Carding machine with easy disassembly and replacement of parts

By designing a combined structure of sliding card plate, fixed handrail and hinge on the card machine, the convenient disassembly and replacement of card parts is achieved, solving the problem of inconvenient disassembly of existing card machines, improving work efficiency and reducing pollution.

CN222729992UActive Publication Date: 2025-04-08SICHUAN ZHUOYA TEXTILE CO LTD
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Patent Information

Application Number
CN202421568451.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-04-08
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

Existing card machines are inconvenient when disassembling and replacing parts, resulting in reduced working efficiency.

Method used

A card machine is designed to facilitate parts disassembly and replacement. Through a combined structure of sliding clamping plate, fixed handrails and hinges, it realizes the easy disassembly of the card machine case and the quick replacement of parts.

Benefits of technology

This design greatly simplifies the disassembly and replacement process of parts, improves work efficiency, and reduces internal pollution through the coordination of vacuum plates, air pumps and filter frames.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cotton spinning processing, specifically to a carding machine that is easy to disassemble and replace parts, including a carding machine case, two first fixed frames are fixedly installed at the front end of the carding machine case, a cotton feeding roller is rotatably installed between the two first fixed frames, a dust suction plate is installed at the upper end of the carding machine case, an air pump is installed at the upper end of the dust suction plate, and a filter frame is slidably installed inside the carding machine case. The improved carding machine that is easy to disassemble and replace parts is detached from the protrusion above the second side baffle by sliding the sliding card plate, and then the fixed armrest is pulled, and the fixed armrest drives the second side baffle to rotate along the hinge to the side end position of the first side baffle, and then the fixed armrest is continued to be pulled backward, and the fixed armrest will drive the first side baffle and other parts to slide along the connecting rod toward the rear of the carding machine case, so that the internal parts of the device can be easily disassembled and replaced when the device is in use, thereby improving the practicality of the device.
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Description

Technical Field

[0001] The utility model relates to the technical field of cotton spinning processing, in particular to a cotton carding machine with easy disassembly and replacement of parts. Background Art

[0002] The carding machine is used to process cotton fiber and chemical fiber. It belongs to textile machinery. According to the spinning process, carding is an important process. The working principle of the carding machine is to open, comb and remove impurities from the cotton (fiber) rolls sent from the previous process or the oily cotton (chemical fiber) layer supplied by the cotton box, so that all the curled cotton loops become basically straight single fibers. In the process, the broken seeds, impurities and short fibers left over from the cleaning process are removed, and then cotton strips of a certain specification are integrated and stored in cotton tubes for use in the drawing process.

[0003] At present, most of the existing carding machines are semi-enclosed structures when used in production. Various parts of the machine body and the outer shell are spliced ​​with each other using structures such as threads. It is very inconvenient to use when the internal parts of the device need to be disassembled and replaced, which easily reduces work efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a carding machine that is easy to disassemble and replace parts, so as to solve the problems raised in the above background technology. To achieve the above purpose, the utility model provides the following technical solutions: a carding machine that is easy to disassemble and replace parts, comprising a carding machine case, two first fixing frames are fixedly installed at the front end of the carding machine case, a cotton feeding roller is rotatably installed between the two first fixing frames, a first rotating motor is installed at the side end of the carding machine case, a first side baffle is slidably installed at the side end of the carding machine case, a second side baffle is rotatably installed at the side end of the first side baffle, a dust suction plate is installed at the upper end of the carding machine case, an air suction pump is installed at the upper end of the dust suction plate, and a filter frame is slidably installed inside the carding machine case.

[0005] Further preferably, the first rotating motor and the side end of the cotton feeding roller are sleeved with the same first transmission belt, a licker-in roller is rotatably installed inside the carding machine case, a second rotating motor is installed on the side end of the carding machine case on the same side as the first rotating motor, and a second transmission belt is sleeved between the first rotating motor and the second rotating motor.

[0006] Further preferably, a connecting rod is fixedly installed on the side end of the carding machine case on the same side as the first rotating motor is installed, and the first side baffle is slidably installed on the side end of the carding machine case through an internal opening in cooperation with the connecting rod.

[0007] Further preferably, a fixing block is fixedly mounted on the upper end portion of the first side baffle, and a sliding clamping plate is slidably mounted on the outer surface of the fixing block.

[0008] Further preferably, the second side baffle and the side end of the first side baffle are jointly equipped with two hinges, the second side baffle and the first side baffle are rotatably connected via the hinges, and a fixed armrest is fixedly installed on the side end of the second side baffle.

[0009] Further preferably, two second fixing frames are fixedly mounted on the side end of the carding machine housing away from the connecting rod, and the wool sticking cylinders are rotatably mounted inside the two second fixing frames.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] In the utility model, the sliding card plate is slid off from the protrusion above the second side baffle, and then the fixed armrest is pulled, the fixed armrest drives the second side baffle to rotate along the hinge to the side end position of the first side baffle, and then the fixed armrest is continued to be pulled backward, the fixed armrest will drive the first side baffle and other parts to slide along the connecting rod toward the rear of the cotton carding machine case, so that the internal parts of the device can be easily disassembled and replaced when the device is in use, thereby improving the practicality of the device.

