Air compressor series constant pressure device

By designing a series constant pressure device of the air compressor, the series connection of multiple gas storage tanks and the constant pressure components of the current air compressor gas storage tank are not constant, and the constant pressure state and gas loss are reduced inside the gas storage tank are achieved.

CN222732617UActive Publication Date: 2025-04-08遵义海螺盘江水泥有限责任公司
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Patent Information

Application Number
CN202421489669.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-08
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing air compressor automatic drainage device for gas storage tanks cannot be drained at a constant pressure due to the drainage of a single gas storage tank, resulting in large gas loss and frequent maintenance.

Method used

A series constant pressure device of air compressor is designed. By setting up three gas storage tanks and connected drain pipes, and setting a constant pressure component on one side of the drain pipe, including a ball valve, a connecting pipe, a PB-68 automatic drain valve and a drain port, the series connection and pressure constant control between the gas storage tanks are achieved.

Benefits of technology

The constant pressure state inside the gas storage tank is realized, which reduces gas loss, reduces maintenance frequency and cost, and ensures the constant pressure of each gas storage tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air compressor series constant pressure device, which belongs to the technical field of air compressors, comprises an air tank and a drain pipe, wherein the number of the air tanks is three, the drain pipe is arranged at the bottom of the air tank and is connected to the air tank, and a constant pressure component is arranged on one side of the drain pipe. The application is provided with a constant pressure component and a slipknot, and when in use, a plurality of air tanks are connected in series with each other through a connecting pipe, and then a ball valve is installed on each air tank for constant pressure control, and automatic drainage is performed uniformly through the PB‑68 automatic drain valve, so that the connecting pipe and the inside of the air tank reach a constant pressure, and the gas loss of the air tank is reduced. At the same time, the slipknots arranged at multiple positions solve the problem of pressure loss of a single air tank due to maintenance, thereby effectively reducing the loss of a single gas, reducing the cost of replacement of spare parts and maintenance, and ensuring the effect of constant pressure of each air tank.
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Description

Technical Field

[0001] The utility model relates to the technical field of air compressors, in particular to a series constant pressure device for air compressors. Background Art

[0002] During the air compression process of the air compressor, the water vapor in the air will be compressed. When the air cools, the water vapor will condense into water. These water droplets are deposited at the bottom of the gas tank. If they are not removed in time, they will accumulate into a large amount of water. This water will corrode the gas tank and the inner wall of the pipeline, and in severe cases, it will damage the pneumatic equipment.

[0003] After the existing air compressor inputs the compressed air into the air tank, the compressed air is stably supplied from the air tank to the gas-consuming equipment. Since the water vapor in the compressed air will condense in the air tank to form water accumulation, the water accumulation in the air tank needs to be manually opened at regular intervals to drain the water, which is not safe and inefficient.

[0004] The existing patent (Announcement No.: CN201858138U) is an automatic drainage device for an air compressor gas tank. This utility model does not require manual timed drainage, has high safety, high efficiency, simple structure, low cost, high reliability and long service life.

[0005] In view of the above problems, existing patents have provided solutions. However, in actual use, since a single gas storage tank is used for drainage, the pressure cannot be kept constant, resulting in large gas loss and frequent inspection and maintenance.

[0006] For this purpose, a constant pressure device connected in series with an air compressor is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide an air compressor series constant pressure device, which can solve the problem that in the actual use of the existing air compressor gas tank automatic drainage device, due to the drainage of a single gas tank, the pressure cannot be constant, resulting in large gas loss and frequent inspection and maintenance.

[0008] To achieve the above object, the utility model provides the following technical solution: an air compressor is connected in series with a constant pressure device, comprising an air storage tank and a drain pipe, the number of the air storage tanks is three, the drain pipe is arranged at the bottom of the air storage tank and is connected to the air storage tank, and a constant pressure component is arranged on one side of the drain pipe;

[0009] The constant pressure assembly includes a ball valve, a connecting pipe, a PB-68 automatic drain valve and a drain port. The three ball valves are respectively arranged at one end of the three drain pipes away from the gas tank. The connecting pipe is arranged between the three ball valves and is connected to the drain pipe through the ball valve. The PB-68 automatic drain valve is arranged on one side of the connecting pipe. The drain port is arranged at the drain end of the PB-68 automatic drain valve. The diameters of the ball valve and the connecting pipe are both 15 mm.

[0010] Preferably, three slip knots are provided on one side of the connecting pipe for facilitating maintenance of the connecting pipe, and the diameter of the slip knot is 15 mm.

[0011] Preferably, pressure regulators for assisting pressure control are provided at the connections between the three ball valves and the connecting pipes.

[0012] Preferably, a storage bin is provided at the bottom of the PB-68 automatic drain valve, a guide pipe is provided on one side of the storage bin, the guide pipe is connected to the external drainage system, and a filter plate is inserted inside the storage bin.

