An electric lifting door system for a tow station
By designing electric lifting doors and filtering devices in the tow station, the problems of poor sealing effect and low dust removal efficiency are solved, and more efficient dust removal and flocculation removal effects and automated operations are achieved.
Patent Information
- Application Number
- CN202421439631.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing wire tow station sealing effect is poor, which affects the dust removal efficiency of negative pressure fans. The dust removal relies on a single negative pressure fan, which has poor effect.
A tow station electric lifting door system is designed, including lifting door, motor, scanning device and filtering device. Automatic opening and closing is achieved through lifting of the lifting door and driving of the motor, and dust removal and flocculation removal of the tow pack is achieved by combining the filter box and the air pump.
The sealing effect of the tow station is improved, avoiding external air affecting the negative pressure fan, improving the dust removal efficiency, and reducing the intensity of manual operation.
Smart Images

Figure CN222731365U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a lifting door system, in particular to an electric lifting door system for a tow station, belonging to the technical field of tow stations. Background Art
[0002] The tow station is a supporting facility for the filter rod forming machine in the filter rod forming workshop of the cigarette factory. It is installed at the tail of the filter rod forming machine to convey acetate fiber, the main raw material of the filter tip, to the filter rod forming machine. At present, tobacco production equipment has basically achieved fully automated production, and only the initial process flow of some production lines still requires manual participation. The technological upgrading of tobacco processing equipment will help to further improve the level of intelligence in the workshop, reduce manual labor intensity, and promote the upgrading of the factory's manufacturing capabilities.
[0003] At present, the tow stations in the filter rod forming workshops of various cigarette factories generally have the following problems: the tow station adopts anti-static transparent curtain cloth. Although the operator can observe the internal operation status of the equipment from all directions, the sealing effect of the curtain cloth is not good, which is not conducive to the dust removal of the upper negative pressure fan, absorbs the flying catkins of acetate fiber, and affects the working efficiency of the negative pressure fan. In addition, the curtain cloth is hung on the guide rail with hooks, and its own weight is heavy. It is easy to be damaged by repeated pulling and opening; the tow station built with aluminum profiles effectively solves the problems of sealing and durability, but the full manual operation cannot realize the automation of the opening and closing of the feed door; the rolling door solution realizes the automatic opening and closing of the sealed door, but the soft material roller shutter needs to rely on its own weight to achieve the smooth descent of the roller shutter when it falls, and there is a hidden danger of unsmooth descent, and the opaque material is not conducive to observing the internal working conditions. At the same time, the dust removal operation relies only on a single negative pressure fan, which makes the dust removal effect poor. Utility Model Content
[0004] The utility model proposes an electric lifting door system for a tow station to solve the problem in the prior art that the sealing effect of the tow station is poor, which affects the dust removal operation of the negative pressure fan, and at the same time solves the problem that the dust removal operation has only a single negative pressure fan, resulting in poor dust removal effect.
[0005] The utility model is implemented through the following technical scheme: an electric lifting door system of a tow station, comprising a base plate, a shell is fixed to the upper surface of the base plate, a negative pressure fan for dust removal is installed on the top of the shell, the input end of the negative pressure fan is connected to the shell, the output end of the negative pressure fan is connected to an external collection device, an opening and closing device is provided on the front side of the shell, the opening and closing device includes a lifting door, a filtering device is installed on the left side of the shell, and the input end of the filtering device is connected to the lifting door.
[0006] The opening and closing device also includes a fixed plate, a track plate is fixed to the bottom surface of the fixed plate, the track plate is fixed to the shell, the lifting door is slidably connected to the track plate, and the opening and closing device is opened and closed by lifting and lowering the lifting door.
[0007] The opening and closing device also includes two horizontal plates, which are respectively fixed to the left and right sides of the lifting door. Support plates are fixed to the left and right sides of the shell. Motors are installed on the upper surfaces of the support plates. Threaded rods are installed at the output ends of the motors. The threaded rods are threadedly connected to the horizontal plates. The lifting door can be driven to rise and fall through the output ends of the motors, thereby completing the automation of the opening and closing of the lifting door.
[0008] The filtering device includes a filter box, a chamber is provided on the bottom surface of the lifting door, an input end of the filter box is connected with the chamber via a telescopic hose, an air pump is installed on the left side of the filter box, the air pump is connected with the filter box, and the air circulation is driven by the air pump to realize the extraction of dust.
