Brake pad wear detection device
By designing a brake pad wear detection device that includes resistance testing contacts and resistance rods, the problem that traditional monitoring methods cannot detect brake pad wear in time is solved, real-time monitoring and high safety are achieved, and it is suitable for large-scale applications.
Patent Information
- Application Number
- CN202421646574.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The traditional brake pad wear monitoring method relies on manual inspection and cannot monitor the brake pad wear in time, affecting driving safety.
A brake pad wear detection device is designed, using resistance testing contacts and resistance rods to detect the wear of the brake pad through sliding contacts, and is connected to the vehicle ECU through a circuit to display the wear of the brake pad in real time.
Real-time monitoring of brake pad wear is achieved, driving safety is improved, easy to maintain, low cost, and is suitable for large-scale applications.
Smart Images

Figure CN222732005U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of brake systems, in particular to a brake pad wear detection device. Background Art
[0002] As the motorcycle is used for a longer time, the brake pads will gradually wear out, affecting the braking performance, and may even cause brake failure, endangering driving safety. Therefore, real-time monitoring of brake pad wear is crucial to ensure driving safety. Traditional brake pad wear monitoring methods basically rely on manual inspection and cannot monitor brake pad wear in a timely manner. Summary of the invention
[0003] In view of the above-mentioned deficiencies in the prior art, the utility model provides a brake pad wear detection device, which has a simple structure, is economical and can reliably detect brake pad wear so that the driver can understand the condition of the brake pad in time.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A brake pad wear detection device, characterized in that it includes a first brake pad fixing seat, a second brake pad fixing seat, a resistance test contact, a slide rail fixing seat, and fixing bolts, wherein the first brake pad fixing seat is arranged on a left brake pad mounting plate, the second brake pad fixing seat is arranged on a right brake pad mounting plate, the resistance test contact is fixed on the first brake pad fixing seat, the second brake pad fixing seat is provided with a resistance rod that is in sliding contact with the resistance test contact, the slide rail fixing seat is fixed to the caliper by fixing bolts, and the first brake pad fixing seat is slidably matched with the slide rail fixing seat.
[0006] Furthermore, the first brake pad fixing seat has two mounting ears, the mounting ears have connecting holes, the first brake pad fixing seat has a transverse through hole, and an embedding groove is arranged at one end of the transverse through hole, and the resistance test contact is embedded in the embedding groove.
[0007] Furthermore, the resistance test contact has a circular ring portion coaxially arranged with the transverse through hole.
[0008] Furthermore, the second brake pad fixing seat has mounting ears installed on both sides of the right brake pad mounting plate, the mounting ears have connecting holes, and the front end of the resistor rod is slidably fitted in the transverse through hole.
[0009] Furthermore, the first brake pad fixing seat has a T-shaped slot, and the slide rail fixing seat has a guide rail portion that slides with the T-shaped slot.
[0010] Furthermore, the resistance test contact and the resistance rod are connected to the vehicle ECU through a circuit, and the brake pad thickness value is displayed on the instrument in an intuitive graphical form.
[0011] The beneficial effects of the utility model include: 1. Real-time monitoring: the system can monitor the wear of the brake pads in real time to ensure that the driver is aware of the status of the brake system at any time.
[0012] 2. Easy to maintain: Compared with traditional mechanical monitoring, resistive sensors are easier to install and maintain.
[0013] 3. Cost-effectiveness: The system uses simple resistive sensors, which are reusable, low-cost and suitable for large-scale applications.
[0014] 4. Improve safety: By promptly reminding drivers to replace brake pads, safety accidents caused by excessive wear of brake pads can be effectively avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the explosion structure of the utility model. DETAILED DESCRIPTION
[0017] The present invention will be further described in detail below in conjunction with specific embodiments and drawings.
[0018] A kind of Figure 1-2 The brake pad wear detection device shown includes a first brake pad fixing seat 1, a second brake pad fixing seat 2, a resistance test contact 3, a slide rail fixing seat 4, and a fixing bolt 5, wherein the first brake pad fixing seat 1 is arranged on the left brake pad mounting plate 6, and the first brake pad fixing seat 1 has two mounting ears, and the mounting ears have connecting holes for being sleeved on the brake pad moving guide column. The second brake pad fixing seat 2 is arranged on the right brake pad mounting plate 7, and the second brake pad fixing seat 2 has mounting ears installed on both sides of the right brake pad mounting plate 7, and the mounting ears have connecting holes, and the installation method is the same as that of the first brake pad fixing seat 1.