[0013] Preferably, a support plate is provided at the bottom of the PB-gas storage tank, and a support groove is provided at one side of the support plate, and the support groove is used to cooperate with the drainage pipe support.

[0014] Preferably, a filter chamber is provided on one side of the PB-connecting pipe, and a filter core is provided inside the filter chamber.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. This application is provided with a constant pressure component and a slipknot. When in use, multiple gas tanks are connected in series through a connecting pipe, and then a ball valve is installed on each gas tank to control the constant pressure. The PB-68 automatic drain valve is used for unified automatic drainage, which will make the connecting pipe and the inside of the gas tank reach a constant pressure, reducing the gas loss of the gas tank. At the same time, the slipknots set in multiple positions solve the problem of pressure loss of a single gas tank due to maintenance, thereby effectively reducing the loss of a single gas, reducing the cost of spare parts replacement and maintenance, and ensuring the constant pressure of each gas tank.

[0017] 2. The present application is provided with a pressure regulator, a storage bin, a guide pipe, a filter plate, a support plate, a support groove, a filter bin and a filter element. When in use, the pressure regulator can be used to assist in pressure control. When the PB-68 automatic drain valve discharges water through the drain outlet, the water will first pass through the filter plate to filter out impurities to prevent clogging of the drainage pipe, and then be discharged into the external drainage system through the guide pipe at the bottom of the storage bin to prevent pollution to the surrounding environment. The support plate and the support groove can support the drainage pipe. When the water flows inside the connecting pipe, it will pass through the filter bin and the filter element. The filter bin and the filter element will filter large impurities in the water flow and prevent them from clogging the PB-68 automatic drain valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 This is the overall structural view of the utility model;

[0020] Figure 2 This is a connection diagram of the constant pressure component of the utility model;

[0021] Figure 3 for Figure 2 Schematic diagram of the local structure;

[0022] Figure 4 It is a schematic diagram of the connection between the filter bin and the filter element of the utility model.

[0023] Description of reference numerals:

[0024] 1. Gas storage tank; 2. Drain pipe; 3. Constant pressure assembly; 301. Ball valve; 302. Connecting pipe; 303. PB-68 automatic drain valve; 304. Drain outlet; 401. Slipknot; 402. Pressure regulator; 403. Storage bin; 404. Guide pipe; 405. Filter plate; 406. Support plate; 407. Support groove; 408. Filter bin; 409. Filter element. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figures 1 to 4 , the utility model provides a technical solution:

[0027] The air compressor series constant pressure device comprises an air storage tank 1 and a drain pipe 2. The number of the air storage tanks 1 is three. The drain pipe 2 is arranged at the bottom of the air storage tank 1 and is connected to the air storage tank 1. A constant pressure component 3 is arranged on one side of the drain pipe 2.

[0028] The constant pressure assembly 3 includes a ball valve 301, a connecting pipe 302, a PB-68 automatic drain valve 303 and a drain outlet 304. The three ball valves 301 are respectively arranged at one end of the three drain pipes 2 away from the gas storage tank 1. The connecting pipe 302 is arranged between the three ball valves 301 and is connected to the drain pipe 2 through the ball valve 301. The PB-68 automatic drain valve 303 is arranged on one side of the connecting pipe 302. The drain outlet 304 is arranged at the drain end of the PB-68 automatic drain valve 303. The diameters of the ball valve 301 and the connecting pipe 302 are both 15 mm.

[0029] Specifically, Figure 2 As shown, three slip knots 401 are provided on one side of the connecting pipe 302 for facilitating maintenance of the connecting pipe 302 , and the diameter of the slip knot 401 is 15 mm.

[0030] When in use, multiple gas tanks 1 are connected in series through the connecting pipe 302, and then a ball valve 301 is installed on each gas tank 1 to control the constant pressure. The PB-68 automatic drain valve 303 is used to automatically drain the water, so that the connecting pipe 302 and the inside of the gas tank 1 reach a constant pressure, reducing the gas loss of the gas tank 1. At the same time, the slip knots 401 set at multiple positions solve the problem of pressure loss of a single gas tank 1 due to maintenance, thereby effectively reducing the loss of a single gas, reducing the cost of spare parts replacement and maintenance, and ensuring the constant pressure of each gas tank 1.

[0031] Specifically, Figure 3 As shown, pressure regulators 402 for assisting pressure control are provided at the connection points between the three ball valves 301 and the connecting pipes 302 .

[0032] Specifically, Figure 3 As shown, a storage bin 403 is provided at the bottom of the PB-68 automatic drain valve 303, a flow guide pipe 404 is provided on one side of the storage bin 403, the flow guide pipe 404 is connected to the external drainage system, and a filter plate 405 is inserted into the interior of the storage bin 403

[0033] Specifically, Figure 3 As shown, a support plate 406 is provided at the bottom of the PB-gas storage tank 1, and a support groove 407 is provided on one side of the support plate 406, and the support groove 407 is used to cooperate with the drainage pipe 2 for support.