[0012] In the utility model, when the device is in use, the vacuum pump cooperates with the dust suction plate to collect impurities such as lint inside the device, and cooperates with the filter frame to block it. Then, after use, the filter frame is pulled, and the lint sticking tube is cooperated to clean and collect the lint, so that the internal pollution of the device can be reduced when the device is in use, and the work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the box structure of the utility model carding machine;

[0014] Figure 2 This is a schematic diagram of the structure of the cotton feeding roller of the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the first side baffle of the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the vacuum pump of the utility model.

[0017] In the figure: 1, cotton carding machine body; 11, first fixed frame; 12, cotton feeding roller; 13, first transmission belt; 14, first rotating motor; 15, licker-in roller cylinder; 16, second rotating motor; 17, second transmission belt; 18, connecting rod; 19, second fixed frame; 2, first side baffle; 21, fixed block; 22, sliding card plate; 23, hinge; 24, second side baffle; 25, fixed armrest; 26, filter frame; 27, dust suction plate; 28, vacuum pump; 29, wool sticking cylinder. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figures 1 to 4 The utility model provides a technical solution: a carding machine that is easy to disassemble and replace parts, including a carding machine case 1, two first fixing frames 11 are fixedly installed on the front end of the carding machine case 1, a cotton feeding roller 12 is rotatably installed between the two first fixing frames 11, a first rotating motor 14 is installed on the side end of the carding machine case 1, a first side baffle 2 is slidably installed on the side end of the carding machine case 1, a second side baffle 24 is rotatably installed on the side end of the first side baffle 2, a dust suction plate 27 is installed on the upper end of the carding machine case 1, an air suction pump 28 is installed on the upper end of the dust suction plate 27, and a filter frame 26 is slidably installed inside the carding machine case 1.

[0020] In this embodiment, Figure 1 As shown, the first rotating motor 14 and the side end of the cotton feeding roller 12 are sleeved with the same first transmission belt 13, a licker-in roller 15 is rotatably installed inside the cotton carding machine case 1, a second rotating motor 16 is installed on the side end of the cotton carding machine case 1 on the same side as the first rotating motor 14, and a second transmission belt 17 is sleeved between the first rotating motor 14 and the second rotating motor 16. This structure can install the main device parts between the cotton carding machine case 1 and the first side baffle 2, so as to protect them conveniently and also expose them when the first side baffle 2 and other parts are opened.

[0021] In this embodiment, Figure 1 As shown, a connecting rod 18 is fixedly installed on the side end of the carding machine case 1 on the same side as the first rotating motor 14 is installed, and the first side baffle 2 is slidably installed on the side end of the carding machine case 1 through the internal opening and in cooperation with the connecting rod 18. This structure can cooperate with the groove below the first side baffle 2 through the connecting rod 18, so that the first side baffle 2 can be slid along the connecting rod 18 during use, which is convenient for adjustment.

[0022] In this embodiment, Figure 1 As shown, a fixed block 21 is fixedly installed on the upper end of the first side baffle 2, and a sliding card plate 22 is slidably installed on the outer surface of the fixed block 21. This structure can slide the sliding card plate 22 left and right along the fixed block 21 through the sliding card plate 22 sleeved on the outer surface of the fixed block 21 above the first side baffle 2, thereby fixing the second side baffle 24 when in use.

[0023] In this embodiment, Figure 1 As shown, the second side baffle 24 and the side end portion of the first side baffle 2 are jointly installed with two hinges 23, the second side baffle 24 and the first side baffle 2 are rotatably connected by the hinges 23, and a fixed armrest 25 is fixedly installed on the side end portion of the second side baffle 24. This structure can drive the second side baffle 24 to rotate along the hinge 23 by pulling the fixed armrest 25. While the second side baffle 24 rotates, it continues to approach the first side baffle 2, thereby partially folding and placing the first side baffle 2.

[0024] In this embodiment, Figure 1 As shown, two second fixing frames 19 are fixedly mounted on the side end of the carding machine housing 1 away from the connecting rod 18, and the wool sticking cylinders 29 are rotatably mounted inside the two second fixing frames 19.