[0019] The resistance test contact 3 is fixed on the first brake pad fixing seat 1, and the second brake pad fixing seat 2 is provided with a resistance rod 8 that is in sliding contact with the resistance test contact 3. The first brake pad fixing seat 1 has a transverse through hole, and an embedding groove 9 is provided at one end of the transverse through hole, and the resistance test contact 3 is embedded in the embedding groove 9. The resistance test contact 3 has a circular ring portion 31 that is coaxially arranged with the transverse through hole. The front end of the resistance rod 8 is slidably fitted in the transverse through hole. The resistance test contact 3 and the resistance rod 8 are connected to the vehicle ECU 10 through a circuit, and the brake pad thickness value is displayed on the instrument in an intuitive graphical form.
[0020] When the brake pad is worn during use, the first brake pad holder 1 and the second brake pad holder 2 approach each other, the resistance rod 8 carried by the second brake pad holder 2 is inserted into the first brake pad holder 1, and the resistance that can be received by the resistance test contact 3 changes, and the resistance change signal is transmitted to the ECU, and the ECU calculates the wear degree of the brake pad according to the received signal, and converts the information into a digital signal. Finally, the digital signal is sent to the display screen on the motorcycle instrument, and the wear condition of the brake pad is displayed through a specific icon or numerical value. The second brake pad holder 2 is made of conductive material, and its cylindrical section is made of resistive material. When the brake pad is worn, the resistance rod carried by the second brake pad holder 2 is inserted into the first brake pad holder 1, and the resistance that can be received by the resistance test contact becomes smaller. By measuring the change of the resistance value, the wear degree of the brake pad can be accurately judged.
[0021] The slide rail fixing seat 4 is fixed to the caliper by fixing bolts 5, and the first brake pad fixing seat 1 is slidably matched with the slide rail fixing seat 4. In order to make the first brake pad fixing seat 1 move smoothly, the first brake pad fixing seat 1 has a T-slot, and the slide rail fixing seat 4 has a guide rail portion 41 slidably matched with the T-slot.
[0022] The technical solutions provided by the embodiments of the present invention are introduced in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the embodiments of the present invention. The description of the above embodiments is only applicable to help understand the principles of the embodiments of the present invention. At the same time, for those skilled in the art, according to the embodiments of the present invention, there will be changes in the specific implementation methods and application scopes. In summary, the content of this specification should not be understood as a limitation on the present invention.
Claims
1. A brake pad wear detection device, characterized in that: The invention comprises a first brake pad fixing seat (1), a second brake pad fixing seat (2), a resistance test contact (3), a slide rail fixing seat (4), and a fixing bolt (5), wherein the first brake pad fixing seat (1) is arranged on a left brake pad mounting plate (6), the second brake pad fixing seat (2) is arranged on a right brake pad mounting plate (7), the resistance test contact (3) is fixed on the first brake pad fixing seat (1), the second brake pad fixing seat (2) is provided with a resistance rod (8) which is in sliding contact with the resistance test contact (3), the slide rail fixing seat (4) is fixed on the caliper by means of a fixing bolt (5), and the first brake pad fixing seat (1) is in sliding cooperation with the slide rail fixing seat (4).
2. A brake pad wear detection device according to claim 1, characterized in that: The first brake pad fixing seat (1) has two mounting ears, the mounting ears have connecting holes, the first brake pad fixing seat (1) has a transverse through hole, and an embedding groove (9) is arranged at one end of the transverse through hole, and the resistance test contact (3) is embedded in the embedding groove (9).
3. A brake pad wear detection device according to claim 2, characterized in that: The resistance test contact (3) has a circular ring portion (31) arranged coaxially with the transverse through hole.
4. A brake pad wear detection device according to claim 2, characterized in that: The second brake pad fixing seat (2) has mounting ears mounted on both sides of the right brake pad mounting plate (7), the mounting ears have connecting holes, and the front end of the resistor rod (8) is slidably fitted in the transverse through hole.
5. A brake pad wear detection device according to claim 2, characterized in that: The first brake pad fixing seat (1) is provided with a T-shaped slot (11), and the slide rail fixing seat (4) is provided with a guide rail portion (41) which is slidably matched with the T-shaped slot.
6. A brake pad wear detection device according to claim 1, characterized in that: The resistance test contact (3) and the resistance rod (8) are connected to the vehicle ECU (10) through a circuit, and the brake pad thickness value is displayed on the instrument in an intuitive graphical form.