the prior art is in use, the pipe used to inject muddy water on the separation device is prone to blockage, it is inconvenient to stir the material in the mud injection pipe, and it is difficult to improve the pushing effect of the muddy water.
[0036] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A mud-water separation device for a dredger, comprising a separation component (1); characterized in that: The separation assembly (1) further comprises an installation assembly (2), a first anti-blocking assembly (3), a second anti-blocking assembly (4), a crushing assembly (5) and an access assembly (6); the upper end of the separation assembly (1) is provided with an installation assembly (2) for installation; the installation assembly (2) is provided with a first anti-blocking assembly (3) for preventing blockage; the first anti-blocking assembly (3) is provided with a second anti-blocking assembly (4) for preventing blockage; the second anti-blocking assembly (4) is provided with a crushing assembly (5) for crushing; and the crushing assembly (5) is provided with an access assembly (6) for accessing muddy water.
2. The mud-water separation device for a dredger according to claim 1, characterized in that: The separation assembly (1) comprises a separation box (101), a first tank body (102), a bearing block (103), a filter plate (104), a mounting pipe (105) and a water outlet pipe (106); the first tank body (102) is provided at the rear end of the separation box (101); the bearing blocks (103) are fixedly connected to the inner walls of the front and rear ends of the separation box (101); the filter plate (104) is movably arranged at the upper end of the bearing block (103); the mounting pipe (105) is threadedly installed at the right end of the separation box (101); and the water outlet pipe (106) is threadedly installed on the inner wall of the mounting pipe (105).
3. The mud-water separation device for a dredger according to claim 2, characterized in that: The mounting assembly (2) comprises a mounting groove (201), a support frame (202), a weight (203), a first fixed tube (204) and a first fixed pipe (205); the upper end of the separation box (101) is provided with a mounting groove (201); the inner wall of the upper end of the separation box (101) is fixedly connected to the support frame (202); the inner wall of the mounting groove (201) is movably provided with a weight (203); the lower end of the weight (203) and the upper end of the support frame (202) are fitted; the upper and lower ends of the weight (203) are fixedly connected with the first fixed tube (204); the inner wall of the first fixed tube (204) is threadedly mounted with the first fixed tube (205).
4. The mud-water separation device for a dredger according to claim 3, characterized in that: The first anti-blocking component (3) comprises a brake box (301), a through hole (302), a first motor (303), a bracket (304), a rotating rod (305), a limiting ring (306), a gear ring (307), a screw rod (308) and a gear (309); the front end of the first fixed tube (205) is fixedly connected to the brake box (301); the front end of the brake box (301) is penetrated by a through hole (302); the front end of the brake box (301) is fixedly connected to the first motor (303); the output shaft of the first motor (303) is The rear end passes through the brake box (301) and is fixedly connected to the front end thereof with a gear (309); the inner wall of the brake box (301) is fixedly connected to a bracket (304); a rotating rod (305) is rotatably installed through the front and rear ends of the bracket (304); two limiting rings (306) are fixedly connected to the outer wall of the rotating rod (305); the ends of the two limiting rings (306) close to each other are fitted to the front and rear ends of the bracket (304); a toothed ring (307) is fixedly connected to the outer wall of the rotating rod (305); the toothed ring (307) and the gear (309) are meshed with each other; A screw rod (308) is fixedly connected to the outer wall of the rear end of the rotating rod (305).
5. The mud-water separation device for a dredger according to claim 4, characterized in that: The second anti-blocking component (4) comprises a second fixed tube (401), a first curved tube (402), a fixed block (403) and a threaded column (404); the front end of the brake box (301) is fixedly connected to the second fixed tube (401); the inner wall of the second fixed tube (401) and the inner wall of the through hole (302) are in the same plane; the inner wall of the other end of the second fixed tube (401) is fixedly threadedly installed with the first curved tube (402); the inner and outer walls of the first curved tube (402) are fixedly connected with the fixed block (403) in a through-type manner; the two ends of the fixed block (403) are fixedly threadedly installed with the threaded column (404); and one end of the threaded column (404) close to the center of the first curved tube (402) is fixedly connected to a vibrating rod (405).
6. The mud-water separation device for a dredger according to claim 5, characterized in that: The crushing assembly (5) comprises a crushing box (501), a second motor (502) and a crushing knife (503); the crushing box (501) is fixedly connected to the lower end of the first curved pipe (402); the second motor (502) is fixedly connected to the upper end of the crushing box (501); the lower end of the output shaft of the second motor (502) passes through the crushing box (501) and is fixedly connected to the crushing knife (503).
7. The mud-water separation device for a dredger according to claim 6, characterized in that: The access assembly (6) comprises a fixing plate (601), a second fixing tube (602), a second curved tube (603), a third fixing tube (604), a plug (605) and a flange (606); the fixing plate (601) is fixedly connected to the inner wall of the lower end of the crushing box (501); the second fixing tube (602) is fixedly connected to the lower end of the fixing plate (601) in a through-type manner; A second curved pipe (603) is threadedly mounted on the inner wall of the lower end of the second fixed tube (602); a plurality of third fixed pipes (604) are fixedly connected through the second curved pipe (603); a plug (605) is threadedly mounted on the inner wall of the third fixed pipe (604); and a flange (606) is fixedly connected to the other end of the second curved pipe (603).