[0025] The use method and advantages of the utility model: When the carding machine with easy disassembly and replacement of parts is used, the working process is as follows:

[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, first, when in use, the user places the device on a horizontal surface, picks up the carding machine case 1, installs two first fixing frames 11 on the front side of the carding machine case 1, then installs the feeding roller 12 between the two first fixing frames 11, then installs the first rotating motor 14 on the side end of the carding machine case 1, then installs the second rotating motor 16 below the first rotating motor 14, then installs the licker-in roller cylinder 15 inside the carding machine case 1, then installs the connecting rod 18 on the side end of the carding machine case 1 on the same side as the first rotating motor 14, then uses the first transmission belt 13 to connect the first rotating motor 14 with the feeding roller 12, and uses the second transmission belt 17 to connect the licker-in roller cylinder 15 with the second The motor 16 is turned to connect, and then the user picks up the first side baffle 2, installs the fixing block 21 above the first side baffle 2, and then sleeves the sliding card plate 22 on the outer surface of the fixing block 21, and then picks up the second side baffle 24, and installs two hinges 23 on the side ends of the second side baffle 24 and the first side baffle 2, and then connects along the two hinges 23, and then installs the fixed handrail 25 on the same side of the second side baffle 24, and then slides the assembled first side baffle 2 along the internal groove and the connecting rod 18 to install it on the side end of the carding machine case 1, and then installs two second fixing frames 19 on the side end of the carding machine case 1 away from the first side baffle 2, and installs a hair sticking device between the two second fixing frames 19. The filter frame 26 is then slidably installed in the slot above the carding machine case 1, and then the dust suction plate 27 is installed above the carding machine case 1, and the air pump 28 is installed above the dust suction plate 27. When the user disassembles and replaces the internal parts of the device, the user first slides the sliding card plate 22 along the fixed block 21 toward the side of the carding machine case 1, and disengages the sliding card plate 22 from the protrusion above the second side baffle 24, and then pulls the second side baffle 24 along the fixed armrest 25. With the cooperation of the hinge 23, the second side baffle 24 rotates to the side end position of the first side baffle 2, and then continues to pull the fixed armrest 25. The fixed armrest 25 cooperates with the internal groove of the first side baffle 2 and the connecting rod 18 to drive the first side baffle 2 to the carding machine case 1. The cotton machine case 1 slides backward to expose the entire side end of the device, so as to facilitate the replacement of the internal parts of the device. When the device is in use, the vacuum pump 28 can be started, and the vacuum pump 28 cooperates with the dust suction plate 27 to collect the impurities such as hair floating inside the device and attach them to the inside of the filter frame 26. After the work is completed, the filter frame 26 is pulled outward, and the outer surface of the lower part of the filter frame 26 will be close to the outer surface of the hair sticking tube 29. The hair is collected by the hair sticking tube 29, so that the filter frame 26 is quickly cleaned. After repeated pulling and pulling several times, the cleaning of the filter frame 26 can be completed, and then the filter frame 26 can be put back into the device, and the hair sticking tube 29 can be disassembled for processing.

[0027] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A carding machine for facilitating the disassembly and replacement of parts, comprising a carding machine housing (1), characterized in that: Two first fixing frames (11) are fixedly mounted on the front end of the combing machine case (1), a cotton feeding roller (12) is rotatably mounted between the two first fixing frames (11), a first rotating motor (14) is mounted on the side end of the combing machine case (1), a first side baffle (2) is slidably mounted on the side end of the combing machine case (1), a second side baffle (24) is rotatably mounted on the side end of the first side baffle (2), a dust suction plate (27) is mounted on the upper end of the combing machine case (1), an air suction pump (28) is mounted on the upper end of the dust suction plate (27), and a filter screen frame (26) is slidably mounted inside the combing machine case (1).

2. The carding machine for easy disassembly and replacement of parts according to claim 1, characterized in that: The first rotating motor (14) and the side end of the cotton feeding roller (12) are sleeved with the same first transmission belt (13); a licker-in roller (15) is rotatably installed inside the cotton combing machine housing (1); a second rotating motor (16) is installed at the side end of the cotton combing machine housing (1) on the same side as the side where the first rotating motor (14) is installed; and a second transmission belt (17) is sleeved between the first rotating motor (14) and the second rotating motor (16).

3. The carding machine for easy disassembly and replacement of parts according to claim 1, characterized in that: A connecting rod (18) is fixedly mounted on the side end of the carding machine housing (1) on the same side as the first rotating motor (14), and the first side baffle (2) is slidably mounted on the side end of the carding machine housing (1) through an internal opening in cooperation with the connecting rod (18).

4. The carding machine for easy disassembly and replacement of parts according to claim 1, characterized in that: A fixing block (21) is fixedly mounted on the upper end of the first side baffle (2), and a sliding clamping plate (22) is slidably mounted on the outer surface of the fixing block (21).

5. The carding machine for easy disassembly and replacement of parts according to claim 1, characterized in that: The second side baffle (24) and the side end of the first side baffle (2) are jointly equipped with two hinges (23); the second side baffle (24) and the first side baffle (2) are rotatably connected via the hinges (23); and a fixed handrail (25) is fixedly installed on the side end of the second side baffle (24).

6. The carding machine for easy disassembly and replacement of parts according to claim 1, characterized in that: Two second fixing frames (19) are fixedly mounted on the side end of the carding machine housing (1) away from the connecting rod (18), and wool sticking cylinders (29) are rotatably mounted inside the two second fixing frames (19).