[0009] The filtering device also includes a filter plate, which is arranged inside the filter box. A handle is installed on the side of each filter plate. The air entering the filter box can be filtered through the filter plate, and the filter plate can be pulled out and cleaned through the handle.
[0010] An auxiliary plate is installed on the front of the lifting door, a scanning device is installed on the bottom of the auxiliary plate, and the scanning device is electrically connected to the motor.
[0011] The left and right sides and the back of the shell are both provided with openings, and acrylic plates are installed at the opening positions, through which the situation inside the shell can be observed at any time.
[0012] The utility model provides an electric lifting door system for a tow station, which has the following beneficial effects:
[0013] 1. The electric lifting door system of the tow station is designed with a lifting door and a motor and a scanning device. When the tow package is placed inside the shell, the lifting door can fall down to contact the bottom plate and form a seal to prevent outside air from entering and affecting the normal operation of the negative pressure fan, thereby solving the problem of poor sealing effect of the tow station in the prior art.
[0014] 2. The electric lifting door system of the tow station is provided with a chamber on the bottom surface of the lifting door, and the input end of the filter box is connected with the chamber. When the tow package passes through the lifting door, the bottom surface of the lifting door moves to the upper surface of the tow package to extract the flying fluff on the upper surface of the tow package, so that the tow package is dusted and de-flocculated before entering the outer shell, thereby improving the overall dust and de-flocculation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the utility model;
[0016] Figure 2 It is a side view of the housing of the utility model;
[0017] Figure 3 It is a schematic diagram of the rise of the lifting door of the utility model;
[0018] Figure 4 It is a structural schematic diagram of the filtering device of the utility model.
[0019] Description of Reference Numerals
[0020] 1. Bottom plate; 2. Casing; 3. Negative pressure fan; 4. Opening and closing device; 5. Filter device;
[0021] 401, lifting door; 402, fixing plate; 403, track plate; 404, cross plate; 405, support plate; 406, motor; 407, threaded rod;
[0022] 501, filter box; 502, air pump; 503, filter plate; 504, handle;
[0023] 6. Auxiliary board; 7. Scanning device; 8. Acrylic board. DETAILED DESCRIPTION
[0024] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The embodiment of the utility model provides an electric lifting door system for a tow station, including a base plate 1, a shell 2 is fixed to the upper surface of the base plate 1, a negative pressure fan 3 for dust removal is installed on the top of the shell 2, the input end of the negative pressure fan 3 is connected to the shell 2, and the output end of the negative pressure fan 3 is connected to an external collection device, an opening and closing device 4 is arranged on the front of the shell 2, and the opening and closing device 4 includes a lifting door 401, and a filtering device 5 is installed on the left side of the shell 2, and the input end of the filtering device 5 is connected to the lifting door 401.
[0025] Please refer to Figure 1 - Figure 3The opening and closing device 4 also includes a fixed plate 402, a track plate 403 is fixed to the bottom surface of the fixed plate 402, the track plate 403 is fixed to the shell 2, the lifting door 401 is slidably connected to the track plate 403, and the opening and closing device 4 is completed by the lifting of the lifting door 401. The opening and closing device 4 also includes two horizontal plates 404, and the horizontal plates 404 are respectively fixed to the left and right sides of the lifting door 401. The left and right sides of the shell 2 are fixed with support plates 405, and the upper surfaces of the support plates 405 are installed with motors 406. The motor 406 uses a motor 406 of Mitsubishi HG-SN202J-S100. The output end of the motor 406 is installed with a threaded rod 407, and the threaded rod 407 is threadedly connected to the horizontal plate 404. The lifting door 401 can be driven to lift through the output end of the motor 406, thereby completing the automation of the opening and closing of the lifting door 401.
[0026] Please refer to Figure 2 and Figure 4 The filtering device 5 includes a filter box 501, a chamber is provided on the bottom surface of the lifting door 401, the input end of the filter box 501 is connected with the chamber through a telescopic hose, an air pump 502 is installed on the left side of the filter box 501, the air pump 502 is connected with the filter box 501, the air circulation is driven by the air pump 502 to realize the extraction of dust, the filtering device 5 also includes a filter plate 503, the filter plate 503 is arranged inside the filter box 501, and a handle 504 is installed on the side of each filter plate 503, the air entering the filter box 501 can be filtered by the filter plate 503, and the filter plate 503 can be pulled out by the handle 504 to clean the filter plate 503.