[0034] Specifically, Figure 4 As shown, a filter chamber 408 is disposed on one side of the PB-connecting pipe 302 , and a filter element 409 is disposed inside the filter chamber 408 .

[0035] When in use, the pressure regulator 402 can be used to assist in pressure control. When the PB-68 automatic drain valve 303 drains water through the drain port 304, the water will first pass through the filter plate 405 to filter out impurities to prevent clogging of the drain pipe 2, and then be discharged into the external drainage system through the guide pipe 404 at the bottom of the storage bin 403 to prevent pollution to the surrounding environment. The support plate 406 and the support groove 407 can support the drain pipe 2. When the water flows inside the connecting pipe 302, it will pass through the filter bin 408 and the filter core 409. The filter bin 408 and the filter core 409 will filter out large impurities in the water flow to prevent clogging of the PB-68 automatic drain valve 303.

[0036] By adopting the above technical solution, the problem that the existing automatic drainage device of the air compressor gas tank 1 cannot maintain constant pressure during actual use, resulting in large gas loss and frequent inspection and maintenance due to the drainage of a single gas tank 1 is solved.

[0037] When the present application is used, firstly, multiple gas storage tanks 1 are connected in series through the connecting pipe 302, and then a ball valve 301 is installed on each gas storage tank 1 to control the constant pressure. The PB-68 automatic drain valve 303 is used to automatically drain the water, so that the connecting pipe 302 and the inside of the gas storage tank 1 can reach a constant pressure, thereby reducing the gas loss of the gas storage tank 1. At the same time, the slip knots 401 arranged at multiple positions solve the problem of pressure loss of a single gas storage tank 1 due to maintenance, thereby effectively reducing the loss of a single gas, reducing the cost of replacement of spare parts and maintenance, and ensuring the effect of constant pressure of each gas storage tank 1. The pressure regulator 402 can be used for auxiliary To assist in controlling pressure, when the PB-68 automatic drain valve 303 drains water through the drain port 304, the water will first filter out impurities through the filter plate 405 to prevent clogging of the drain pipe 2, and then be discharged into the external drainage system through the guide pipe 404 at the bottom of the storage bin 403 to prevent pollution to the surrounding environment. The support plate 406 and the support groove 407 can support the drain pipe 2. When the water flows inside the connecting pipe 302, it will pass through the filter bin 408 and the filter core 409. The filter bin 408 and the filter core 409 will filter out large impurities in the water flow to prevent clogging of the PB-68 automatic drain valve 303.

Claims

1. An air compressor series constant pressure device, comprising an air storage tank (1) and a drainage pipe (2), wherein the number of the air storage tanks (1) is three, and the drainage pipe (2) is arranged at the bottom of the air storage tank (1) and is connected to the air storage tank (1), characterized in that: A constant pressure component (3) is provided on one side of the drainage pipe (2); The constant pressure assembly (3) comprises a ball valve (301), a connecting pipe (302), a PB-68 automatic drain valve (303) and a drain outlet (304). The three ball valves (301) are respectively arranged at one end of the three drain pipes (2) away from the gas storage tank (1). The connecting pipe (302) is arranged between the three ball valves (301) and is connected to the drain pipe (2) through the ball valve (301). The PB-68 automatic drain valve (303) is arranged on one side of the connecting pipe (302). The drain outlet (304) is arranged at the drain end of the PB-68 automatic drain valve (303). The diameters of the ball valve (301) and the connecting pipe (302) are both 15 mm.

2. The air compressor series constant pressure device according to claim 1, characterized in that: Three slip knots (401) are provided on one side of the connecting pipe (302) for facilitating maintenance of the connecting pipe (302), and the diameter of the slip knot (401) is 15 mm.

3. The air compressor series constant pressure device according to claim 1, characterized in that: The connection points between the three ball valves (301) and the connecting pipe (302) are all provided with pressure regulators (402) for assisting pressure control.

4. The air compressor series constant pressure device according to claim 1, characterized in that: A storage bin (403) is provided at the bottom of the PB-68 automatic drainage valve (303), a flow guide pipe (404) is provided on one side of the storage bin (403), the flow guide pipe (404) is connected to an external drainage system, and a filter plate (405) is inserted into the interior of the storage bin (403).

5. The air compressor series constant pressure device according to claim 1, characterized in that: A support plate (406) is provided at the bottom of the gas storage tank (1), and a support groove (407) is provided at one side of the support plate (406). The support groove (407) is used to cooperate with the drainage pipe (2) for support.

6. The air compressor series constant pressure device according to claim 1, characterized in that: A filter chamber (408) is provided on one side of the connecting pipe (302), and a filter core (409) is provided inside the filter chamber (408).

Citation Information

Patent Citations

  • Automatic drainage device for air storage tank of air compressor

    CN201858138U