[0027] Please refer to Figure 1 and Figure 3 An auxiliary plate 6 is installed on the front of the lifting door 401, and a scanning device 7 is installed on the bottom of the auxiliary plate 6. The scanning device 7 is used to scan the tow package passing under the lifting door 401 to obtain the position information of the tow package, and then combine with the controller to control the working state of the motor 406 to control the movement state of the lifting door 401, so as to drive the bottom of the lifting door 401 to contact the tow package. Openings are opened on the left and right sides and the back of the shell 2, and acrylic plates 8 are installed at the opening positions. The situation inside the shell 2 can be observed at any time through the acrylic plates 8.
[0028] When the utility model is in use: first, the motor 406 drives the lifting door 401 to rise, and after the lifting door 401 rises, the silk bundle is moved to the bottom of the lifting door 401, and then the scanning device 7 is used to obtain the position information of the silk bundle and feed it back to the controller, and the controller is used to control the working state of the motor 406, which can drive the bottom surface of the lifting door 401 to contact the bottom of the silk bundle, and then start the air pump 502, and the air pump 502 drives the air flow to extract the flying fluff on the upper surface of the silk bundle, so that the silk bundle is dusted and fluffed before entering the outer shell 2, thereby improving the overall dust and fluff removal efficiency.
[0029] Then, when the tow package is completely moved to the inside of the shell 2, the lifting door 401 can fall down to contact the bottom plate 1 and form a seal, preventing outside air from entering and affecting the normal operation of the negative pressure fan 3, thereby solving the problem of poor sealing effect of the tow station in the prior art.
[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A tow station electric lift door system, comprising a base plate (1), characterized in that: A housing (2) is fixed on the upper surface of the base plate (1); a negative pressure fan (3) for dust removal is installed on the top of the housing (2); an input end of the negative pressure fan (3) is connected to the housing (2); an output end of the negative pressure fan (3) is connected to an external collection device; an opening and closing device (4) is arranged on the front of the housing (2); the opening and closing device (4) includes a lifting door (401); a filtering device (5) is installed on the left side of the housing (2); an input end of the filtering device (5) is connected to the lifting door (401).
2. The electric lifting door system of a tow station according to claim 1, characterized in that: The opening and closing device (4) further comprises a fixing plate (402), a track plate (403) being fixed to the bottom surface of the fixing plate (402), the track plate (403) being fixed to the outer shell (2), and the lifting door (401) being slidably connected to the track plate (403).
3. The electric lifting door system of a tow station according to claim 1, characterized in that: The opening and closing device (4) further comprises two transverse plates (404), the transverse plates (404) being respectively fixed to the left and right sides of the lifting door (401), the left and right sides of the housing (2) being fixed with support plates (405), the upper surfaces of the support plates (405) being mounted with motors (406), the output ends of the motors (406) being mounted with threaded rods (407), the threaded rods (407) being threadedly connected to the transverse plates (404).
4. The electric lifting door system of a tow station according to claim 1, characterized in that: The filtering device (5) comprises a filtering box (501), a chamber is provided on the bottom surface of the lifting door (401), an input end of the filtering box (501) is connected to the chamber via a telescopic hose, an air pump (502) is installed on the left side surface of the filtering box (501), and the air pump (502) is connected to the filtering box (501).
5. The electric lifting door system of a tow station according to claim 1, characterized in that: The filtering device (5) further comprises a filtering plate (503), wherein the filtering plate (503) is arranged inside the filtering box (501), and a handle (504) is installed on the side of each filtering plate (503).
6. The electric lifting door system of a tow station according to claim 1, characterized in that: An auxiliary plate (6) is installed on the front surface of the lifting door (401), a scanning device (7) is installed on the bottom surface of the auxiliary plate (6), and the scanning device (7) is electrically connected to the motor (406).
7. The electric lifting door system of a tow station according to claim 1, characterized in that: The left and right side surfaces and the back surface of the housing (2) are both provided with openings, and acrylic plates (8) are installed at the opening positions.